CN102963662A - Full-automatic material storage and picking system - Google Patents
Full-automatic material storage and picking system Download PDFInfo
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- CN102963662A CN102963662A CN2012104970667A CN201210497066A CN102963662A CN 102963662 A CN102963662 A CN 102963662A CN 2012104970667 A CN2012104970667 A CN 2012104970667A CN 201210497066 A CN201210497066 A CN 201210497066A CN 102963662 A CN102963662 A CN 102963662A
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Abstract
The invention relates to a storage and picking system, in particular to a full-automatic storage and picking system applicable to materials in multiple varieties and considerable quantity. The full-automatic storage and picking system comprises a storage rack, wherein an automatic picking device and an automatic loading device are arranged on the front and rear sides of the storage rack respectively; the storage rack is provided with a plurality of declivitous slide groove trays from the rear to the front; packing boxes contained with materials are stored on the slide groove trays; the slide groove trays are provided with position bar codes; the automatic picking device and the automatic loading device are provided with position information processing modules; and the modules can position target goods spaces for placing goods by the position bar codes. The full-automatic material storage and picking system conducts standardized packing on the materials, integrates automatic sorting and loading storage, automatic inventory taking and automatic picking, has more extensive adaptability and higher operation efficiency than the existing products, and facilitates an automatic selling system to a more extensive field.
Description
Technical field
The present invention relates to a kind of access system, relate in particular to the access system that a kind of full automaticity is applicable to many kinds, large quantity material.
Background technology
From domestic and international correlation technique, existing Automated Warehouse System, although can realize the automatic access function, but be mostly to design for large cargo (contain many small freight are housed in the heavy packages), although be generally used for bulk storage plant, access amount is larger, and in fact efficient is not very high, kind, goods yard are very limited, are not suitable for material wide in variety, that quantity is larger and allot occasion or sales field.
Existing medicine automatic selling (getting) medicine system or small-sized automatic vending machine etc., although operating efficiency is higher aspect automatic vending (picking), but on the one hand, operated object all is small-sized (comprising size and weight), limitation is very large, on the other hand, storage and count point operation have manually usually to be finished, and combined efficiency is not high yet.
For automatically vending system is advanced to wider field, automatic supermarket for example, the turnover goods such as unattended major industry auxiliary material supply, warehouse style automatic sales field is frequent, require the high occasion of access efficiency, design and a kind ofly integrate autostore, automatically make an inventory and the automatic full-automatic material access system of picking, have widely to obtain to compare with existing product that comformability (namely can operate more material kind) and higher operating efficiency namely become necessity.
Summary of the invention
Have the not high or kind of degree of automation, the goods yard is limited, access efficiency is not high defective for existing Automated Warehouse System, the invention provides and a kind ofly integrate autostore, automatically make an inventory and the automatic full-automatic material access system of picking.
For achieving the above object, the present invention adopts following technical scheme:
The full-automatic material access system, comprise shelf, the forward and backward both sides of described shelf arrange respectively automatic goods taking device and automatic get-on carriage device, shelf are provided with several from back to front downward-sloping chute-type pallets, the packing box of in-built material is stored on the chute-type pallet, each chute-type pallet is provided with the position bar code, the equal setting position message processing module of described automatic goods taking device and automatic get-on carriage device, and this module positions the target goods yard that needs arrangement of goods by the position bar code.Added and picking is carried out from the shelf both sides respectively so that the access goods can independently carry out, can the phase mutual interference, be conducive to raise the efficiency, and downward-sloping chute-type pallet is conducive to picking so that material arrives the picking position by Action of Gravity Field from back to front.By cooperate the accurately localizing objects goods yard of position information process module with the position bar code, realize automatic access.
As preferably, described position information process module comprises bar code scan unit, position, position data storage element, position information process unit, the Locating driver unit, wherein the mouth of position bar code scan unit, position data storage element is connected with position information process unit input end, and position information process unit mouth is connected with Locating driver unit input end.Bar code scan unit, position scans the position bar code of chute-type pallet, the position data storage element prestores needs the number of location, information and the prestored information of scanning are compared in the position information process unit, if meet then added, do not continue to move forward into the line position location if meet then start the Locating driver unit, until this location information and the information conforms of presetting.
As preferably, described automatic get-on carriage device comprises the first stand, the first bay-lift, sorting equipment, the revolution load-transfer device, described the first bay-lift arranges added goods bucket, added goods bucket can move up and down along described the first stand with the first bay-lift, sorting equipment is arranged on the revolution load-transfer device, when added goods bucket is positioned at position to be loaded, the outlet of sorting equipment is connected with the import of added goods bucket, when added goods bucket is positioned at the target goods yard, the outlet of added goods bucket is connected with the import of chute-type pallet, and the first manipulator and position information process module are arranged on the exit end of added goods bucket.When material deposits shelf in, artificial only the need put into the revolution load-transfer device with material to be deposited, by the sorting equipment sorting, if the material of same kind then enters added goods bucket, if not, then let pass, until fill added goods bucket or last part of the same kind of this batch, then carry out added, when searching out correct goods yard, the first manipulator is put material into the chute-type pallet.
As preferably, described packing box is provided with the identity bar code of identification goods identity, and the goods identification module is set in the sorting equipment, carries out goods sorting by the identification to the identity bar code.The identity bar code printing or stick on packing box the side or above, the task of predeterminable this sorting of goods identification module sorts according to task.
