CN102972860A - Tobacco sheet and production method thereof - Google Patents
Tobacco sheet and production method thereof Download PDFInfo
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- CN102972860A CN102972860A CN2012105629701A CN201210562970A CN102972860A CN 102972860 A CN102972860 A CN 102972860A CN 2012105629701 A CN2012105629701 A CN 2012105629701A CN 201210562970 A CN201210562970 A CN 201210562970A CN 102972860 A CN102972860 A CN 102972860A
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Abstract
The invention relates to the field of tobacco product processing, in particular to a tobacco sheet and a production method thereof. The tobacco sheet is produced from the following raw materials in parts by weight: 20-30 parts of elsholtzia, 70-80 parts of tobacco, 3-4 parts of guar gum, 1 part of liquorice cream and 8 parts of cellulose. According to the invention, the smoke concentration of the tobacco sheet can be effectively increased, the clustering feel of the tobacco sheet can be effectively improved, impurity gases and the irritation of the sheet are reduced, and the mouth feel of the rolling-process sheet is remarkably improved. The production method is simple to operate and low in production cost, and is suitable for the large-scale industrial production of the rolling-process tobacco sheet.
Description
Technical field
The present invention relates to the tobacco product manufacture field, relate to specifically a kind of reconstituted tobacoo and preparation method.
Background technology
Reconstituted tobacoo (tobacco sheet) claims again regeneration tobacco leaf or homogeneous tobacco leaf, and it is the comprehensive utilization product in the tobacco industrial and agricultural production, mainly adds adhesive and other additives etc. by offal, fragment, offal or discarded tobacco leaf and forms.In fact all tobacco materials may be used to the manufacturing of reconstituted tobacoo, with offal discarded in the whole production of cigarettes process, stalk label, fragment and part discarded tobacco leaf, the different processing method of short stalk process, make the reconstituted tobacoo that proterties approached even be better than natural tobacco leaf, and the reconstituted tobacoo of making has that cost is low, fillibility well and can reduce in the flue gas advantage such as tar content.
The manufacturing of reconstituted tobacoo starts from the 1950's, according to the difference of production and processing technology, mainly contains three kinds of roll-in method, thick slurry method and paper process thin slices.
Paper process refers to the water extraction of tobacco material elder generation, enters paper machine after insoluble substance or interpolation natural fiber are made slurry, begins to take shape gauze, and water-soluble extract adds in the gauze in the lump with additive after concentrated, is finished product after the drying.During processing and manufacturing, can from water-soluble substances, extract or remove some tobacco component, multiplex this method of homogeneous tobacco leaf modulation.The thin slice physical strength that paper process is produced is high, and wet strength is good, is difficult for fragmentation, and bulk density is light, and burning velocity is fast, and it is low to generate tar content.But because complex process, energy consumption is more, and equipment investment is large, only is suitable for fairly large production.
Thick slurry method refers to that tobacco material is dispersed in the water through pulverizing, adds adhesive and other additives, and homogenate is layered on the metal tape of rotation, running dry, after peeling off or roll up or cut, packs.The thick slurry method that also has is to utilize the contained pectin of tobacco itself to make adhesive, can make the Calcium Pectate dissolving at size mixing stage adding ammoniacal liquor and diammonium hydrogen phosphate, and ammonia is driven in heating makes it become insoluble Calcium Pectate and a cementation again.The intensity of thick slurry method thin slice, the weight of unit volume, fillibility and generation tar content and production cost are between paper process and roll-in method.
The roll-in method thin slice appears at Japan the earliest, and its principle is to utilize physical method, after offal, offal, cellulose, adhesive are mixed with dry state, adds a small amount of water, additive etc. and is pressed into thin slice also oven dry, chopping with pressure roller.The advantage of roll-in method thin slice mainly is facility compact, takes up an area little, small scale, and technology and equipment is simpler, and power consumption is few, and production cost is low, is well suited for all kinds of production of cigarettes processing enterprise and uses.Therefore, at 20 century 70s since mid-term, each production of cigarettes processing enterprise of China draws one after another and builds the roll-in slice production line, and the roll-in thin slice has been carried out applying widely in the Low-end Cigarettes product, has obtained very large Social benefit and economic benefit.
