CN103966831B - Cloth guillotine - Google Patents
Cloth guillotine Download PDFInfo
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- CN103966831B CN103966831B CN201410196395.7A CN201410196395A CN103966831B CN 103966831 B CN103966831 B CN 103966831B CN 201410196395 A CN201410196395 A CN 201410196395A CN 103966831 B CN103966831 B CN 103966831B
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Abstract
本发明公开了一种布匹裁切机,包含支架、卷布筒、导布机构、裁布机构和控制箱,所述卷布筒转动设置在支架的一侧,裁布机构设置在支架中间,所述导布机构设置在裁布机构两侧;所述卷布筒的一侧设置有一根导布辊,导布辊转动设置在机架上,所述控制箱固定在机架上,裁布机构包含底座托架、滚刀、刀架、气缸和水平驱动机构,滚刀由圆盘形刀体和沿刀体周向设置的刀口构成,导布辊的上侧设置有计码器,所述控制箱与计码器连接。通过这样的结构,本发明能够使布匹切割处更加的平整无毛边,同时能够全程自动化生产,无需人工操作,能够适应流水化生产,提高了整体生产效率。
The invention discloses a cloth cutting machine, which comprises a support, a cloth roll, a cloth guide mechanism, a cloth cutting mechanism and a control box. The cloth roll is rotatably arranged on one side of the support, and the cloth cutting mechanism is arranged in the middle of the support. The cloth guide mechanism is arranged on both sides of the cloth cutting mechanism; a cloth guide roller is arranged on one side of the cloth roll, and the cloth guide roller is rotatably arranged on the frame, the control box is fixed on the frame, and the cloth cutting The mechanism includes a base bracket, a hob, a knife holder, a cylinder and a horizontal drive mechanism. The hob is composed of a disc-shaped knife body and a knife edge arranged along the circumference of the knife body. An encoder is arranged on the upper side of the cloth guide roller. The control box is connected with the code counter. Through such a structure, the present invention can make the cutting place of the cloth more smooth without burrs, and at the same time, it can produce fully automatically without manual operation, can adapt to streamlined production, and improves the overall production efficiency.
Description
技术领域 technical field
本发明涉及一种裁切机,特别是一种布匹裁切机。 The invention relates to a cutting machine, in particular to a cloth cutting machine.
背景技术 Background technique
在纺织成品制作和生产的时候,需要将整匹的布料按照需要的大小规格进行裁切从而为下一步的生产加工进行准备。传统的方式一般是采用卷绕架将布匹进行卷绕,通过卷绕架的直径大小来控制布匹裁切的大小长度,这样的方式操作简单并且效率也比较快,但是裁切下来的布匹的大小则由较大的误差,布匹卷绕由于布匹本身的厚度问题,外层的布匹最后裁切下来长度会比内层的布匹的长度逐渐增大,这样每匹布的实际长度都是不一样的,理论误差就已经比较明显,而实际操作生产的过程中,实际误差也会更大,同时这样生产需要每次缠绕后停下进行裁剪,然后继续操作,这样停顿较大难以形成流水化连贯生产,降低了整体工作效率。 When making and producing textile products, it is necessary to cut the entire piece of fabric according to the required size and specifications to prepare for the next step of production and processing. The traditional method is to wind the cloth with a winding frame, and control the size and length of the cloth cutting through the diameter of the winding frame. This method is simple to operate and relatively fast in efficiency, but the size of the cut cloth Due to the large error, the cloth winding is due to the thickness of the cloth itself, and the length of the outer layer of cloth will gradually increase compared with the length of the inner layer of cloth after cutting, so that the actual length of each cloth is different. Theoretical error is already relatively obvious, but in the process of actual operation and production, the actual error will be even greater. At the same time, the production needs to stop and cut after each winding, and then continue to operate. Such a large pause makes it difficult to form a streamlined and continuous production. Reduced overall work efficiency.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种裁切准确并且能够连续化生产的布匹裁切机。 The technical problem to be solved by the present invention is to provide a cloth cutting machine capable of accurate cutting and continuous production.
