CN102989833A - Lead strip winding machine - Google Patents
Lead strip winding machine Download PDFInfo
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- CN102989833A CN102989833A CN2012105491388A CN201210549138A CN102989833A CN 102989833 A CN102989833 A CN 102989833A CN 2012105491388 A CN2012105491388 A CN 2012105491388A CN 201210549138 A CN201210549138 A CN 201210549138A CN 102989833 A CN102989833 A CN 102989833A
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Abstract
The invention provides a lead strip winding machine, which comprises a frame, as well as a first winding unit and a second winding unit for winding a lead strip, and a changeover mechanism used for controlling the lead strip to enter the first winding unit or the second winding unit and arranged on the frame; when the winding machine is used, the lead strip, guided by the changeover mechanism, enters the first winding unit and is wound; when the lead strip in the first winding unit is wound to a set volume, the lead strip is cut off by the changeover mechanism, and guided by the changeover mechanism, enters the second winding unit and is wound; when the lead strip in the second winding unit is wound to a set volume, the lead strip, under the action of the changeover mechanism, enters the first winding unit again and is wound; and the process is repeated in such a way, and the lead strip is wound continuously. The winding machine has the beneficial effects that through arranging the two winding units on the winding machine, when the machine works, the two winding units can be used alternately to wind the lead strip, so that the winding of the lead strip has no stop, thus the machine is especially applicable to continuous lead strip producing equipment.
Description
Technical field
The present invention relates to a kind of for the plumbous tape wrapping machine with plumbous tape wrapping rolling.
Background technology
At present, the lead that is provided with continuous casting and equipment for continuously rolling has become the trend that plumbous band is produced with production line, and because plumbous band is thinner, dispatches from the factory so plumbous band normally after the lead band is rolled down to predetermined thickness, is wound into behind the plumbous volume packing again.Cooperate present advanced person's continuous casting and rolling lead with the production of production line so be badly in need of a kind of continuously continual plumbous tape wrapping machine that the lead band is reeled.
Summary of the invention
Problem for the prior art existence, the object of the present invention is to provide a kind of plumbous tape wrapping machine, this lead tape wrapping machine is arranged on after the plumbous band rolling equipment, by at least two winder units are set, and these winder units are used alternatingly in use, supporting to realize with equipment for continuously rolling, continual the lead band is reeled.
For achieving the above object, a kind of plumbous tape wrapping machine of the present invention comprises:
Frame;
Be arranged on the frame, be used for to reel the first winder unit of plumbous band, it comprises: the first reel of the plumbous band that is used for reeling, be used for driving the first drum driving apparatus that described the first reel rotates and be used for to described lead with spacing, can follow the first hold-fast body that described reel rotates;
Be arranged on the described frame, and be positioned at described the first winder unit downstream, use the second winder unit that the lead band is carried out continuous reeling with the described first volume around units alternately, it comprises: the second reel of the plumbous band that is used for reeling, be used for driving the second drum driving apparatus that described the second reel rotates and be used for spacing with head to described lead, can follow the second hold-fast body that described reel rotates;
Be used for the plumbous band of control and enter the first volume around the unit or the switching mechanism of the second winder unit, be arranged on the described frame;
During use, plumbous band enters into described the first winder unit under the guiding of switching mechanism, and reels with described the first reel rotation under the effect of described the first hold-fast body; After the plumbous tape wrapping on described the first reel arrives the setting volume, plumbous band is cut off by described switching mechanism, and under its guiding, enter into the second winder unit and reel, when the lead band is wound up into the setting volume in described the second reel after, entering into described the first winder unit under the effect of switching mechanism reels again, so repeatedly, continuously coiling is plumbous is with.
Further, described the first hold-fast body comprises:
The first framework;
Be used for being enclosed in the described reel outside, and the lead band between itself and reel held tightly at the described reel outside makes it and described reel rotates synchronously flexible-belt;
Be used for some groups of support members of supporting flexible band, each is organized support member and can relatively open or close up, and the described reel of described flexibility forms parcel when closing up, and described some groups of support members all are arranged on described the first framework;
Be used for driving the first drive unit that some groups of support members are opened or closed up;
Be used for adjusting the governor motion of position between described framework and described the first reel, described governor motion is arranged on the described frame;
Described plumbous band is after entering into described the first winder unit, described flexible-belt is wrapped in the lead band on described the first reel, make plumbous band with described the first reel synchronous rotary, be wound on described the first reel, when the lead band described the first reel reel set thickness after, flexible-belt is opened under the driving of described the first drive unit, no longer wraps up described reel; Described governor motion drives described the first framework to moving away from described the first reel direction, and the first hold-fast body separates with described the first reel; After the first reel was finished coiling and unloaded volume, described governor motion drove described the first framework and moves, and described flexible-belt closes up under the driving of the first drive unit, again described reel is wrapped up, and prepared to reel next time; And so forth.
Further, the support member of described the first hold-fast body comprises: securing supports and active supporting piece; Described securing supports is the some support bars that are fixedly installed on described the first framework; And active supporting piece, described active supporting piece comprises: be arranged on the swing arm unit on described the first framework and be arranged on support bar on the swing arm unit by rocker shaft; Described swing arm unit under the driving of described the first drive unit around the rotation of described rocker shaft, relatively described the first framework and open or close up.
Further, described drive unit is hydraulic cylinder/cylinder, and the stiff end of described hydraulic cylinder/cylinder is arranged on the frame, and its movable end and described active supporting piece are affixed.
Further, described governor motion comprises be used to the second drive unit that drives described the first frame movement and the first framework guiding mechanism that is used to described the first frame movement guiding; Described the first framework guiding mechanism comprises the guide that is arranged on the described frame and is connected with described the first framework, and can be on described guide reciprocating guide holder.