To have the filling value low but roll-in method thin slice and paper process thin slice are compared with thick slurry method thin slice, anti-machining property is relatively poor, become the silk rate not high, production is made broken larger, the inferior positions such as flammability is poor, simultaneously owing to adopt the special producing technological requirement, must use a high proportion of sodium carboxymethylcellulose and thin slice glue, and the quality of ironed of these pair rollers all has larger negative effect, it is heavier to be mainly reflected in assorted gas, stimulate bigger than normal, mouthfeel has residual, greatly reduce the use value of roll-in thin slice, so that the roll-in method thin slice is difficult to enter medium-to-high grade cigarette composition, mainly in low-grade Virginian-type cigarette product, use at present.
Therefore, ironed of pair roller has carried out technological improvement, seeks the roll-in method thin slice tool that a kind of assorted gas is weak, stimulation is little, mouthfeel is good and is of great significance.
Summary of the invention
In view of this, the object of the invention provides reconstituted tobacoo that a kind of assorted gas is weak, stimulation is little, mouthfeel is good and preparation method thereof.
For realizing purpose of the present invention, the present invention adopts following technical scheme:
A kind of reconstituted tobacoo is made by following weight portion raw material: elscholtiza 20-30 part, tobacco material 70-80 part, guar gum 3-4 part, 1 part of licorice root ointment, 8 parts of celluloses, and 100 parts of described elscholtiza and described tobacco materials totally.
Wherein, elscholtiza is the wounded in the battle herb of labiate elsholtzia splendens, another name caraway, lemongrass, fragrant suede etc., smell delicate fragrance and strong, have inducing sweat and dispelling exogenous evils, dampness elimination and in, the effect of inducing diuresis for removing edema, cure mainly the cold drink of Xia Yue sense cold, have a headache and fever, aversion to cold is lossless, feeling of stuffiness in chest stomachache, vomiting and diarrhoea, oedema, beriberi.Be preferably the wild elscholtiza in Changbai Mountain.
Guar gum, English " guargum " by name is from the extensive a kind of High Purity natural polysaccharide that extracts in a kind of legume-cluster bean in Indian-Pakistani subcontinent of planting.Guar gum is the natural hydrophilic colloid of large molecule, mainly is polymerized to food by galactolipin and mannose and forms, and belongs to natural galactomannans, and one of quality improver is natural thickener.Outward appearance is from white to yellowish free flowing powder, can be dissolved in cold water or hot water, meets behind the water and the formation colloid substance, reaches the effect of rapid thickening.
Licorice root ointment is extract of licorice root, by Radix Glycyrrhizae soak that juice is concentrated to be formed, the main component of licorice root ointment is glycyrrhizin, claims again licorice, liquiritin or glycyrrhizin (Glycyrrhizin) are calcium salt, sylvite or the sodium salt of glycyrrhizic acid (Glycyrrhizin Acid).Wherein, the preparation method of licorice root ointment be the Radix Glycyrrhizae that will pulverize with the about 1h of water boil, filter boiling liquid, place pot interior infusion to pasty state, in the container that immigration is fixed, dry in the shade and get final product.
It is major ingredient that reconstituted tobacoo of the present invention adopts elscholtiza and tobacco material, as adhesive, is equipped with a certain amount of licorice root ointment and suitable cellulosic making with guar gum, and elscholtiza can give reconstituted tobacoo its distinctive characteristic perfume; The local plants guar gum can be bonding with elscholtiza and tobacco material rapidly; Licorice root ointment can reduce excitant, increases the flue gas conglobation property, improves into the smoking flavor, can increase viscosity simultaneously; And cellulose can improve the hot strength of thin slice, improves the reconstituted tobacoo molding effect, thereby effectively promotes flue gas concentration and the agglomerating sense of reconstituted tobacoo, reduces assorted gas and the excitant of thin slice, obviously improves the mouthfeel of roll-in method thin slice.
