CN102989833B - A kind of Lead belt winder - Google Patents
A kind of Lead belt winder Download PDFInfo
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- CN102989833B CN102989833B CN201210549138.8A CN201210549138A CN102989833B CN 102989833 B CN102989833 B CN 102989833B CN 201210549138 A CN201210549138 A CN 201210549138A CN 102989833 B CN102989833 B CN 102989833B
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- lead tape
- guide plate
- guide
- winder unit
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Abstract
The invention provides a kind of Lead belt winder to comprise: frame; For the first winder unit and second winder unit of the. g., lead tape that reels; Entering the switching mechanism of the first winder unit or the second winder unit for controlling. g., lead tape, being arranged in frame; During use. g., lead tape enters into the first winder unit and reels under the guiding of switching mechanism; After the. g., lead tape in the first winder unit is wound up into setting volume,. g., lead tape is converted mechanism and cuts off, and enter into the second winder unit and reel under it guides, after. g., lead tape is wound up into setting volume in the second winder unit, under the effect of switching mechanism, enter into the first winder unit again reel, so repeatedly, continuously reel. g., lead tape.The present invention, by arranging two winder units on the winder, operationally can be used alternatingly two winder units and reel to. g., lead tape, make not stop to the winding of. g., lead tape, be particularly useful in continuous. g., lead tape production equipment.
Description
Technical field
The present invention relates to a kind of for by Lead belt winder wound into a roll for. g., lead tape.
Background technology
At present, the Lead belt production line being provided with continuous casting and equipment for continuously rolling has become the trend that. g., lead tape is produced, and due to. g., lead tape thinner, so. g., lead tape is normally after. g., lead tape is rolled down to predetermined thickness, after being wound into plumbous volume, packaging is dispatched from the factory again.So be badly in need of a kind ofly the continual Lead belt winder reeled to. g., lead tape to coordinate the production of at present advanced continuous casting and rolling Lead belt production line continuously.
Summary of the invention
For prior art Problems existing, the object of the present invention is to provide a kind of Lead belt winder, after this Lead belt winder is arranged on. g., lead tape rolling equipment, by arranging at least two winder units, and these winder units are used alternatingly in use, supporting to realize with equipment for continuously rolling, continual. g., lead tape to be reeled.
For achieving the above object, a kind of Lead belt winder of the present invention comprises:
Frame;
Be arranged in frame, for the first winder unit of the. g., lead tape that reels, it comprises: for the first reel of the. g., lead tape that reels, for driving the first drum driving apparatus of described first spool turns and for the first hold-fast body that is spacing to described. g., lead tape, that can follow described spool turns;
Be arranged in described frame, and be positioned at described first winder unit downstream, use with the described first volume the second winder unit. g., lead tape being carried out to continuous reeling around units alternately, it comprises: for the second reel of the. g., lead tape that reels, for driving the second drum driving apparatus of described second spool turns and for the second hold-fast body that is spacing to described. g., lead tape head, that can follow described spool turns;
Entering the switching mechanism of the first winder unit or the second winder unit for controlling. g., lead tape, being arranged in described frame;
During use. g., lead tape enters into described first winder unit under the guiding of switching mechanism, and rotates winding with described first reel under the effect of described first hold-fast body; After the. g., lead tape on described first reel is wound up into setting volume,. g., lead tape is cut off by described switching mechanism, and enter into the second winder unit and reel under it guides, after. g., lead tape is wound up into setting volume in described second reel, under the effect of switching mechanism, enter into described first winder unit again reel, so repeatedly, continuously reel. g., lead tape.
Further, described first hold-fast body comprises:
First framework;
Outside described reel, the flexible-belt with described reel synchronous axial system is made it for being enclosed in hold tightly outside described reel and by the. g., lead tape between itself and reel;
For some groups of support members of supporting flexible band, each group support member can relatively be opened or close up, and the described reel of described flexibility forms parcel when closing up, and described some groups of support members are all arranged on described first framework;
The first drive unit opened for driving some groups of support members or close up;
For adjusting the governor motion of position between described framework and described first reel, described governor motion is arranged in described frame;
Described. g., lead tape is after entering into described first winder unit,. g., lead tape is wrapped on described first reel by described flexible-belt, make. g., lead tape with described first reel synchronous rotary, be wound on described first reel, after. g., lead tape reels setting thickness on described first reel, open in the driving lower flexible strap of described first drive unit, no longer wrap up described reel; Described governor motion drives described first framework to move to away from described first reel direction, and the first hold-fast body is separated with described first reel; First reel completes and to reel and after unloading volume, described governor motion drives described first framework to move, and described flexible-belt closes up under the driving of the first drive unit, again wraps up described reel, prepares to reel next time; And so forth.
Further, the support member of described first hold-fast body comprises: securing supports and active supporting piece; Described securing supports is be fixedly installed on the some support bars on described first framework; And active supporting piece, described active supporting piece comprises: the support bar being arranged on the swing arm unit on described first framework by rocker shaft and being arranged in swing arm unit; Described swing arm unit rotates around described rocker shaft under the driving of described first drive unit, relatively described first framework and open or close up.
Further, described drive unit is hydraulic cylinder/cylinder, and the stiff end of described hydraulic cylinder/cylinder is arranged in frame, its movable end and described active supporting piece affixed.
Further, described governor motion comprises for driving the second drive unit of described first frame movement and the first framework guiding mechanism for leading for described first frame movement; Described first framework guiding mechanism comprises the guide that is arranged in described frame and is connected with described first framework, and can on described guide reciprocating guide holder.