为解决上述技术问题,本发明所采用的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种布匹裁切机,包含支架、卷布筒、导布机构、裁布机构和控制箱,其特征在于:所述卷布筒转动设置在支架的一侧,裁布机构设置在支架中间,所述导布机构设置在裁布机构两侧;所述卷布筒的一侧设置有一根导布辊,导布辊转动设置在机架上,所述控制箱固定在机架上;所述导布机构由设置在裁布机构两侧的多组布匹传动轴构成,每组布匹传动轴包含两根上下设置的滚轴,所述滚轴水平设置并且转动设置在两侧支架上,所述布匹传动轴由电机驱动并且每组布匹传动轴的上下两根滚轴转动方向相反;所述裁布机构包含底座托架、滚刀、刀架、气缸和水平驱动机构,所述底座托架固定在支架上并且位于两组布匹传动轴之间,所述滚刀由圆盘形刀体和沿刀体周向设置的刀口构成,所述底座托架上侧设置有与刀口匹配的水平凹槽,所述滚刀的两侧转动设置在刀架上,刀架上端与竖直设置的气缸连接并由气缸驱动,所述气缸设置在水平驱动机构上由水平驱动机构驱动沿水平方向来回移动,所述水平驱动机构固定在支架上;所述水平驱动机构包含螺母、螺杆、机架、伺服电机和水平滑杆,所述螺杆水平设置并且两端转动设置在两侧机架上,所述伺服电机固定在机架一侧,所述螺杆的一端与伺服电机连接由伺服电机驱动,两根水平滑杆水平穿过螺母并且螺母能够沿水平滑杆自由滑动,水平滑杆的两端固定在两侧机架上,所述螺母设置在螺杆上并且与螺杆螺纹连接;所述导布辊的上侧设置有计码器,所述控制箱与计码器和电机连接。 A cloth cutting machine, comprising a bracket, a cloth roll, a cloth guide mechanism, a cloth cutting mechanism and a control box, characterized in that: the cloth roll is rotatably set on one side of the bracket, and the cloth cutting mechanism is set in the middle of the bracket, The cloth guide mechanism is arranged on both sides of the cloth cutting mechanism; a cloth guide roller is arranged on one side of the cloth roll, and the cloth guide roller is rotatably arranged on the frame, and the control box is fixed on the frame; The cloth guide mechanism is composed of multiple groups of cloth transmission shafts arranged on both sides of the cloth cutting mechanism. Each group of cloth transmission shafts includes two rollers arranged up and down. The rollers are arranged horizontally and rotated on the brackets on both sides. The cloth transmission shaft is driven by a motor and the upper and lower rollers of each group of cloth transmission shafts rotate in opposite directions; the cloth cutting mechanism includes a base bracket, a hob, a knife rest, an air cylinder and a horizontal drive mechanism, and the base bracket is fixed On the bracket and between two groups of cloth transmission shafts, the hob is composed of a disc-shaped cutter body and a knife edge arranged along the circumference of the knife body, and a horizontal groove matching the knife edge is arranged on the upper side of the base bracket , the two sides of the hob are rotated and arranged on the knife rest, the upper end of the knife rest is connected with the vertically arranged cylinder and driven by the cylinder, and the cylinder is arranged on the horizontal drive mechanism and driven by the horizontal drive mechanism to move back and forth in the horizontal direction, The horizontal driving mechanism is fixed on the support; the horizontal driving mechanism includes a nut, a screw, a frame, a servo motor and a horizontal slide rod, the screw is arranged horizontally and its two ends are rotated on the two sides of the frame, and the servo The motor is fixed on one side of the frame, one end of the screw rod is connected to the servo motor and driven by the servo motor, two horizontal sliding rods pass through the nut horizontally and the nut can slide freely along the horizontal sliding rod, and the two ends of the horizontal sliding rod are fixed on two On the side frame, the nut is arranged on the screw rod and threadedly connected with the screw rod; the upper side of the cloth guide roller is provided with a code counter, and the control box is connected with the code counter and the motor.