Further, tobacco material of the present invention is one or more in offal, fragment, offal or the discarded tobacco leaf.
As preferably, tobacco material of the present invention is that moisture content is the tobacco material of (12.0 ± 0.5) %, the composition that reconstituted tobacoo is had side effect with the assorted gas of the generation in the elimination tobacco material, excitant etc., and can not produce dry sensation, and then reach inherent aesthetic quality's requirement of reconstituted tobacoo of the present invention.
In certain embodiments, the preparation method of tobacco material of the present invention is (12.0 ± 0.5) % for getting tobacco material microwave drying to moisture content.
The present invention also provides a kind of preparation method of reconstituted tobacoo, pulverize for getting 20-30 weight portion elscholtiza and 70-80 weight portion tobacco material, mix with 3-4 weight portion guar gum, 1 weight portion licorice root ointment, 8 weight portion celluloses, compressing tablet, drying, chopping, curling after and get final product, wherein said elscholtiza and described tobacco material totally 100 weight portions.
Wherein, described tobacco material is one or more in offal, fragment, offal or the discarded tobacco leaf.
As preferably, tobacco material of the present invention is that moisture content is the tobacco material of (12.0 ± 0.5) %.
As preferably, described compressing tablet is to be rolled into the thin slice that thickness is 0.16mm.
Further, described compressing tablet is pressed into the thin slice that thickness is 0.16mm for overlapping roll system (four rollers of every cover) by three in certain embodiments.
As preferably, described drying is 45-50 ℃ of lower oven dry.
As preferably, described tobacco cut width is 1.0mm.
The present invention also provides the reconstituted tobacoo of described preparation method's preparation.
Reconstituted tobacoo of the present invention has the fragrance of elscholtiza uniqueness, in cigarette, with tobacco preferably compatibility is arranged with the proper proportion admixture, and fragrance is coordinated better, can give the aromatic style of cigarette uniqueness, elegance, and fragrance is plentiful, and pleasant impression is comfortable.Thereby reconstituted tobacoo of the present invention can be used as the tobacco product raw material, be used for replacing natural cigar binder, also can cut into sheet and mix in tobacco and to replace the part pipe tobacco and make cigarette, make it to have the special fragrant breath of elscholtiza, and then form unique style.
Therefore the present invention also provides a kind of cigarette, comprises reconstituted tobacoo of the present invention.
Wherein, described cigarette can be cigar or cigarette.
Reconstituted tobacoo of the present invention is made by 20-30 weight portion elscholtiza, 70-80 weight portion tobacco material, 3-4 weight portion guar gum, 1 weight portion licorice root ointment and 8 weight portion celluloses, can effectively promote flue gas concentration and the agglomerating sense of reconstituted tobacoo, reduce assorted gas and the excitant of thin slice, obviously improve the mouthfeel of roll-in method thin slice.The preparation method of reconstituted tobacoo of the present invention is simple to operate, and production cost is low, is suitable for the rolling process reconstituted tobacco large-scale industrialized production.
The specific embodiment
The embodiment of the invention discloses a kind of reconstituted tobacoo and preparation method.Those skilled in the art can use for reference this paper content, suitably improve technological parameter and realize.Special needs to be pointed out is that all similarly replace and change apparent to those skilled in the art, they all are deemed to be included in the present invention.Product of the present invention and method are described by preferred embodiment, the related personnel obviously can be within not breaking away from content of the present invention, spirit and scope to product as herein described with method is changed or suitably change and combination, realize and use the technology of the present invention.
In order further to understand the present invention, the present invention is described in detail below in conjunction with embodiment.Wherein said guar gum is available from Beijing Gua Errun Science and Technology Ltd.; Described licorice root ointment is available from prolonging limit Tian Chi Lake of Mountain Baitou daily use chemicals Co., Ltd; Described cellulose is available from prolonging the emerging leaf bio tech ltd in Guangzhou, limit.