Further, described the second hold-fast body is identical with above-mentioned the first hold-fast body structure.
Further, described switching mechanism is arranged on the upstream of described the first winder unit, and it comprises guide roller mechanism, guide plate mechanism and the conversion belt cutting mechanism that sets gradually; Wherein said guide roller mechanism is used for leading and making its support by described guide plate mechanism enter into described conversion belt cutting mechanism entering into described plumbous band, and under the guiding of conversion belt cutting mechanism, enter into the first winder unit and reel, after lead band weight that the first winder unit is reeled reaches predetermined value, described conversion belt cutting mechanism cuts off described plumbous band, in that being imported in the second winder unit, the lead band reels, after finishing the coiling in the second winder unit, described conversion belt cutting mechanism cuts off described plumbous band again, and again it is imported in the first winder unit and reel, and so forth, finish continuously the coiling of plumbous band.
Further, described guide roller mechanism comprises:
The second framework is installed on the described frame;
Be arranged on the described stationary roll on described the second framework, described stationary roll can rotate around himself axis;
Be used for driving the second drive unit that described stationary roll rotates;
Movable platen is arranged on described stationary roll top, and being used for cooperating with described stationary roll is described plumbous tape guide;
For the fixed rotating shaft that movable platen is arranged on the described frame, described fixed rotating shaft is installed on the described frame;
Be sleeved on the described fixed rotating shaft and be used for described movable platen is arranged on crank cover in the described rotating shaft, the bearing of described movable platen by its two ends is arranged on described crank and puts;
Be used for driving the 3rd drive unit that described crank cover rotates around described fixed rotating shaft;
Under the driving of described the second drive unit, described stationary roll rotates around himself axis, and the plumbous tape guide that bites in itself and the movable platen is entered into described guide plate mechanism; Under the driving of described the 3rd drive unit, the crank cover rotates around described rotating shaft, regulates the spacing between described stationary roll and the described movable platen.
Further, described conversion belt cutting mechanism comprises:
The 3rd framework;
Cutter, described cutter is arranged on the 3rd framework, and with upper and lower two blades, two all vertical and described plumbous band direct of travel settings of blade, the below of described lower blade is provided with for first through hole of described plumbous tape input in the first winder unit, is provided with above upper knife edge for second through hole of plumbous tape input in described the second winder unit;
Movable knife rack is arranged on described the 3rd framework, and can move back and forth perpendicular to described plumbous band direction described;
Be arranged on the moving cutting knife of first on the described movable knife rack, described the first cutting knife is arranged on the below of cutter;
Be arranged on the moving cutting knife of second on the described movable knife rack, described the second cutting knife is arranged on the top of cutter;
Be used for driving the described movable knife rack four-drive device that moves;
After the plumbous tape wrapping in the first winder unit is complete, movable knife rack rises under the driving of four-drive device, make the described first moving cutting knife cooperate the lead band that will be arranged in the first through hole to cut off with the lower blade of described cutter, then described movable knife rack continues to rise, the lead band is sent in described the second through hole, made it enter into the second winder unit and reel; After the second winder unit coiling was complete, under the driving of four-drive device, described movable knife rack descended, and the described second moving cutting knife cooperates with the upper knife edge of described cutter, and the band of cutting that will be arranged in the second through hole cuts off; And continue to descend, the lead band is sent in described the first through hole, it is entered again enter into the first winder unit and reel.
Further, described conversion belt cutting mechanism also comprises: the second guiding mechanism that is used to the movable knife rack guiding, be arranged on described the 3rd framework, it comprises: be used to movable knife rack motion guide the second guide and can be on described the second guide reciprocating the second guide holder, described the first cutting knife and the second cutting knife all are arranged on described the second guide holder.
Further, described the second guide is for being arranged on two gathering sills on described the 3rd framework perpendicular to described plumbous band, described the second guide holder is for dividing the guide pad that is located in two described gathering sills, and described the first cutting knife and the second cutting knife are installed on two described guide pads.
Further, described guide plate mechanism comprises: be used for supporting guide plate and the guide plate rotating shaft of plumbous band; The guide plate rotating shaft is fixedly installed on described the second framework, and is positioned at the below of described guide plate; One end of described guide plate is resisted against in the described guide plate rotating shaft, the other end is fixedly installed on the described movable knife rack, but the rising of described guide plate follow(er) rest and decline, turn over set angle around its rotating shaft, to cooperate the conversion belt cutting mechanism lead band is sent in described the first winder unit or the second winder unit.
Further, described switching mechanism also comprises:
Be used for connecting the first guide plate group of described the first through hole and described the first reel, it comprises: the first guide plate, the second guide plate and the guide plate adjusting device that is used for regulating the second guide plate position, described the first guide plate is installed on the described frame, the one end is arranged on the downstream of the first through hole, be used for supporting the lead band that passes the first through hole, the other end and the second guide plate one end join; The lead band that passes described the first through hole enters into described the first winder unit and reels under the support of the first guide plate and the second guide plate and guiding.
Further, described guide plate adjusting device comprises guide groove and the guide bracket that is arranged on the described frame; Guide bracket comprises the slide block that can reciprocatingly slide in guide groove, be used for fixed structure that slide block is located at described chute, and described the second guide plate is installed on the slide block; By adjusting slide block in the position of described chute, and use described fixed structure that described slide block is fixed in the described chute, the relative position between described the first guide plate and described the second guide plate is adjusted.