进一步地,所述布匹传动轴由电机驱动的结构为:所述电机与一组布匹传动轴的下端的滚轴通过皮带连接,并且与电机连接的那组布匹传动轴的两根滚轴的一端设置有相互啮合的齿轮,所述每组布匹传动轴的每根滚轴一端均设置有链轮,所有布匹传动轴的上端滚轴的链轮通过链条联动,所有布匹传动轴的下端滚轴的链轮通过链条联动。 Further, the structure in which the cloth transmission shaft is driven by a motor is as follows: the motor is connected to the rollers at the lower end of a group of cloth transmission shafts through a belt, and one end of the two rollers of the group of cloth transmission shafts connected to the motor Gears that mesh with each other are provided, and each roller of each group of cloth transmission shafts is provided with a sprocket at one end, and the sprockets of the upper end rollers of all cloth transmission shafts are linked by chains, and the lower end rollers of all cloth transmission shafts The sprockets are linked by a chain.
本发明与现有技术相比,具有以下优点和效果:本发明的布匹裁切机通过计码器测量布匹长度,反馈给控制箱控制电机工作进行裁切,这样无需人工操作,方便并且能够连续生产,能够适应流水化生产,提高了整体的生产效率,同时计码器单独的丈量,更加的准确,保证了每次裁切的理论长度,减小了裁切的长度误差,提高了产品质量。 Compared with the prior art, the present invention has the following advantages and effects: the cloth cutting machine of the present invention measures the length of the cloth through a code counter, and feeds back to the control box to control the motor to cut, so that manual operation is not required, and it is convenient and continuous Production can adapt to flow production and improve the overall production efficiency. At the same time, the separate measurement of the code counter is more accurate, ensuring the theoretical length of each cutting, reducing the length error of cutting, and improving product quality. .
附图说明 Description of drawings
图1是本发明的布匹裁切机的示意图。 Fig. 1 is the schematic diagram of cloth cutting machine of the present invention.
图2是本发明的布匹裁切机的水平驱动装置的示意图。 Fig. 2 is a schematic diagram of the horizontal driving device of the cloth cutting machine of the present invention.
图3是本发明的布匹裁切机的水平驱动装置的侧面示意图。 Fig. 3 is a schematic side view of the horizontal driving device of the cloth cutting machine of the present invention.
图4是本发明的布匹裁切机的布匹传动轴的驱动结构示意图。 Fig. 4 is a schematic diagram of the driving structure of the cloth transmission shaft of the cloth cutting machine of the present invention.
具体实施方式 detailed description
下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。 The present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the present invention and the present invention is not limited to the following examples.
如图1所示,本发明的布匹裁切机包含支架1、卷布筒2、导布机构3、裁布机构4和控制箱5,卷布筒2转动设置在支架1的一侧,裁布机构4设置在支架1中间,导布机构3设置在裁布机构4两侧。卷布筒2的一侧设置有一根导布辊6,导布辊6转动设置在机架1上,控制箱5固定在机架1上。导布机构3由设置在裁布机构4两侧的多组布匹传动轴构成,每组布匹传动轴包含两根上下设置的滚轴7,滚轴7水平设置并且转动设置在两侧支架1上,布匹传动轴由电机8驱动并且每组布匹传动轴的上下两根滚轴7转动方向相反。 As shown in Figure 1, the cloth cutting machine of the present invention comprises a bracket 1, a cloth roll 2, a cloth guide mechanism 3, a cloth cutting mechanism 4 and a control box 5, and the cloth roll 2 is rotatably arranged on one side of the support 1, and the cloth is cut The cloth mechanism 4 is arranged in the middle of the support 1 , and the cloth guiding mechanism 3 is arranged on both sides of the cloth cutting mechanism 4 . One side of the cloth reel 2 is provided with a cloth guide roller 6, and the cloth guide roller 6 is rotatably arranged on the frame 1, and the control box 5 is fixed on the frame 1. The cloth guide mechanism 3 is composed of multiple groups of cloth transmission shafts arranged on both sides of the cloth cutting mechanism 4. Each group of cloth transmission shafts includes two rollers 7 arranged up and down. The rollers 7 are arranged horizontally and rotated on the brackets 1 on both sides. , the cloth transmission shaft is driven by the motor 8 and the upper and lower two rollers 7 of each group of cloth transmission shaft rotate in opposite directions.