Embodiment 1: reconstituted tobacoo of the present invention
20 kilograms of elscholtizas, 80 kilograms of offals (moisture content 12%), 3 kilograms of guar gums, 1 kilogram of licorice root ointment, 8 kilograms of celluloses.
Take by weighing by weight elscholtiza, offal, guar gum, licorice root ointment, cellulose, first elscholtiza, offal are pulverized, then mix with guar gum, licorice root ointment, cellulose, be pressed into the thin slice that thickness is 0.16mm by three cover roll system (four rollers of every cover), it is the reconstituted tobacoo of 14%-16% that dryer is dried under 45-50 ℃ to water content, and the slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 2: reconstituted tobacoo of the present invention
30 kilograms of elscholtizas, 70 kilograms of offals (moisture content 11.5%), 4 kilograms of guar gums, 1 kilogram of licorice root ointment, 8 kilograms of celluloses.
Take by weighing by weight elscholtiza, offal, guar gum, licorice root ointment, cellulose, first elscholtiza, offal are pulverized, then mix with guar gum, licorice root ointment, cellulose, be pressed into the thin slice that thickness is 0.16mm by three cover roll system (four rollers of every cover), it is the reconstituted tobacoo of 14%-16% that dryer is dried under 45-50 ℃ to water content, and the slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 3: reconstituted tobacoo of the present invention
25 kilograms of elscholtizas, 75 kilograms of discarded tobacco leafs (moisture content 12.5%), 3.5 kilograms of guar gums, 1 kilogram of licorice root ointment, 8 kilograms of celluloses.
Take by weighing by weight elscholtiza, discarded tobacco leaf, guar gum, licorice root ointment, cellulose, first elscholtiza, discarded tobacco leaf are pulverized, then mix with guar gum, licorice root ointment, cellulose, be pressed into the thin slice that thickness is 0.16mm by three cover roll system (four rollers of every cover), it is the reconstituted tobacoo of 14%-16% that dryer is dried under 45-50 ℃ to water content, and the slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 4: reconstituted tobacoo of the present invention
70 kilograms in 30 kilograms of elscholtizas, offal and offal mixture (moisture content 12%), 3 kilograms of guar gums, 1 kilogram of licorice root ointment, 8 kilograms of celluloses.
Take by weighing by weight elscholtiza, offal and offal mixture, guar gum, licorice root ointment, cellulose, first elscholtiza, offal and offal mixture are pulverized, then mix with guar gum, licorice root ointment, cellulose, be pressed into the thin slice that thickness is 0.16mm by three cover roll system (four rollers of every cover), it is the reconstituted tobacoo of 14%-16% that dryer is dried under 45-50 ℃ to water content, and the slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 5: cigarette of the present invention
Get the reconstituted tobacoo that embodiment 1 makes and mix by 5wt% with pipe tobacco, make according to a conventional method cigarette.
Embodiment 6: the test of smokeing panel test
The reconstituted tobacoo that in the trade mark cigarette of Changbai Mountain, makes with 5wt% ratio admixture embodiment 1 of the present invention, then according to the national cigarette standard of smokeing panel test-GB5606.4-2005 cigarette the 4th part: the sense organ specification requirement, the Changbai Mountain trade mark cigarette (sample A) of the reconstituted tobacoo that respectively admixture embodiment 1 of the present invention is made and not the Changbai Mountain trade mark cigarette (sample B) of admixture smoke panel test.Wherein aesthetic quality's judgment criteria sees Table 1, and smoking result sees Table 2.
Table 1 aesthetic quality judgment criteria
Table 2 smoking result
Annotate: above scoring is the mean value of 10 judging panel's marking.