Further, described conversion belt cutting mechanism also comprises: the second guide plate group that is used for connecting the second through hole and described the second reel; The structure of described the second guide plate group is identical with the first guide plate group.
Further, described up-coiler also comprises: be used for the plumbous roll coil of strip by the first kickoff mechanism that unloads on described the first reel, it comprises: unload the volume top board and be used for driving the cylinder/hydraulic cylinder that unloads the volume top board, the stiff end of described cylinder/hydraulic cylinder is installed on the described frame, and its movable end and the described volume top board that unloads are connected; When the lead band was finished coiling in the first winder unit after, the movable end of described cylinder/hydraulic cylinder stretched out, and unloaded the side of the plumbous volume of volume top board pushing tow, with it by unloading on the first reel.
Further, described the first kickoff mechanism also comprises: be used to described the 3rd guiding mechanism that unloads volume movement of roof guiding, described the 3rd guiding mechanism comprises: be disposed on unload volume on the top board two guide rods and be arranged on the described frame, pass frame for described two guide rods, and cooperate the pilot hole that unloads volume top board guiding for described with described guide rod.
Further, described up-coiler also comprise for the plumbous roll coil of strip by the second kickoff mechanism that unloads on described the second reel, described the second kickoff mechanism is identical with the structure of described the first kickoff mechanism; When the lead band was finished coiling in the second winder unit after, the movable end of described cylinder/hydraulic cylinder stretched out, and unloaded the side of the plumbous volume of volume top board pushing tow, with it by unloading on the second reel.
The present invention can be used alternatingly two winder units the lead band is reeled by two winder units are set at up-coiler when work, the coiling to the lead band is not stopped, and is particularly useful for continuously in the plumbous band production equipment.
Description of drawings
Fig. 1 is up-coiler structural representation of the present invention;
Fig. 2 is that the first volume is around the cellular construction schematic diagram;
Fig. 3 is the first hold-fast body structural representation;
Fig. 4 is the switching mechanism structural representation;
Fig. 5 is for cutting the tape-transport mechanism structural representation;
Fig. 6 is cutter and tool fixing frame structural representation;
Fig. 7 is switching mechanism structural representation (side view);
Fig. 8 is for cutting tape-transport mechanism structural representation (side view);
Fig. 9 is the first guide plate group and the second guide plate group structural representation;
Figure 10 is the first kickoff mechanism structural representation.
The specific embodiment
As shown in Figure 1, plumbous tape wrapping machine comprises: frame 1, the first winder unit A, volume Two are around unit B, switching mechanism C, the first kickoff mechanism I and the second kickoff mechanism J.
As shown in Figure 2, the first winder unit A comprises: the first reel 2 of the plumbous band of be used for reeling, be used for driving the first drum driving apparatus 3 that described the first reel rotates and be used for to lead with spacing, can follow the first hold-fast body D that the first reel 2 rotates.The first reel 2 is arranged on the frame, and links to each other with the first drum driving apparatus 3 by its rotating shaft.Under the driving of the first drum driving apparatus 3, the first reel 2 can rotate around himself axis.
Shown in Fig. 2,3, the first hold-fast body D comprises: the first framework 4, flexible-belt 5, support member, the first drive unit and governor motion.Wherein, support member comprises securing supports and active supporting piece, securing supports is the some support bars 6 that are fixedly installed on the first framework 4, and active supporting piece comprises: be arranged on the swing arm unit 9 on the first framework 4 and be arranged on support bar 6 on the swing arm unit by rocker shaft 8.Flexible-belt 5 is walked around each support bar 6 and is arranged on the first framework 4.The first drive unit is cylinder 7 or the hydraulic cylinder that is arranged on the first framework 4, and the stiff end of cylinder 7 is hingedly fixed on the first framework 4, and its movable end and swing arm unit 9 are articulated and connected.The movable end of cylinder 7 stretches out, and swing arm unit 9 and the first framework 4 close up, and 5 pairs of the first reels 2 of flexible-belt form parcel, and in order to guarantee to wrap up limit effect, the parcel central angle of flexible-belt 5 should be more than or equal to 270 °.The movable end of cylinder 7 is retracted, and swing arm unit 9 is opened with respect to the first framework 4, and flexible-belt 5 separates with the first reel 2.In addition, support member can also be made of some support units of opening and closing up, and drives opening and close up between each support unit by actuator.
As shown in Figure 1, governor motion comprises the first framework guiding mechanism that is arranged on the second drive unit 10 on the frame 1 and is used to the motion guide of the first hold-fast body D.Wherein, the second drive unit 10 is for being arranged on cylinder or the hydraulic cylinder of frame 1 bottom, and its stiff end is fixed on the frame 1, and its movable end and the first framework 4 are articulated and connected.The first framework guiding mechanism comprise the guide 11 that is arranged on the frame 1 and can be on guide reciprocating guide holder (not shown), the first framework 4 of the first hold-fast body D is fixedly connected with guide holder, under the driving of the second drive unit 10, move back and forth along guide 11.Shown in Fig. 1,2, guide 11 is arranged on the side of the first framework 4, in actual applications, also can be arranged on the below of the first framework 4.
During work, plumbous band, is wound on the first reel 2 with the first reel 2 synchronous rotaries under the parcel of flexible-belt 5 entering into the first winder unit A.When the lead band the first reel 2 reel reach set thickness after, after the situation that plumbous band can relative the first reel 2 skid, for fear of the first hold-fast body D plumbous tape wrapping is caused obstruction, driving lower shake-changing arm unit 9 at the first drive unit is opened with respect to the first framework 4, flexible-belt 5 separates with the first reel 2, no longer wrap up the first reel 2, and move to the direction away from the first reel 2 under the guiding of guide 11 at the first framework 4 under the driving of the second driving mechanism 10, the first hold-fast body D separates fully with the first reel 2.When the first reel 2 finish once reel and unload volume after, it is close to the first reel 2 that governor motion drives the first hold-fast body D, after putting in place, under the driving of the first drive unit; swing arm unit 9 and the first framework 4 close up, flexible-belt 5 forms parcel to first volume cylinder again, prepares to reel next time; And so forth.