Further, described second hold-fast body is identical with above-mentioned first hold-fast body structure.
Further, described switching mechanism is arranged on the upstream of described first winder unit, it comprise set gradually guide roller mechanism, guide plate mechanism and conversion belt cutting mechanism, wherein said guide roller mechanism is used for leading make it enter into described conversion belt cutting mechanism by the support of described guide plate mechanism to entering into described. g., lead tape, and enter into the first winder unit and reel under the guiding of conversion belt cutting mechanism, after the. g., lead tape weight reeled when the first winder unit reaches predetermined value, described. g., lead tape is cut off by described conversion belt cutting mechanism, reel. g., lead tape is imported in the second winder unit, after completing the winding in the second winder unit, described. g., lead tape is cut off by described conversion belt cutting mechanism again, and again imported in the first winder unit and reel, and so forth, complete the winding of. g., lead tape continuously.
Further, described guide roller mechanism comprises:
Second framework, is installed in described frame;
Be arranged on the described stationary roll on described second framework, described stationary roll can rotate around himself axis;
The second drive unit rotated for driving described stationary roll;
Movable platen, is arranged on above described stationary roll, leads for described. g., lead tape for coordinating with described stationary roll;
For movable platen being arranged on the fixed rotating shaft in described frame, described fixed rotating shaft is installed in described frame;
Be sleeved on for described movable platen being arranged on the crank cover in described rotating shaft on described fixed rotating shaft, described movable platen is arranged on described crank by the bearing at its two ends and puts;
For the 3rd drive unit driving described crank cover to rotate around described fixed rotating shaft;
Under the driving of described second drive unit, described stationary roll rotates around himself axis, and the. g., lead tape bitten in itself and movable platen being led enters into described guide plate mechanism; Under the driving of described 3rd drive unit, crank cover rotates around described rotating shaft, regulates the spacing between described stationary roll and described movable platen.
Further, described conversion belt cutting mechanism comprises:
3rd framework;
Cutter, described cutter is arranged on the 3rd framework, and with upper and lower two blades, two blades are all vertically arranged with described. g., lead tape direct of travel, the below of described lower blade is provided with the first through hole be input to for described. g., lead tape in the first winder unit, is provided with the second through hole be input to for. g., lead tape in described second winder unit above upper knife edge;
Movable knife rack, is arranged on described 3rd framework, and can move back and forth perpendicular on described. g., lead tape direction described;
Be arranged on the dynamic cutting knife of first on described movable knife rack, described first cutting knife is arranged on the below of cutter;
Be arranged on the dynamic cutting knife of second on described movable knife rack, described second cutting knife is arranged on the top of cutter;
To move four-drive device for driving described movable knife rack;
After the. g., lead tape winding in the first winder unit, movable knife rack rises under the driving of four-drive device, described first dynamic cutting knife is coordinated with the lower blade of described cutter the. g., lead tape being arranged in the first through hole is cut off, then described movable knife rack continues to rise,. g., lead tape is sent in described second through hole, make it enter into the second winder unit and reel; After the second winder unit winding, under the driving of four-drive device, described movable knife rack declines, and the described second dynamic cutting knife coordinates with the upper knife edge of described cutter, is cut off by the band of cutting being arranged in the second through hole; And continue to decline. g., lead tape is sent in described first through hole, makes it enter again to enter into the first winder unit to reel.
Further, described belt cutting mechanism of changing also comprises: for the second guiding mechanism led into movable knife rack, be arranged on described 3rd framework, it comprises: for the motion guide for movable knife rack the second guide and can on described second guide reciprocating second guide holder, described first cutting knife and the second cutting knife are all arranged on described second guide holder.
Further, described second guide is two gathering sills be arranged on perpendicular to described. g., lead tape on described 3rd framework, described second guide holder is the guide pad point be located in two described gathering sills, and described first cutting knife and the second cutting knife are installed on two described guide pads.
Further, described guide plate mechanism comprises: for supporting guide plate and the guide plate rotating shaft of. g., lead tape; Guide plate rotating shaft is fixedly installed on described second framework, and is positioned at the below of described guide plate; One end of described guide plate is resisted against in described guide plate rotating shaft, the other end is fixedly installed on described movable knife rack, described guide plate can the rising of follow(er) rest and decline, turn over set angle around its rotating shaft, to coordinate conversion belt cutting mechanism. g., lead tape is sent in described first winder unit or the second winder unit.
Further, described switching mechanism also comprises:
For connecting the first guide plate group of described first through hole and described first reel, it comprises: the first guide plate, the second guide plate and for regulating the guide plate adjusting device of the second guide plate position, described first guide plate is installed in described frame, its one end is arranged on the downstream of the first through hole, for supporting the. g., lead tape through the first through hole, the other end connects with second guide plate one end; . g., lead tape through described first through hole enters into described first winder unit and reels under the support and guiding of the first guide plate and the second guide plate.
Further, described guide plate adjusting device comprises and is arranged on guide groove in described frame and guide bracket; Guide bracket comprises slide block, the fixed structure for being located in described chute by slide block that can reciprocatingly slide in guide groove, and described second guide plate is installed on slide block; By adjustment slide block in the position of described chute, and use described fixed structure to be fixed in described chute by described slide block, the relative position between described first guide plate and described second guide plate is adjusted.
Further, described conversion belt cutting mechanism also comprises: for connecting the second guide plate group of the second through hole and described second reel; The structure of described second guide plate group is identical with the first guide plate group.