By table 2 result as seen, the Changbai Mountain trade mark Sensory Quality of Cigarette mark of the reconstituted tobacoo that admixture embodiment 1 of the present invention makes is apparently higher than the Changbai Mountain trade mark cigarette of admixture not, glossy, the plentiful harmony of fragrance of cigarette gloss behind the admixture reconstituted tobacoo of the present invention in the trade mark cigarette of Changbai Mountain, pure comfortable without assorted gas, nonirritant, pleasant impression, show that reconstituted tobacoo of the present invention can give cigarette uniqueness, graceful aromatic style, and elscholtiza fragrance is consistent with the harmony of this fragrance of cigarette one integrated mass, fragrance is plentiful, and pleasant impression is comfortable.
The explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.
Claims (9)
1. a reconstituted tobacoo is characterized in that, is made by following weight portion raw material: elscholtiza 20-30 part, tobacco material 70-80 part, guar gum 3-4 part, 1 part of licorice root ointment, 8 parts of celluloses, and totally 100 parts of described elscholtiza and described tobacco materials.
2. described reconstituted tobacoo according to claim 1 is characterized in that described tobacco material is that moisture content is the tobacco material of (12.0 ± 0.5) %.
3. the preparation method of a reconstituted tobacoo is characterized in that,
Getting 20-30 weight portion elscholtiza and 70-80 weight portion tobacco material pulverizes, mix with 3-4 weight portion guar gum, 1 weight portion licorice root ointment, 8 weight portion celluloses, compressing tablet, drying, chopping, curling after and get final product, wherein said elscholtiza and described tobacco material totally 100 weight portions.
4. described preparation method according to claim 3 is characterized in that described tobacco material is that moisture content is the tobacco material of (12.0 ± 0.5) %.
5. described preparation method according to claim 3 is characterized in that described compressing tablet is to be rolled into the thin slice that thickness is 0.16mm.
6. described preparation method according to claim 3 is characterized in that, described drying is 45-50 ℃ of lower oven dry.
7. described preparation method according to claim 3 is characterized in that described tobacco cut width is 1.0mm.
8. the reconstituted tobacoo of the described preparation method of claim 1 ~ 7 any one preparation.
9. a cigarette is characterized in that, comprises claim 1,2 or 8 described reconstituted tobacoos.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210562970.1A CN102972860B (en) | 2012-12-21 | 2012-12-21 | Tobacco sheet and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210562970.1A CN102972860B (en) | 2012-12-21 | 2012-12-21 | Tobacco sheet and production method thereof |
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| CN102972860A true CN102972860A (en) | 2013-03-20 |
| CN102972860B CN102972860B (en) | 2014-12-31 |
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Cited By (5)
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| CN104770853A (en) * | 2015-04-21 | 2015-07-15 | 奚程 | Production method for tobacco sheet |
| CN105614940A (en) * | 2016-01-29 | 2016-06-01 | 陕西中烟工业有限责任公司 | Preparation method of tobacco gynostemma pentaphylla slice and method for using gynostemma pentaphylla slice to prepare tobacco |
| WO2016174014A1 (en) * | 2015-04-28 | 2016-11-03 | Philip Morris Products S.A. | Method of making a tobacco cut filler with tobacco dust tablets |
| CN109043632A (en) * | 2018-08-27 | 2018-12-21 | 云南昆船烟草设备有限公司 | A kind of reconstituted tobacoo forming drying equipment and method |
| CN109267421A (en) * | 2018-07-29 | 2019-01-25 | 河南农业大学 | A kind of coating fluid reducing releasing content of coke tar in paper filter stick type cigarette mainstream flue gas |
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| CN109267421A (en) * | 2018-07-29 | 2019-01-25 | 河南农业大学 | A kind of coating fluid reducing releasing content of coke tar in paper filter stick type cigarette mainstream flue gas |
| CN109043632A (en) * | 2018-08-27 | 2018-12-21 | 云南昆船烟草设备有限公司 | A kind of reconstituted tobacoo forming drying equipment and method |
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