As shown in Figure 1, volume Two arranges on the frame 1 around unit B, and is positioned at the downstream of the first winder unit A.Preferably, volume Two around the structure of unit B and the first winder unit A to, comprise: the second reel 2' of the plumbous band of be used for reeling, be used for driving the first drum driving apparatus 3' that described the first reel rotates and be used for to lead with spacing, can follow the second hold-fast body D' that the first reel 2a rotates.
As shown in Figure 1, 2, switching mechanism C is arranged on the frame 1, and is positioned at the upstream of the first winder unit A.Switching mechanism C comprises the E of guide roller mechanism that sets gradually, guide plate mechanism, conversion belt cutting mechanism F, be used between conversion belt cutting mechanism F and the first winder unit A providing support for plumbous band and the first guide plate group G of leading and be used for being with the second guide plate group H that provides support and lead for lead between conversion belt cutting mechanism F and the second winder unit A.
As shown in Figure 4, the E of guide roller mechanism comprises: the second framework 12, stationary roll 20, movable platen 14, the second drive unit 15, fixed rotating shaft 16, crank cover and the 3rd drive unit.Wherein, the second framework 12 is fixedly installed on the frame 1, and stationary roll 13 is arranged on the second framework 12 by its rotating shaft, be connected with the second drive unit 15 by its rotating shaft simultaneously, and can be around himself axis rotation under the driving of the second drive unit 15.The second drive unit 15 is made of motor and decelerator usually.The 3rd drive unit is cylinder 17 or hydraulic cylinder, and its stiff end is arranged on the second framework 12 or the frame 1, and its movable end and crank cover are hinged.Fixed rotating shaft 16 is fixedly installed on the second framework 12.The crank cover comprises: be used for being sleeved on the axle sleeve 44 on the fixed rotating shaft 16, two fixed heads 18 that are disposed on the axle sleeve 44 are used for the connector 19 hinged with cylinder 17 movable ends with being fixed on the fixed rotating shaft 16.Preferably, connector 19 relative fixed rotating shafts 16 stretches out perpendicular direction in the direction of stretching out of fixed head 18 relative fixed rotating shafts 16.The two ends of movable platen 14 are fixedly installed on respectively on two fixed heads 18, and can rotate around himself rotating shaft.The movable end of cylinder 17 stretches out propeller shaft sleeve 44 and rotates counterclockwise around fixed rotating shaft 16, and the roll gap between movable platen 14 and the stationary roll 13 reduces; The movable end of cylinder 17 is retracted, and axle sleeve 44 clockwise rotates around fixed rotating shaft 16, and the roll gap between movable platen 14 and the stationary roll 13 increases.During work, under the driving of the second drive unit 15, stationary roll 20 rotates around himself axis, to bite into its with movable platen 14 between the traction of lead band and lead, make it enter into guide plate 13.In addition, under the driving of cylinder 17, the crank cover is regulated the spacing between stationary roll 20 and the movable platen 14, to adapt to the lead band of different-thickness around fixed rotating shaft 16 rotations.
As shown in Fig. 2,4,7, guide plate mechanism comprises guide plate 13 and the guide plate rotating shaft 13a that is inclined on the second framework 12, and guide plate 13 is dull and stereotyped, and preferred, is provided with raise up outer along lead with two sides of direct of travel at it.The effect of this outer is the lead band sideslip that prevents in guide plate 13 motions.Guide plate rotating shaft 13a is fixedly installed on the second framework 12, is positioned at the below of guide plate 13, is close to guide roller mechanism E position.One end of guide plate 13 is resisted against on the guide plate rotating shaft 13a, the other end is fixedly installed on the movable knife rack 23, but rising and the decline of guide plate 13 follow(er) rests 23,13a turns over set angle around the guide plate rotating shaft, to cooperate conversion belt cutting mechanism F the lead band is sent into described the first winder unit A or volume Two in unit B.
Shown in Fig. 2,5,8, conversion belt cutting mechanism F comprises: the 3rd framework, cutter 22, movable knife rack 23, the first moving cutting knifes 24, the second moving cutting knife 25, four-drive device and the second guiding mechanism.Wherein, the 3rd framework comprises: L-type fixed mount 21 and be used for the fixedly tool fixing frame 26 of cutter 22; Side of the fixed head of L-type is used for frame 1 fixing, and another side is used for fixedly tool fixing frame 26.Tool fixing frame 26 can be shown in Fig. 6, with the flat board of square through hole; Also can be two two root posts that are disposed on the L-type fixed mount 21.Cutter 22 is with upper and lower two blades, cutter usually is fixed on by its two ends and is arranged in square through hole, and cutter 22 is divided into two parts with square through hole: be arranged in lower blade the below the plumbous tape input of confession to the first through hole 27 of the first winder unit A and be arranged in the upper knife edge top, for plumbous tape input to second through hole 28 of volume Two around unit B.The bearing of trend of upper and lower two blades of cutter and plumbous band place plane parallel, and perpendicular to the direction of motion of lead band.Preferably, cutter 22 is fixed on the central authorities of square through hole.