Further, described up-coiler also comprises: for rolling up. g., lead tape by the first kickoff mechanism that described first reel unloads, it comprises: unload volume top board and for drive unload volume top board cylinder/hydraulic cylinder, the stiff end of described cylinder/hydraulic cylinder is installed in described frame, and its movable end and described unloading are rolled up top board and be connected; After. g., lead tape completes winding in the first winder unit, the movable end of described cylinder/hydraulic cylinder stretches out, and unloads the side of volume top board pushing tow lead volume, it is unloaded by the first reel.
Further, described first kickoff mechanism also comprises: for for described in unload volume movement of roof guiding the 3rd guiding mechanism, described 3rd guiding mechanism comprises: be disposed on unload volume top board on two guide rods and be arranged in described frame, for described two guide rods through frame, and coordinate with described guide rod for described in unload the pilot hole rolled up top board and lead.
Further, described up-coiler also comprises for rolling up. g., lead tape by the second kickoff mechanism that described second reel unloads, and described second kickoff mechanism is identical with the structure of described first kickoff mechanism; After. g., lead tape completes winding in the second winder unit, the movable end of described cylinder/hydraulic cylinder stretches out, and unloads the side of volume top board pushing tow lead volume, it is unloaded by the second reel.
The present invention, by arranging two winder units on the winder, operationally can be used alternatingly two winder units and reel to. g., lead tape, make not stop to the winding of. g., lead tape, be particularly useful in continuous. g., lead tape production equipment.
Accompanying drawing explanation
Fig. 1 is up-coiler structural representation of the present invention;
Fig. 2 is that the first volume is around cellular construction schematic diagram;
Fig. 3 is the first hold-fast body structural representation;
Fig. 4 is switching mechanism structural representation;
Fig. 5 is for cutting tape-transport mechanism structural representation;
Fig. 6 is cutter and tool fixing frame structural representation;
Fig. 7 is switching mechanism structural representation (side view);
Fig. 8 is for cutting tape-transport mechanism structural representation (side view);
Fig. 9 is the first guide plate group and the second guide plate group structural representation;
Figure 10 is the first kickoff mechanism structural representation.
Detailed description of the invention
As shown in Figure 1, Lead belt winder comprises: frame 1, first winder unit A, volume Two are around unit B, switching mechanism C, the first kickoff mechanism I and the second kickoff mechanism J.
As shown in Figure 2, the first winder unit A comprises: for the first reel 2 of the. g., lead tape that reels, for drive the first drum driving apparatus 3 of described first spool turns and for spacing to. g., lead tape, can follow first reel 2 rotate the first hold-fast body D.First reel 2 is arranged in frame, and is connected with the first drum driving apparatus 3 by its rotating shaft.Under the driving of the first drum driving apparatus 3, the first reel 2 can rotate around himself axis.
As shown in Figure 2,3, the first hold-fast body D comprises: the first framework 4, flexible-belt 5, support member, the first drive unit and governor motion.Wherein, support member comprises securing supports and active supporting piece, securing supports is be fixedly installed on the some support bars 6 on the first framework 4, and active supporting piece comprises: the support bar 6 being arranged on the swing arm unit 9 on the first framework 4 by rocker shaft 8 and being arranged in swing arm unit.Flexible-belt 5 is walked around each support bar 6 and is arranged on the first framework 4.First drive unit is be arranged on cylinder 7 on the first framework 4 or hydraulic cylinder, and the stiff end of cylinder 7 is hingedly fixed on the first framework 4, and its movable end and swing arm unit 9 are articulated and connected.The movable end of cylinder 7 stretches out, and swing arm unit 9 and the first framework 4 close up, and flexible-belt 5 forms parcel to the first reel 2, and wraps up limit effect to ensure, the parcel central angle of flexible-belt 5 should be more than or equal to 270 °.The movable end of cylinder 7 is retracted, and swing arm unit 9 is opened relative to the first framework 4, and flexible-belt 5 is separated with the first reel 2.In addition, support member can also be made up of some support units opened and close up, and drives opening and closing up between each support unit by actuator.
As shown in Figure 1, governor motion comprises and is arranged on the second drive unit 10 in frame 1 and the first framework guiding mechanism for the motion guide for the first hold-fast body D.Wherein, the second drive unit 10 is for being arranged on cylinder bottom frame 1 or hydraulic cylinder, and its stiff end is fixed in frame 1, and its movable end and the first framework 4 are articulated and connected.First framework guiding mechanism comprises and is arranged on guide in frame 1 11 and can reciprocating guide holder (not shown) over the guide, first framework 4 of the first hold-fast body D is fixedly connected with guide holder, under the driving of the second drive unit 10, move back and forth along guide 11.Shown in Fig. 1,2, guide 11 is arranged on the side of the first framework 4, in actual applications, also can be arranged on the below of the first framework 4.
During work. g., lead tape, entering into the first winder unit A, under the parcel of flexible-belt 5, is wound on the first reel 2 with the first reel 2 synchronous rotary.When. g., lead tape reel on the first reel 2 reach setting thickness after,. g., lead tape can not relative first reel 2 skid situation after, in order to avoid the first hold-fast body D causes obstruction to. g., lead tape winding, open relative to the first framework 4 at the driving lower shake-changing arm unit 9 of the first drive unit, flexible-belt 5 is separated with the first reel 2, no longer wrap up the first reel 2, and the first framework 4 moves downwardly towards the direction away from the first reel 2 leading of guide 11 under the driving of the second drive unit 10, the first hold-fast body D is separated completely with the first reel 2.Once to reel and after unloading volume, governor motion drives the first hold-fast body D close to the first reel 2, after putting in place when the first reel 2 completes, under the driving of the first drive unit; swing arm unit 9 and the first framework 4 close up, flexible-belt 5 forms parcel to first volume cylinder again, prepares to reel next time; And so forth.