如图2或3所示,裁布机构4包含底座托架9、滚刀10、刀架11、气缸12和水平驱动机构13,底座托架9固定在支架1上并且位于两组布匹传动轴之间,滚刀10由圆盘形刀体14和沿刀体周向设置的刀口15构成,底座托架9上侧设置有与刀口15匹配的水平凹槽,滚刀10的两侧转动设置在刀架11上,刀架11上端与竖直设置的气缸12连接并由气缸12驱动,气缸12设置在水平驱动机构13上由水平驱动机构13驱动沿水平方向来回移动,水平驱动机构13固定在支架1上。水平驱动机构13包含螺母16、螺杆17、机架18、伺服电机19和水平滑杆20,螺杆17水平设置并且两端转动设置在两侧机架18上,伺服电机19固定在机架18一侧,螺杆17的一端与伺服电机19连接由伺服电机19驱动,两根水平滑杆20水平穿过螺母16并且螺母16能够沿水平滑杆20自由滑动,水平滑杆20的两端固定在两侧机架18上,螺母16设置在螺杆17上并且与螺杆17螺纹连接。 As shown in Figure 2 or 3, the cloth cutting mechanism 4 includes a base bracket 9, a hob 10, a knife rest 11, a cylinder 12 and a horizontal drive mechanism 13, and the base bracket 9 is fixed on the support 1 and is located on two groups of cloth transmission shafts. Among them, the hob 10 is composed of a disc-shaped cutter body 14 and a knife edge 15 arranged along the circumference of the cutter body. The upper side of the base bracket 9 is provided with a horizontal groove matching the knife edge 15. The two sides of the hob 10 are rotated and set. On the knife rest 11, the upper end of the knife rest 11 is connected with the vertically arranged cylinder 12 and driven by the cylinder 12. The cylinder 12 is arranged on the horizontal drive mechanism 13 and driven by the horizontal drive mechanism 13 to move back and forth in the horizontal direction. The horizontal drive mechanism 13 is fixed. on bracket 1. Horizontal drive mechanism 13 comprises nut 16, screw rod 17, frame 18, servomotor 19 and horizontal slide bar 20, and screw rod 17 is horizontally arranged and both ends are rotated and arranged on both sides frame 18, and servomotor 19 is fixed on frame 18- One end of the screw rod 17 is connected with the servo motor 19 and driven by the servo motor 19. Two horizontal sliding rods 20 pass through the nut 16 horizontally and the nut 16 can slide freely along the horizontal sliding rod 20. The two ends of the horizontal sliding rod 20 are fixed on two On the side frame 18 , the nut 16 is arranged on the screw rod 17 and is threadedly connected with the screw rod 17 .
导布辊6的上侧设置有计码器21,控制箱5与计码器21和电机8连接。如图4所示,布匹传动轴由电机驱动的结构为:电机8与一组布匹传动轴的下端的滚轴7通过皮带22连接,并且与电机8连接的那组布匹传动轴的两根滚轴7的一端设置有相互啮合的齿轮23,每组布匹传动轴的每根滚轴7一端均设置有链轮24,所有布匹传动轴的上端滚轴7的链轮24通过链条25联动,所有布匹传动轴的下端滚轴7的链轮24通过链条25联动。 A code counter 21 is arranged on the upper side of the cloth guide roller 6 , and the control box 5 is connected with the code counter 21 and the motor 8 . As shown in Figure 4, the structure in which the cloth transmission shaft is driven by a motor is as follows: the motor 8 is connected to the rollers 7 at the lower end of a group of cloth transmission shafts through a belt 22, and the two rollers of the group of cloth transmission shafts connected to the motor 8 One end of the shaft 7 is provided with a gear 23 meshing with each other, and one end of each roller 7 of each group of cloth transmission shafts is provided with a sprocket 24, and the sprockets 24 of the upper end rollers 7 of all cloth transmission shafts are linked by a chain 25, and all The sprocket wheel 24 of the lower end roller 7 of the cloth drive shaft is linked by chain 25.