Shown in Fig. 5,7,8, the first moving cutting knife 24 and the second moving cutting knife 25 are disposed on the movable knife rack 23, and both blades are oppositely arranged, and the distance between two blades is greater than the thickness of cutter 22; The bearing of trend of the blade of the first moving cutting knife 24 and the second moving cutting knife 25 all is parallel to two blades of cutter 22.Four-drive device is cylinder 29/ or hydraulic cylinder; The stiff end of cylinder 29 is arranged on the L-type fixed mount 21, and its movable end is fixedly connected with movable knife rack.Movable end by cylinder 29 stretches out and retraction, drives movable knife rack 23 and moves along the direction that is parallel to plane, tool fixing frame 26 place.For the direction of motion that guarantees movable knife rack 23 is parallel to plane, tool fixing frame 26 place all the time, on tool fixing frame 26, also be provided with the second guiding mechanism that is used to movable knife rack 23 motion guides, the second guiding mechanism comprises: the guide holder that is arranged on two gathering sills 30 on the tool fixing frame 26 and can reciprocatingly slides along gathering sill 30, in the present embodiment, guide holder is movable knife rack 23, two sides of movable knife rack 23 are processed into the shape that matches with gathering sill, and can back and forth slide in that gathering sill 30 is interior.In addition, guide holder also can be minute be located in two gathering sills 30, and can be at gathering sill 30 interior reciprocating guide pads.Certainly, in actual applications, the second guide frame also can be taked other forms, for example, is arranged on two guide posts on the L-type fixed mount 21 and the slide block on it etc., and other can all can be applicable to this for the guide frame of linear movement guide.In addition, and the version of guide holder also is varied, is not limited to two guide block structure that exemplify above.
Among Fig. 8 shown be the first moving cutting knife 24 for the mated condition of the lower blade of cutter 22, at this moment, the first moving cutting knife 24 cooperates the lead band cut-out that will be arranged in the first through hole 27 with cutter 22; When movable knife rack 23 moves down under the driving of cylinder 29, the second moving cutting knife 25 cooperates with the upper knife edge of cutter 22 and gets final product the lead band cut-out that will be positioned at the second through hole 28.
Shown in Fig. 1,2,9, the first guide plate group G be used for to connect the first through hole 27(and sees Fig. 8) with the first reel 2, comprising: the first guide plate 32, the second guide plate 33 that joins with the first guide plate and the guide plate adjusting device that is used for regulating the second guide plate 33 positions.The first guide plate 32 is installed on the frame 1, the one end is arranged on the downstream of the first through hole 28, be used for connecting the first through hole, and support the lead band that passes the first through hole 28, its other end joins with an end that is arranged on the second guide plate 33 on the frame 1 by the guide plate adjusting device.The guide plate adjusting device comprises: guide groove 34 and guide bracket, guide groove 34 are fixedly installed on the frame 1, and guide bracket comprises the slide block 35 that can reciprocatingly slide and the fixed structure 36 that slide block 35 can be fixed in the guide groove 34 in guide groove 34.The second guide plate 33 is fixed on the slide block 35.Fixed structure 36 is for being fixedly installed on slide block 35 bolt in the guide groove 34 etc.During use, adjust the second guide plate 33 with respect to the relative position between the first guide plate 32 and the first cylinder 2 by adjusting the position of slide block 35 in guide groove 34, adjust complete after, by fixed structure 36 slide block 35 is fixed in the chute, fixed simultaneously the locus of the second guide plate 34, made it can the coiling of the first reel 2 not to be exerted an influence.The lead band that passes the first through hole 27 enters into the first winder unit A and reels under the support of the first guide plate 32 and the second guide plate 33 and guiding.
Shown in Fig. 2,9, the second through hole 28(sees Fig. 8) and the second reel 2a between also be provided with the second guide plate group H; The structure of the second guide plate group H and the first guide plate group G are basic identical, comprise the 3rd guide plate 37 and the 4th guide plate 38 that joins with the 3rd guide plate 37.If the distance of volume Two between unit B and switching mechanism C is longer, also can between the 3rd guide plate 37 and the 4th guide plate 38, extension plate 40 be set.
As shown in Figure 1, up-coiler also comprises for lead being rolled up the first kickoff mechanism I that is unloaded by the first reel 2 and the second kickoff mechanism J that the lead volume is unloaded by the second reel 2.The first kickoff mechanism is identical with the structure of the second kickoff mechanism, as shown in figure 10, includes: the 3rd guiding mechanism that unloads volume top board 41, be used for to drive cylinder/hydraulic cylinder 42 of unloading the plumbous volume of volume top board 41 pushing tows and lead for the motion of unloading volume top board 41.The stiff end of hydraulic cylinder 42 is fixedly installed on the frame 1, and preferably is positioned at the opposite side of frame 1 with respect to the first spool unit A or the second reel unit B.The movable end of hydraulic cylinder 42 pass frame 1 with unload the volume top board 41 be fixedly connected with.Unload volume top board 41 and be generally dull and stereotyped, and preferred, it is lower to being circular arc type, and this circular arc should match with the excircle of the first reel 2 or the second reel 2', make its contact area with the lead volume that will be wound on the first reel 2 or the second reel 2' reach maximum, make the unit are of plumbous volume stressed drop to minimum.The 3rd guiding mechanism is to be disposed on the length of unloading 43, two guide rods 43 of two guide rods on the volume top board 41 should roll up the move distance of top board 41 when unloading volume greater than unloading.Preferably, greater than the maximum extension elongation of hydraulic cylinder 42 movable ends.Also be provided with for two two pilot holes that guide rod 43 passes in the corresponding position of frame 1, two pilot holes cooperate with guide rod 43, finish unloading the guiding of volume top board 41.When the lead band was finished coiling in the first winder unit A after, the movable end of cylinder/hydraulic cylinder 42 stretched out, and unloaded the side of the plumbous volume of volume top board 41 pushing tows, with it by unloading on the first reel 2.Identical with it, when the lead band volume Two is finished coiling in unit B after, the movable end of described cylinder/hydraulic cylinder 42 stretches out, and unloads the side of the plumbous volume of volume top board 41 pushing tows, with it by unloading on the second reel 2'.In actual applications, mechanism is rolled up on the configurable a plurality of tops of each winder unit, makes plumbous volume stressed more even, and it is more convenient to unload volume.