As shown in Figure 1, volume Two is arranged in frame 1 around unit B, and is positioned at the downstream of the first winder unit A.Preferably, volume Two around unit B and the first winder unit A structure to, comprise: for the second reel 2' of the. g., lead tape that reels, for drive the first drum driving apparatus 3' of described first spool turns and for spacing to. g., lead tape, can follow first reel 2a rotate the second hold-fast body D'.
As shown in Figure 1, 2, switching mechanism C is arranged in frame 1, and is positioned at the upstream of the first winder unit A.Switching mechanism C comprise set gradually guide roller mechanism E, guide plate mechanism, conversion belt cutting mechanism F, for changing the first guide plate group G of providing support into. g., lead tape between belt cutting mechanism F and the first winder unit A and leading and for changing the second guide plate group H providing support into. g., lead tape between belt cutting mechanism F and the second winder unit A and lead.
As shown in Figure 4, guide roller mechanism E comprises: the second framework 12, stationary roll 20, movable platen 14, second drive unit 15, fixed rotating shaft 16, crank cover and the 3rd drive unit.Wherein, the second framework 12 is fixedly installed in frame 1, and stationary roll 13 is arranged on the second framework 12 by its rotating shaft, is connected by its rotating shaft with the second drive unit 15 simultaneously, and can rotate around himself axis under the driving of the second drive unit 15.Second drive unit 15 is made up of motor and decelerator usually.3rd drive unit is cylinder 17 or hydraulic cylinder, and its stiff end is arranged in the second framework 12 or frame 1, and its movable end and crank overlap hinged.Fixed rotating shaft 16 is fixedly installed on the second framework 12.Crank cover comprises: for being sleeved on the axle sleeve 44 on fixed rotating shaft 16, is disposed on two fixed heads 18 on axle sleeve 44 and is fixed on fixed rotating shaft 16 for the connector 19 hinged with cylinder 17 movable end.Preferably, connector 19 relatively fixed rotating shaft 16 stretch out direction perpendicular to fixed head 18 relatively fixed rotating shaft 16 stretch out direction.The two ends of movable platen 14 are fixedly installed on two fixed heads 18 respectively, and can around himself axis of rotation.The movable end of cylinder 17 stretches out propeller shaft sleeve 44 and rotates counterclockwise around fixed rotating shaft 16, and the roll gap between movable platen 14 and stationary roll 13 reduces; The movable end of cylinder 17 is retracted, and axle sleeve 44 rotates clockwise around fixed rotating shaft 16, and the roll gap between movable platen 14 and stationary roll 13 increases.During work, under the driving of the second drive unit 15, stationary roll 20 rotates around himself axis, draws and lead to the. g., lead tape bitten between itself and movable platen 14, makes it enter into guide plate 13.In addition, under the driving of cylinder 17, crank cover rotates around fixed rotating shaft 16, regulates the spacing between stationary roll 20 and movable platen 14, to adapt to the. g., lead tape of different-thickness.
As shown in Fig. 2,4,7, guide plate mechanism comprises and is inclined at guide plate 13 on the second framework 12 and guide plate rotating shaft 13a, and guide plate 13 is dull and stereotyped, and preferably, its two sides along. g., lead tape direct of travel is provided with the outer that raises up.The effect of this outer is the. g., lead tape sideslip preventing motion on guide plate 13.Guide plate rotating shaft 13a is fixedly installed on the second framework 12, is positioned at the below of guide plate 13, is close to guide roller mechanism E position.One end of guide plate 13 is resisted against on guide plate rotating shaft 13a, the other end is fixedly installed on movable knife rack 23, guide plate 13 can the rising of follow(er) rest 23 and decline, turn over set angle around guide plate rotating shaft 13a. g., lead tape sent into described first winder unit A or volume Two in unit B to coordinate conversion belt cutting mechanism F.
As shown in Fig. 2,5,8, conversion belt cutting mechanism F comprises: the 3rd framework, cutter 22, the dynamic cutting knife of movable knife rack 23, first 24, second dynamic cutting knife 25, four-drive device and the second guiding mechanism.Wherein, the 3rd framework comprises: L-type fixed mount 21 and the tool fixing frame 26 for fixing cutter 22; Fixed head side of L-type is used for fixing with frame 1, and another side is used for fixing tool fixing frame 26.Tool fixing frame 26 can be shown in Fig. 6, with the flat board of square through hole; Also can be two two root posts be disposed on L-type fixed mount 21.Cutter 22 is with upper and lower two blades, cutter is usually fixed on by its two ends and is arranged in square through hole, and square through hole is divided into two parts by cutter 22: the confession. g., lead tape being arranged in the below of lower blade be input to the first winder unit A the first through hole 27 and be arranged in above upper knife edge, be input to second through hole 28 of volume Two around unit B for. g., lead tape.The bearing of trend of upper and lower two blades of cutter is parallel with. g., lead tape place plane, and perpendicular to the direction of motion of. g., lead tape.Preferably, cutter 22 is fixed on the central authorities of square through hole.