本发明的布匹裁切机在使用的时候,布匹从卷布筒2上出来经过导布辊6后进入导布机构3中传动,计码器21记录测试布匹经过的长度然后反馈给控制箱5,达到预设长度之后,控制箱5控制导布机构3停止工作,然后启动气缸12将滚刀10下压至布匹上,同时控制水平驱动机构13控制滚刀10沿着布匹横向切割将布匹切断,滚刀10这样的挤压切割能够避免产生毛边,切割更加的平整,提高了产品的质量,同时这样整个工作过程全程自动操作,无需人工,能够进行流水化生产,提高了整体的生产效率。 When the cloth cutting machine of the present invention is in use, the cloth comes out of the cloth reel 2 and passes through the cloth guide roller 6 and then enters the cloth guide mechanism 3 for transmission. The code counter 21 records the length of the tested cloth and then feeds it back to the control box 5 , after reaching the preset length, the control box 5 controls the cloth guide mechanism 3 to stop working, and then starts the cylinder 12 to press the hob 10 onto the cloth, and at the same time controls the horizontal driving mechanism 13 to control the hob 10 to cut the cloth along the transverse cutting of the cloth , Extrusion cutting such as the hob 10 can avoid burrs, cut more smoothly, and improve the quality of the product. At the same time, the entire working process is automatically operated without manual labor, and streamlined production can be carried out, which improves the overall production efficiency.
本说明书中所描述的以上内容仅仅是对本发明所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明说明书的内容或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。 The above content described in this specification is only an illustration of the present invention. Those skilled in the technical field to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the content of the description of the present invention or exceed the scope defined in the claims , should belong to the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410196395.7A CN103966831B (en) | 2014-05-12 | 2014-05-12 | Cloth guillotine |
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| CN201410196395.7A CN103966831B (en) | 2014-05-12 | 2014-05-12 | Cloth guillotine |
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| CN104153183B (en) * | 2014-08-08 | 2016-04-20 | 浙江纺织服装职业技术学院 | A kind of fabric cutter and method of operating thereof automatically |
| CN105755796B (en) * | 2016-04-27 | 2018-07-03 | 苏州博秀科技有限公司 | A kind of amount cloth Scissoring device and its operating method |
| CN106108255A (en) * | 2016-08-05 | 2016-11-16 | 刘小波 | A kind of shoemaking fabric Scissoring device |
| CN106012483B (en) * | 2016-08-09 | 2018-07-31 | 陆峰 | A kind of cutting equipment of villus cloth |
| CN106363679A (en) * | 2016-08-31 | 2017-02-01 | 东莞市冠霖环保滤材配件有限公司 | Mechanical equipment |
| CN106350957A (en) * | 2016-10-31 | 2017-01-25 | 丹阳正联知识产权运营管理有限公司 | Cloth deburring equipment |
| CN108951083A (en) * | 2018-09-20 | 2018-12-07 | 张玉霞 | A kind of multifunctional textile fabric dividing device |
| CN111235802A (en) * | 2020-01-15 | 2020-06-05 | 海宁金永和家纺织造有限公司 | Production line of curtain fabric |
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| SU1689476A1 (en) * | 1989-12-19 | 1991-11-07 | Vnii Rezinotekh Mash | Apparatus for laterally cutting band materials |
| CN1385577A (en) * | 2001-05-15 | 2002-12-18 | 株式会社开运裁断机 | Shearing machine |
| CN101597859A (en) * | 2009-07-10 | 2009-12-09 | 杨玉桥 | A kind of lapper of using on the nonwoven fabric of producing |
| CN102343727A (en) * | 2010-07-27 | 2012-02-08 | 精工爱普生株式会社 | Target transportation device and recording apparatus |
| CN203255779U (en) * | 2013-04-11 | 2013-10-30 | 常州市伟宇精密机械有限公司 | Full-automatic belt cutting machine with independent compression rollers |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103966831A (en) | 2014-08-06 |
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Effective date of registration: 20170505 Address after: 518000 Guangdong city of Shenzhen province Futian District CaiTian North Yuehua Road No. 16 building 4 shadow Patentee after: SHENZHEN YINGER CLOTHING CO.,LTD. Address before: Wei Jia Dou Hengfeng Tu Dian Zhen Village in Tongxiang city of Jiaxing city of Zhejiang Province, No. 1 314500 Patentee before: Cao Linxian |
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