During work, plumbous band enters in the up-coiler after upstream equipment processing and reels, and at first, should according to the roll gap distance between stationary roll 20 and the movable platen 14 among the thickness adjustment guide roller E of mechanism of lead band, make it to be complementary with plumbous tape thickness.Plumbous band is under the traction guiding of stationary roll 20 and movable platen 14, enter into conversion belt cutting mechanism F by guide plate mechanism, and pass the first through hole 27 and enter into the first winder unit and reel, the lead band that the first hold-fast body D will just enter into the first winder unit A forms parcel, can follow the first reel 2 synchronous rotaries, be wound on the first reel 2.When the lead band is set thickness at the first reel 2 coilings, after no longer relative the first reel 2 skids, under the driving of the first drive unit; swing arm unit 9 is opened; and under the effect of governor motion; the first hold-fast body D moves to the direction away from the first reel 2, to avoid hindering the coiling of the first reel 2.After the volume of the lead on the first reel 2 coiling is finished, four-drive device drives on the movable knife rack 23 and moves, the first moving cutting knife 24 cooperates with the lower blade of cutter 22, the lead band that passes the first through hole 27 is cut off, then movable knife rack 23 moves on continuing, the lead band is sent to the second through hole 28 that is arranged in cutter 22 tops, and plumbous band passes the second through hole 28 and enters into volume Two and reel around unit B under the traction guiding of the E of guide roller mechanism and guide plate mechanism.The movable end of the hydraulic cylinder 42 among the first kickoff mechanism I stretches out, and unloads volume top board 41 and will be arranged on lead volume on the first reel 2 and eject the first reel 2 and finish and unload volume.After unloading volume, the first hold-fast body D resets, and continues the first reel 2 is wrapped up, and prepares to carry out to reel next time.The winding process of plumbous band in the second winder unit substantially with the first winder unit in identical, and after finishing coiling, four-drive device drives movable knife rack 23 and moves down, the second moving cutting knife 25 cooperates with the upper knife edge of cutter 22, the lead band that passes the second through hole 28 is cut off, after cutting off plumbous band, tool fixing frame continues to move down, and plumbous band again is sent to the lead band among the first winder unit A under the traction guiding of the E of guide roller mechanism and guide plate mechanism and reels.Be wound on to finish under the effect that lead on the second reel 2' twists in the second kickoff mechanism J and unload volume.And so forth, the lead band is carried out continuous reeling.
Up-coiler in the above embodiment of the present invention comprises two winder units, but also can increase the quantity of winder unit and switching mechanism to adapt to different coiling demands in up-coiler according to the actual conditions of producing in the practical application.
Claims (18)
1. a up-coiler is characterized in that, described up-coiler comprises:
Frame;
Be arranged on the frame, be used for to reel the first winder unit of plumbous band, it comprises: the first reel of the plumbous band that is used for reeling, be used for driving the first drum driving apparatus that described the first reel rotates and be used for to described lead with spacing, can follow the first hold-fast body that described reel rotates;
Be arranged on the described frame, and be positioned at described the first winder unit downstream, use the second winder unit that the lead band is carried out continuous reeling with the described first volume around units alternately, it comprises: the second reel of the plumbous band that is used for reeling, be used for driving the second drum driving apparatus that described the second reel rotates and be used for spacing with head to described lead, can follow the second hold-fast body that described reel rotates;
Be used for the plumbous band of control and enter the first volume around the unit or the switching mechanism of the second winder unit, be arranged on the described frame;
During use, plumbous band enters into described the first winder unit under the guiding of switching mechanism, and reels with described the first reel rotation under the effect of described the first hold-fast body; After the plumbous tape wrapping on described the first reel arrives the setting volume, plumbous band is cut off by described switching mechanism, and under its guiding, enter into the second winder unit and reel, when the lead band is wound up into the setting volume in described the second reel after, entering into described the first winder unit under the effect of switching mechanism reels again, so repeatedly, continuously coiling is plumbous is with.
2. described up-coiler according to claim 1 is characterized in that described the first hold-fast body comprises:
The first framework;
Be used for being enclosed in the described reel outside, and the lead band between itself and reel held tightly at the described reel outside makes it and described reel rotates synchronously flexible-belt;
Be used for some groups of support members of supporting flexible band, each is organized support member and can relatively open or close up, and the described reel of described flexibility forms parcel when closing up, and described some groups of support members all are arranged on described the first framework;
Be used for driving the first drive unit that some groups of support members are opened or closed up;
Be used for adjusting the governor motion of position between described framework and described the first reel, described governor motion is arranged on the described frame;
Described plumbous band is after entering into described the first winder unit, described flexible-belt is wrapped in the lead band on described the first reel, make plumbous band with described the first reel synchronous rotary, be wound on described the first reel, when the lead band described the first reel reel set thickness after, flexible-belt is opened under the driving of described the first drive unit, no longer wraps up described reel; Described governor motion drives described the first framework to moving away from described the first reel direction, and the first hold-fast body separates with described the first reel; After the first reel was finished coiling and unloaded volume, described governor motion drove described the first framework and moves, and described flexible-belt closes up under the driving of the first drive unit, again described reel is wrapped up, and prepared to reel next time; And so forth.