As shown in Fig. 5,7,8, the first dynamic cutting knife 24 and the second dynamic cutting knife 25 are disposed on movable knife rack 23, and both blades are oppositely arranged, and the distance between two blades is greater than the thickness of cutter 22; The bearing of trend of the blade of the first dynamic cutting knife 24 and the second dynamic cutting knife 25 is all parallel to two blades of cutter 22.Four-drive device is cylinder 29/ or hydraulic cylinder; The stiff end of cylinder 29 is arranged on L-type fixed mount 21, and its movable end is fixedly connected with movable knife rack.Stretched out and retraction by the movable end of cylinder 29, drive movable knife rack 23 to move along the direction being parallel to tool fixing frame 26 place plane.In order to ensure that the direction of motion of movable knife rack 23 is parallel to tool fixing frame 26 place plane all the time, tool fixing frame 26 is also provided with for the second guiding mechanism for movable knife rack 23 motion guide, second guiding mechanism comprises: the guide holder being arranged on two gathering sills 30 in tool fixing frame 26 and can reciprocatingly sliding along gathering sill 30, in the present embodiment, guide holder is movable knife rack 23, two sides of movable knife rack 23 are processed into the shape matched with gathering sill, and back and forth can slide in gathering sill 30.In addition, guide holder also can be point to be located in two gathering sills 30 and can in gathering sill 30 reciprocating guide pad.Certainly, in actual applications, the second guide frame also can take other forms, such as, is arranged on two guide posts on L-type fixed mount 21 and the slide block etc. on it, and other all can be applicable to this for the guide frame of linear movement guide.In addition, and the version of guide holder is also varied, is not limited to two guide block structure exemplified above.
Shown in Fig. 8 be the first dynamic cutting knife 24 be the mated condition with the lower blade of cutter 22, and now, first moves cutting knife 24 coordinates with cutter 22 and the. g., lead tape being arranged in the first through hole 27 cut off; When movable knife rack 23 moves down under the driving of cylinder 29, the second dynamic cutting knife 25 coordinates with the upper knife edge of cutter 22 and the. g., lead tape being positioned at the second through hole 28 can be cut off.
As shown in Fig. 1,2,9, the first guide plate group G, for connecting the first through hole 27 (see Fig. 8) and the first reel 2, comprising: the first guide plate 32, the second guide plate 33 connected with the first guide plate and for regulating the guide plate adjusting device of the second guide plate 33 position.First guide plate 32 is installed in frame 1, its one end is arranged on the downstream of the first through hole 28, for connecting the first through hole, and support the. g., lead tape through the first through hole 28, its other end is connected with the one end of the second guide plate 33 be arranged on by guide plate adjusting device in frame 1.Guide plate adjusting device comprises: guide groove 34 and guide bracket, and guide groove 34 is fixedly installed in frame 1, and guide bracket comprises the slide block 35 that can reciprocatingly slide in guide groove 34 and the fixed structure 36 that slide block 35 can be fixed in guide groove 34.Second guide plate 33 is fixed on slide block 35.Fixed structure 36 is the bolt etc. that slide block 35 can be fixedly installed in guide groove 34.During use, the second guide plate 33 is adjusted relative to the relative position between the first guide plate 32 and the first cylinder 2 by the adjustment position of slide block 35 in guide groove 34, after adjustment, by fixed structure 36, slide block 35 is fixed in chute, secure the locus of the second guide plate 34 simultaneously, make it to have an impact to the winding of the first reel 2.. g., lead tape through the first through hole 27 enters into the first winder unit A and reels under the support and guiding of the first guide plate 32 and the second guide plate 33.
As shown in Fig. 2,9, between the second through hole 28 (see Fig. 8) and the second reel 2a, be also provided with the second guide plate group H; The structure of the second guide plate group H is substantially identical with the first guide plate group G, the 4th guide plate 38 comprising the 3rd guide plate 37 and connect with the 3rd guide plate 37.If volume Two is longer around the distance between unit B and switching mechanism C, also extension plate 40 can be set between the 3rd guide plate 37 and the 4th guide plate 38.
As shown in Figure 1, up-coiler also comprises for lead being rolled up the first kickoff mechanism I of being unloaded by the first reel 2 and lead being rolled up the second kickoff mechanism J unloaded by the second reel 2.First kickoff mechanism is identical with the structure of the second kickoff mechanism, as shown in Figure 10, includes: unload volume top board 41, for driving cylinder/hydraulic cylinder 42 of unloading volume top board 41 pushing tow lead volume and carrying out the 3rd guiding mechanism that leads for the motion of unloading volume top board 41.The stiff end of hydraulic cylinder 42 is fixedly installed in frame 1, and the preferred opposite side being positioned at frame 1 relative to the first spool unit A or the second reel unit B.The movable end of hydraulic cylinder 42 is rolled up top board 41 through frame 1 and is fixedly connected with unloading.Unload volume top board 41 and be generally dull and stereotyped, and preferred, it is lower to being circular arc type, and this circular arc should match with the excircle of the first reel 2 or the second reel 2', make it and the contact area that the lead being wound on the first reel 2 or the second reel 2' roll up reached maximum, make plumbous unit are of rolling up stressed drop to minimum.3rd guiding mechanism is be disposed on the length of two guide rods, 43, two guide rods 43 of unloading on volume top board 41 should be greater than and unload the move distance of volume top board 41 when unloading volume.Preferably, the maximum extension elongation of hydraulic cylinder 42 movable end is greater than.Also be provided with two pilot holes passed for two guide rods 43 in the corresponding position of frame 1, two pilot holes coordinate with guide rod 43, complete the guiding to unloading volume top board 41.After. g., lead tape completes winding in the first winder unit A, the movable end of cylinder/hydraulic cylinder 42 stretches out, and unloads the side of volume top board 41 pushing tow lead volume, it is unloaded by the first reel 2.Identical with it, when. g., lead tape is after volume Two completes winding in unit B, the movable end of described cylinder/hydraulic cylinder 42 stretches out, and unloads the side of volume top board 41 pushing tow lead volume, it is unloaded by the second reel 2'.In actual applications, the configurable multiple Ding Juan mechanism of each winder unit, makes plumbous volume stressed more even, unloads volume more convenient.
During work. g., lead tape enters in up-coiler and reels after upstream equipment processing, first, should, according to the roll gap distance in the thickness adjustment guide roller mechanism E of. g., lead tape between stationary roll 20 and movable platen 14, make it to match with. g., lead tape thickness.. g., lead tape is under the traction guiding of stationary roll 20 and movable platen 14, conversion belt cutting mechanism F is entered into by guide plate mechanism, and enter into the first winder unit reel through the first through hole 27, the. g., lead tape just entering into the first winder unit A is formed parcel by the first hold-fast body D, the first reel 2 synchronous rotary can be followed, be wound on the first reel 2.Thickness is set when. g., lead tape reels on the first reel 2, after no longer relative first reel 2 skids, under the driving of the first drive unit; swing arm unit 9 is opened; and under the effect of governor motion; the first hold-fast body D moves to the direction away from the first reel 2, to avoid the winding of obstruction first reel 2.After the lead volume winding on the first reel 2 completes, four-drive device drives on movable knife rack 23 and moves, first dynamic cutting knife 24 coordinates with the lower blade of cutter 22,. g., lead tape through the first through hole 27 is cut off, then movable knife rack 23 moves on continuing,. g., lead tape is sent to the second through hole 28 be arranged in above cutter 22. g., lead tape, under the traction guiding of guide roller mechanism E and guide plate mechanism, enters into volume Two through the second through hole 28 and reels around unit B.The movable end of the hydraulic cylinder 42 in the first kickoff mechanism I stretches out, and unloads volume top board 41 and the lead be arranged on the first reel 2 volume is ejected the first reel 2 completes and unload volume.After unloading volume, the first hold-fast body D resets, and continues to wrap up the first reel 2, prepares to carry out winding next time.The winding process of. g., lead tape in the second winder unit is basic identical with the first winder unit, and after completing winding, four-drive device drives movable knife rack 23 to move down, second dynamic cutting knife 25 coordinates with the upper knife edge of cutter 22,. g., lead tape through the second through hole 28 is cut off, cut off after. g., lead tape, tool fixing frame continues to move down, and. g., lead tape is again sent in the first winder unit A and reels by. g., lead tape under the traction guiding of guide roller mechanism E and guide plate mechanism.The lead be wound on the second reel 2' completes under twisting in the effect of the second kickoff mechanism J and unloads volume.And so forth, continuous reeling is carried out to. g., lead tape.
Up-coiler in the above embodiment of the present invention comprises two winder units, but also can increase the quantity of winder unit and switching mechanism to adapt to different winding demand in up-coiler according to the actual conditions of producing in practical application.
Claims (16)
1. a up-coiler, is characterized in that, described up-coiler comprises:
Frame;
Be arranged in frame, for the first winder unit of the. g., lead tape that reels, it comprises: for the first reel of the. g., lead tape that reels, for driving the first drum driving apparatus of described first spool turns and for the first hold-fast body that is spacing to described. g., lead tape, that can follow described first spool turns;
Be arranged in described frame, and be positioned at described first winder unit downstream, using around units alternately with the described first volume and. g., lead tape carried out to the second winder unit of continuous reeling, it comprises: for the second reel of the. g., lead tape that reels, for driving the second drum driving apparatus of described second spool turns and for the second hold-fast body that is spacing to described. g., lead tape head, that can follow described second spool turns;
Entering the switching mechanism of the first winder unit or the second winder unit for controlling. g., lead tape, being arranged in described frame;
Described switching mechanism is arranged on the upstream of described first winder unit, it comprise set gradually guide roller mechanism, guide plate mechanism and conversion belt cutting mechanism, wherein said guide roller mechanism is used for leading to the. g., lead tape entering into described switching mechanism making. g., lead tape enter into described conversion belt cutting mechanism by the support of described guide plate mechanism, and enter into the first winder unit and reel under the guiding of conversion belt cutting mechanism, after the. g., lead tape volume reeled when the first winder unit reaches predetermined value, described. g., lead tape is cut off by described conversion belt cutting mechanism, reel. g., lead tape is imported in the second winder unit, after completing the winding in the second winder unit, described. g., lead tape is cut off by described conversion belt cutting mechanism again, and again imported in the first winder unit and reel, and so forth, complete the winding of. g., lead tape continuously,
Described conversion belt cutting mechanism comprises:
3rd framework;
Cutter, described cutter is arranged on the 3rd framework, and with upper and lower two blades, two blades are all arranged perpendicular to described. g., lead tape direct of travel, the below of described lower blade is provided with the first through hole be input to for described. g., lead tape in the first winder unit, is provided with the second through hole be input to for. g., lead tape in described second winder unit above upper knife edge;
Movable knife rack, is arranged on described 3rd framework, and can move back and forth perpendicular on described. g., lead tape direction at described movable knife rack;
Be arranged on the dynamic cutting knife of first on described movable knife rack, the described first dynamic cutting knife is arranged on the below of cutter;
Be arranged on the dynamic cutting knife of second on described movable knife rack, the described second dynamic cutting knife is arranged on the top of cutter;
For the four-drive device driving described movable knife rack to move;
After the. g., lead tape winding in the first winder unit, movable knife rack rises under the driving of four-drive device, described first dynamic cutting knife is coordinated with the lower blade of described cutter the. g., lead tape being arranged in the first through hole is cut off, then described movable knife rack continues to rise,. g., lead tape is sent in described second through hole, make it enter into the second winder unit and reel; After the second winder unit winding, under the driving of four-drive device, described movable knife rack declines, and the described second dynamic cutting knife coordinates with the upper knife edge of described cutter, is cut off by the band of cutting being arranged in the second through hole; And continue to decline. g., lead tape is sent in described first through hole, makes it again enter into the first winder unit and reel;
During use. g., lead tape enters into described first winder unit under the guiding of switching mechanism, and rotates winding with described first reel under the effect of described first hold-fast body; After the. g., lead tape on described first reel is wound up into setting volume,. g., lead tape is cut off by described switching mechanism, and enter into the second winder unit and reel under it guides, after. g., lead tape is wound up into setting volume in described second reel, under the effect of switching mechanism, enter into described first winder unit again reel, so repeatedly, continuously reel. g., lead tape.