3. described up-coiler according to claim 2 is characterized in that the support member of described the first hold-fast body comprises: securing supports and active supporting piece; Described securing supports is the some support bars that are fixedly installed on described the first framework; And active supporting piece, described active supporting piece comprises: be arranged on the swing arm unit on described the first framework and be arranged on support bar on the swing arm unit by rocker shaft; Described swing arm unit under the driving of described the first drive unit around the rotation of described rocker shaft, relatively described the first framework and open or close up.
4. described up-coiler according to claim 2 is characterized in that described the first drive unit is hydraulic cylinder/cylinder, and the stiff end of described hydraulic cylinder/cylinder is arranged on the frame, and its movable end and described active supporting piece are affixed.
5. described up-coiler according to claim 2 is characterized in that, described governor motion comprises be used to the second drive unit that drives described the first frame movement and is used to the first framework guiding mechanism of described the first frame movement guiding; Described the first framework guiding mechanism comprises the guide that is arranged on the described frame and is connected with described the first framework, and can be on described guide reciprocating guide holder.
6. the described up-coiler of arbitrary claim is characterized in that according to claim 2-5, and described the second hold-fast body is identical with above-mentioned the first hold-fast body structure.
7. described up-coiler according to claim 1 is characterized in that described switching mechanism is arranged on the upstream of described the first winder unit, and it comprises guide roller mechanism, guide plate mechanism and the conversion belt cutting mechanism that sets gradually; Wherein said guide roller mechanism is used for leading and making its support by described guide plate mechanism enter into described conversion belt cutting mechanism entering into described plumbous band, and under the guiding of conversion belt cutting mechanism, enter into the first winder unit and reel, after lead band weight that the first winder unit is reeled reaches predetermined value, described conversion belt cutting mechanism cuts off described plumbous band, in that being imported in the second winder unit, the lead band reels, after finishing the coiling in the second winder unit, described conversion belt cutting mechanism cuts off described plumbous band again, and again it is imported in the first winder unit and reel, and so forth, finish continuously the coiling of plumbous band.
8. described up-coiler according to claim 7 is characterized in that, described guide roller mechanism comprises:
The second framework is installed on the described frame;
Be arranged on the described stationary roll on described the second framework, described stationary roll can rotate around himself axis;
Be used for driving the second drive unit that described stationary roll rotates;
Movable platen is arranged on described stationary roll top, and being used for cooperating with described stationary roll is described plumbous tape guide;
For the fixed rotating shaft that movable platen is arranged on the described frame, described fixed rotating shaft is installed on the described frame;
Be sleeved on the described fixed rotating shaft and be used for described movable platen is arranged on crank cover in the described rotating shaft, the bearing of described movable platen by its two ends is arranged on described crank and puts;
Be used for driving the 3rd drive unit that described crank cover rotates around described fixed rotating shaft;
Under the driving of described the second drive unit, described stationary roll rotates around himself axis, and the plumbous tape guide that bites in itself and the movable platen is entered into described guide plate mechanism; Under the driving of described the 3rd drive unit, the crank cover rotates around described rotating shaft, regulates the spacing between described stationary roll and the described movable platen.
9. described up-coiler according to claim 7 is characterized in that described conversion belt cutting mechanism comprises:
The 3rd framework;
Cutter, described cutter is arranged on the 3rd framework, and with upper and lower two blades, two all vertical and described plumbous band direct of travel settings of blade, the below of described lower blade is provided with for first through hole of described plumbous tape input in the first winder unit, is provided with above upper knife edge for second through hole of plumbous tape input in described the second winder unit;
Movable knife rack is arranged on described the 3rd framework, and can move back and forth perpendicular to described plumbous band direction described;
Be arranged on the moving cutting knife of first on the described movable knife rack, described the first cutting knife is arranged on the below of cutter;
Be arranged on the moving cutting knife of second on the described movable knife rack, described the second cutting knife is arranged on the top of cutter;
Be used for driving the described movable knife rack four-drive device that moves;
After the plumbous tape wrapping in the first winder unit is complete, movable knife rack rises under the driving of four-drive device, make the described first moving cutting knife cooperate the lead band that will be arranged in the first through hole to cut off with the lower blade of described cutter, then described movable knife rack continues to rise, the lead band is sent in described the second through hole, made it enter into the second winder unit and reel; After the second winder unit coiling was complete, under the driving of four-drive device, described movable knife rack descended, and the described second moving cutting knife cooperates with the upper knife edge of described cutter, and the band of cutting that will be arranged in the second through hole cuts off; And continue to descend, the lead band is sent in described the first through hole, it is entered again enter into the first winder unit and reel.
10. described up-coiler according to claim 9, it is characterized in that, described conversion belt cutting mechanism also comprises: the second guiding mechanism that is used to the movable knife rack guiding, be arranged on described the 3rd framework, it comprises: be used to movable knife rack motion guide the second guide and can be on described the second guide reciprocating the second guide holder, described the first cutting knife and the second cutting knife all are arranged on described the second guide holder.
11. described up-coiler according to claim 10, it is characterized in that, described the second guide is for being arranged on two gathering sills on described the 3rd framework perpendicular to described plumbous band, described the second guide holder is for dividing the guide pad that is located in two described gathering sills, and described the first cutting knife and the second cutting knife are installed on two described guide pads.