2. up-coiler according to claim 1, it is characterized in that, described first hold-fast body comprises:
First framework;
For to be enclosed in outside described reel and the. g., lead tape between flexible-belt and reel to be held tightly the flexible-belt making. g., lead tape and described reel synchronous axial system outside described reel;
For some groups of support members of supporting flexible band, each group support member can relatively be opened or close up, and described flexible-belt forms parcel to described reel when closing up, and described some groups of support members are all arranged on described first framework;
The first drive unit opened for driving some groups of support members or close up;
For adjusting the governor motion of position between described first framework and described first reel, described governor motion is arranged in described frame;
Described. g., lead tape is after entering into described first winder unit,. g., lead tape is wrapped on described first reel by described flexible-belt, make. g., lead tape with described first reel synchronous rotary, be wound on described first reel, after. g., lead tape reels setting thickness on described first reel, open in the driving lower flexible strap of described first drive unit, no longer wrap up described reel; Described governor motion drives described first framework to move to away from described first reel direction, and the first hold-fast body is separated with described first reel; First reel completes and to reel and after unloading volume, described governor motion drives described first framework to move, and described flexible-belt closes up under the driving of the first drive unit, again wraps up described reel, prepares to reel next time; And so forth.
3. up-coiler according to claim 2, it is characterized in that, the support member of described first hold-fast body comprises: securing supports and active supporting piece; Described securing supports is be fixedly installed on the some support bars on described first framework; Described active supporting piece comprises: the support bar being arranged on the swing arm unit on described first framework by rocker shaft and being arranged in swing arm unit; Described swing arm unit rotates around described rocker shaft under the driving of described first drive unit, relatively described first framework and open or close up.
4. up-coiler according to claim 3, it is characterized in that, described first drive unit is hydraulic cylinder/cylinder, and the stiff end of described hydraulic cylinder/cylinder is arranged in frame, its movable end and described active supporting piece affixed.
5. up-coiler according to claim 2, is characterized in that, described governor motion comprises for driving the second drive unit of described first frame movement and for the first framework guiding mechanism for described first frame movement guiding; Described first framework guiding mechanism comprises the guide that is arranged in described frame and is connected with described first framework, and can on described guide reciprocating guide holder.
6. up-coiler according to claim arbitrary in claim 2-5, is characterized in that, described second hold-fast body is identical with above-mentioned first hold-fast body structure.
7. up-coiler according to claim 1, it is characterized in that, described guide roller mechanism comprises:
Second framework, is installed in described frame;
Be arranged on the stationary roll on described second framework, described stationary roll can rotate around himself axis;
The second drive unit rotated for driving described stationary roll;
Movable platen, is arranged on above described stationary roll, leads for described. g., lead tape for coordinating with described stationary roll;
For movable platen being arranged on the fixed rotating shaft in described frame, described fixed rotating shaft is installed in described frame;
Be sleeved on for described movable platen being arranged on the crank cover on described fixed rotating shaft on described fixed rotating shaft, described movable platen is arranged on described crank by the bearing at its two ends and puts;
For the 3rd drive unit driving described crank cover to rotate around described fixed rotating shaft;
Under the driving of described second drive unit, described stationary roll rotates around himself axis, and the. g., lead tape bitten in itself and movable platen being led enters into described guide plate mechanism; Under the driving of described 3rd drive unit, crank cover rotates around described fixed rotating shaft, regulates the spacing between described stationary roll and described movable platen.
8. up-coiler according to claim 1, it is characterized in that, described belt cutting mechanism of changing also comprises: for the second guiding mechanism led into movable knife rack, be arranged on described 3rd framework, it comprises: for the motion guide for movable knife rack the second guide and can on described second guide reciprocating second guide holder, the described first dynamic cutting knife and the second dynamic cutting knife are all arranged on described second guide holder.
9. up-coiler according to claim 8, it is characterized in that, described second guiding mechanism is two gathering sills be arranged on perpendicular to described. g., lead tape on described 3rd framework, described second guide holder is the guide pad point be located in two described gathering sills, and the described first dynamic cutting knife and the second dynamic cutting knife are installed on two described guide pads.
10. up-coiler according to claim 7, it is characterized in that, described guide plate mechanism comprises: for supporting guide plate and the guide plate rotating shaft of. g., lead tape; Guide plate rotating shaft is fixedly installed on described second framework, and is positioned at the below of described guide plate; One end of described guide plate is resisted against in described guide plate rotating shaft, the other end is fixedly installed on described movable knife rack, described guide plate can the rising of follow(er) rest and decline, turn over set angle around its rotating shaft, to coordinate conversion belt cutting mechanism. g., lead tape is sent in described first winder unit or the second winder unit.