12. described up-coiler is characterized in that according to claim 7, described guide plate mechanism comprises: be used for supporting guide plate and the guide plate rotating shaft of plumbous band; The guide plate rotating shaft is fixedly installed on described the second framework, and is positioned at the below of described guide plate; One end of described guide plate is resisted against in the described guide plate rotating shaft, the other end is fixedly installed on the described movable knife rack, but the rising of described guide plate follow(er) rest and decline, turn over set angle around its rotating shaft, to cooperate the conversion belt cutting mechanism lead band is sent in described the first winder unit or the second winder unit.
13. described up-coiler according to claim 7, it is characterized in that, described switching mechanism also comprises: the first guide plate group that is used for connecting described the first through hole and described the first reel, it comprises: the first guide plate, the second guide plate and the guide plate adjusting device that is used for regulating the second guide plate position, described the first guide plate is installed on the described frame, the one end is arranged on the downstream of the first through hole, is used for supporting the lead band that passes the first through hole, and the other end and the second guide plate one end join; The lead band that passes described the first through hole enters into described the first winder unit and reels under the support of the first guide plate and the second guide plate and guiding.
14. described up-coiler is characterized in that according to claim 13, described guide plate adjusting device comprises guide groove and the guide bracket that is arranged on the described frame; Guide bracket comprises the slide block that can reciprocatingly slide in guide groove, be used for fixed structure that slide block is located at described chute, and described the second guide plate is installed on the slide block; By adjusting slide block in the position of described chute, and use described fixed structure that described slide block is fixed in the described chute, the relative position between described the first guide plate and described the second guide plate is adjusted.
15. described up-coiler is characterized in that according to claim 13, described conversion belt cutting mechanism also comprises: the second guide plate group that is used for connecting the second through hole and described the second reel; The structure of described the second guide plate group is identical with the first guide plate group.
16. described up-coiler according to claim 1, it is characterized in that, described up-coiler also comprises: be used for the plumbous roll coil of strip by the first kickoff mechanism that unloads on described the first reel, it comprises: unload the volume top board and be used for driving the cylinder/hydraulic cylinder that unloads the volume top board, the stiff end of described cylinder/hydraulic cylinder is installed on the described frame, and its movable end and the described volume top board that unloads are connected; When the lead band was finished coiling in the first winder unit after, the movable end of described cylinder/hydraulic cylinder stretched out, and unloaded the side of the plumbous volume of volume top board pushing tow, with it by unloading on the first reel.
17. described up-coiler according to claim 16, it is characterized in that, described the first kickoff mechanism also comprises: be used to described the 3rd guiding mechanism that unloads volume movement of roof guiding, described the 3rd guiding mechanism comprises: be disposed on unload volume on the top board two guide rods and be arranged on the described frame, pass frame for described two guide rods, and cooperate the pilot hole that unloads volume top board guiding for described with described guide rod.
18. described up-coiler is characterized in that according to claim 16, described up-coiler also comprise for the plumbous roll coil of strip by the second kickoff mechanism that unloads on described the second reel, described the second kickoff mechanism is identical with the structure of described the first kickoff mechanism; When the lead band was finished coiling in the second winder unit after, the movable end of described cylinder/hydraulic cylinder stretched out, and unloaded the side of the plumbous volume of volume top board pushing tow, with it by unloading on the second reel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210549138.8A CN102989833B (en) | 2012-12-18 | 2012-12-18 | A kind of Lead belt winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210549138.8A CN102989833B (en) | 2012-12-18 | 2012-12-18 | A kind of Lead belt winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102989833A true CN102989833A (en) | 2013-03-27 |
| CN102989833B CN102989833B (en) | 2015-08-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210549138.8A Expired - Fee Related CN102989833B (en) | 2012-12-18 | 2012-12-18 | A kind of Lead belt winder |
Country Status (1)
| Country | Link |
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| CN (1) | CN102989833B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102989832A (en) * | 2012-12-18 | 2013-03-27 | 江苏三环实业股份有限公司 | Lead strip winding machine |
| CN106238504A (en) * | 2016-08-28 | 2016-12-21 | 成都蜀虹装备制造股份有限公司 | A kind of double plate take-up |
| CN111852978A (en) * | 2020-07-30 | 2020-10-30 | 台州市黄岩海川环保科技有限公司 | Automatic production device for rapid winding of lead sheet and processing method thereof |
| CN113135463A (en) * | 2021-04-20 | 2021-07-20 | 广州市通上德智能装备有限公司 | Lead alloy plate belt rolling system |
| CN113285075A (en) * | 2021-04-20 | 2021-08-20 | 广州市通上德智能装备有限公司 | Lead alloy casting plate production system |
| CN113844925A (en) * | 2021-10-29 | 2021-12-28 | 成都市新享科技有限公司 | Reciprocating type winding machine for plastic net cover |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111852978A (en) * | 2020-07-30 | 2020-10-30 | 台州市黄岩海川环保科技有限公司 | Automatic production device for rapid winding of lead sheet and processing method thereof |
| CN111852978B (en) * | 2020-07-30 | 2021-03-02 | 台州市黄岩海川环保科技有限公司 | Automatic production device for rapid winding of lead sheet and processing method thereof |
| CN113135463A (en) * | 2021-04-20 | 2021-07-20 | 广州市通上德智能装备有限公司 | Lead alloy plate belt rolling system |
| CN113285075A (en) * | 2021-04-20 | 2021-08-20 | 广州市通上德智能装备有限公司 | Lead alloy casting plate production system |
| CN113844925A (en) * | 2021-10-29 | 2021-12-28 | 成都市新享科技有限公司 | Reciprocating type winding machine for plastic net cover |
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| CN102989833B (en) | 2015-08-19 |
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