11. up-coilers according to claim 1, it is characterized in that, described switching mechanism also comprises: for connecting the first guide plate group of described first through hole and described first reel, it comprises: the first guide plate, the second guide plate and for regulating the guide plate adjusting device of the second guide plate position, described first guide plate is installed in described frame, its one end is arranged on the downstream of the first through hole, and for supporting the. g., lead tape through the first through hole, the other end connects with second guide plate one end; . g., lead tape through described first through hole enters into described first winder unit and reels under the support and guiding of the first guide plate and the second guide plate.
12., according to up-coiler described in claim 11, is characterized in that, described guide plate adjusting device comprises and is arranged on guide groove in described frame and guide bracket; Guide bracket comprises slide block, the fixed structure for being located in described guide groove by slide block that can reciprocatingly slide in guide groove, and described second guide plate is installed on slide block; By adjustment slide block in the position of described guide groove, and use described fixed structure to be fixed in described guide groove by described slide block, the relative position between described first guide plate and described second guide plate is adjusted.
13., according to up-coiler described in claim 11, is characterized in that, described conversion belt cutting mechanism also comprises: for connecting the second guide plate group of the second through hole and described second reel; The structure of described second guide plate group is identical with the first guide plate group.
14. up-coilers according to claim 1, it is characterized in that, described up-coiler also comprises: for rolling up. g., lead tape by the first kickoff mechanism that described first reel unloads, it comprises: unload volume top board and for drive unload volume top board cylinder/hydraulic cylinder, the stiff end of described cylinder/hydraulic cylinder is installed in described frame, and its movable end and described unloading are rolled up top board and be connected; After. g., lead tape completes winding in the first winder unit, the movable end of described cylinder/hydraulic cylinder stretches out, and unloads the side of volume top board pushing tow lead volume, it is unloaded by the first reel.
15. according to up-coiler described in claim 14, it is characterized in that, described first kickoff mechanism also comprises: for for described in unload volume movement of roof guiding the 3rd guiding mechanism, described 3rd guiding mechanism comprises: be disposed on unload volume top board on two guide rods and be arranged in described frame, for described two guide rods through frame, and coordinate with described guide rod for described in unload the pilot hole rolled up top board and lead.
16., according to up-coiler described in claim 14, is characterized in that, described up-coiler also comprises for rolling up. g., lead tape by the second kickoff mechanism that described second reel unloads, and described second kickoff mechanism is identical with the structure of described first kickoff mechanism; After. g., lead tape completes winding in the second winder unit, the movable end of the cylinder/hydraulic cylinder of the second kickoff mechanism stretches out, and unloads the side of volume top board pushing tow lead volume, it is unloaded by the second reel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210549138.8A CN102989833B (en) | 2012-12-18 | 2012-12-18 | A kind of Lead belt winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210549138.8A CN102989833B (en) | 2012-12-18 | 2012-12-18 | A kind of Lead belt winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102989833A CN102989833A (en) | 2013-03-27 |
| CN102989833B true CN102989833B (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210549138.8A Expired - Fee Related CN102989833B (en) | 2012-12-18 | 2012-12-18 | A kind of Lead belt winder |
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| Country | Link |
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| CN (1) | CN102989833B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989832B (en) * | 2012-12-18 | 2015-08-19 | 江苏三环实业股份有限公司 | A kind of Lead belt winder |
| CN106238504A (en) * | 2016-08-28 | 2016-12-21 | 成都蜀虹装备制造股份有限公司 | A kind of double plate take-up |
| CN111852978B (en) * | 2020-07-30 | 2021-03-02 | 台州市黄岩海川环保科技有限公司 | Automatic production device for rapid winding of lead sheet and processing method thereof |
| CN113285075B (en) * | 2021-04-20 | 2022-10-18 | 广州市通上德智能装备有限公司 | Lead alloy casting plate production system |
| CN113135463B (en) * | 2021-04-20 | 2023-03-31 | 广州市通上德智能装备有限公司 | Lead alloy plate belt rolling system |
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| CN1181599A (en) * | 1996-10-16 | 1998-05-13 | 松下电器产业株式会社 | Winding apparatus for winding continuous hoop member |
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| CN102989832A (en) * | 2012-12-18 | 2013-03-27 | 江苏三环实业股份有限公司 | Lead strip winding machine |
| CN203018485U (en) * | 2012-12-18 | 2013-06-26 | 江苏三环实业股份有限公司 | Lead belt winding machine |
| CN203018484U (en) * | 2012-12-18 | 2013-06-26 | 江苏三环实业股份有限公司 | Lead belt winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1996366A (en) * | 1934-06-21 | 1935-04-02 | Chemung Engineering Corp | Spooling machine |
| CN1181599A (en) * | 1996-10-16 | 1998-05-13 | 松下电器产业株式会社 | Winding apparatus for winding continuous hoop member |
| JP2002192227A (en) * | 2000-12-21 | 2002-07-10 | Daiwa Can Co Ltd | Metal band winding device |
| CN201046472Y (en) * | 2007-06-15 | 2008-04-16 | 中国第一重型机械集团公司 | Pneumatic tape-steel wrapping apparatus |
| CN201841179U (en) * | 2010-10-09 | 2011-05-25 | 天津太钢天管不锈钢有限公司 | Coil stripping device of shear line coiling machine |
| CN102989832A (en) * | 2012-12-18 | 2013-03-27 | 江苏三环实业股份有限公司 | Lead strip winding machine |
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| CN203018484U (en) * | 2012-12-18 | 2013-06-26 | 江苏三环实业股份有限公司 | Lead belt winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102989833A (en) | 2013-03-27 |
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