As preferably, described goods identification module comprises identity bar code scan unit, listings data storage element, information process unit, the goods unit of transferring, wherein the mouth of identity bar code scan unit, listings data storage element is connected with the information process unit input end, and the mouth of information process unit and the goods unit of transferring is connected.The prestore task of this sorting of listings data storage element, identity bar code scan unit scans the identity bar code of packing box, information process unit is compared scanning information and prestored information, if meet then enter added goods bucket by the goods unit of transferring, does not meet then and lets pass.
As preferably, also comprise master control set, the mouth of described master control set is connected input end with the listings data storage element respectively and is connected with the position data storage element.The list of material input master control set that this batch plan is deposited generates the storage location of material automatically, and will sort task and storage location is pre-stored in respectively listings data storage element and position data storage element.
As preferably, the input end of described master control set is connected with the junction service module.By the junction service module list of material is inputted master control set.
As preferably, the device of making an inventory is set on described the first bay-lift, the described device of making an inventory comprises interconnective feeler lever and feeler lever driver module, the feeler lever driver module also is connected with master control set is two-way.When master control set receives on-the-spot or long-range making an inventory during instruction, the feeler lever driver module drives feeler lever and deeply surveys to a certain goods yard, when the feeler lever head touches object, the feeler lever auto-returned, the device of making an inventory can converse the current number of packages of depositing goods in this goods yard by the maximum extension elongation of feeler lever before, one by one all goods yards are operated with the method, just can realize making an inventory to all goods yards.
As preferably, described automatic goods taking device comprises the second stand, the second bay-lift, described the second bay-lift arranges picking goods bucket, picking goods bucket can move up and down along described the second stand with the second bay-lift, when picking goods bucket is positioned at the target goods yard, the import of picking goods bucket is connected with the outlet of chute-type pallet, the entrance point of picking goods bucket arranges the second manipulator, the entrance point of picking goods bucket is the setting position message processing module also, this module positions the target goods yard that needs picking, and the position information process module is connected with master control set.The input information of material to be got is to master control set, and behind position information process module location, the second manipulator is got material with need and put into picking goods bucket, until fill picking goods bucket or last part of the same kind of this batch, then moves to outlet, discharges material.
As preferably, the width of described chute-type pallet, revolution load-transfer device, added goods bucket, picking goods bucket is identical, and all the width with packing box adapts.The height of packing box and length can be designed to sizes, in order to satisfy the packing needs of different size material.
A kind of full-automatic material access system of the present invention is by carrying out the normalisation packing to volume and weight at the material of certain limit class, designed and a kind ofly integrate the added storage of automatic sorting, automatically make an inventory and the automatic full-automatic material access system of picking, had than existing product more widely comformability (namely can operate more material kind) and higher operating efficiency.Help automatically vending system is advanced to wider field, automatic supermarket for example, it is frequent that unattended major industry auxiliary material supply, warehouse style automatic sales field etc. pass in and out goods, requires the high occasion of access efficiency.
Description of drawings
Fig. 1 is the structural representation of full-automatic material access system embodiment of the present invention.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is the structural representation of embodiment front side shelf.
Fig. 4 is the structured flowchart of full-automatic material access system embodiment of the present invention.
The specific embodiment
The present invention is described further below in conjunction with Fig. 1-Fig. 4 and the specific embodiment.
The full-automatic material access system, such as Fig. 1, Fig. 2, shown in Figure 3, comprise shelf 1, the forward and backward both sides of described shelf 1 arrange respectively automatic goods taking device 2 and automatic get-on carriage device 3, shelf 1 are provided with several from back to front downward-sloping chute-type pallets 4, the packing box 13 of in-built goods is stored on the chute-type pallet 4, each chute-type pallet 4 is provided with the position bar code, described automatic goods taking device 2 and automatic get-on carriage device 3 equal setting position message processing modules 17, this module positions the target goods yard that needs arrangement of goods by the position bar code.
Described automatic get-on carriage device 3 comprises the first stand 5, the first bay-lift 6, sorting equipment 7, revolution load-transfer device 8, described the first bay-lift 6 arranges added goods bucket 9, added goods bucket 9 can move up and down along described the first stand 5 with the first bay-lift 6, sorting equipment 7 is arranged on revolution load-transfer device 8, when added goods bucket 9 is positioned at position to be loaded, the outlet of sorting equipment 7 is connected with the import of added goods bucket 9, when added goods bucket 9 is positioned at the target goods yard, the outlet of added goods bucket 9 is connected with the import of chute-type pallet 4, and the first manipulator 14 and position information process module 17 are arranged on the exit end of added goods bucket 9.
Described packing box 13 is provided with the identity bar code of identification goods identity, and goods identification module 70 is set in the sorting equipment 7, carries out goods sorting by the identification to the identity bar code.
Described automatic goods taking device 2 comprises the second stand 10, the second bay-lift 11, described the second bay-lift 11 arranges picking goods bucket 12, picking goods bucket 12 can move up and down along described the second stand 10 with the second bay-lift 11, when picking goods bucket 12 is positioned at the target goods yard, the import of picking goods bucket 12 is connected with the outlet of chute-type pallet 4, the entrance point of picking goods bucket 12 arranges the second manipulator 16, the entrance point of picking goods bucket 12 is setting position message processing module 17 also, this module positions the target goods yard that needs picking, and position information process module 17 is connected with master control set 15.
The width of described chute-type pallet 4, revolution load-transfer device 8, added goods bucket 9, picking goods bucket 12 is identical, and all the width with packing box 13 adapts.
As shown in Figure 4, be the structured flowchart of full-automatic material access system embodiment of the present invention,
Described goods identification module 70 comprises identity bar code scan unit 71, listings data storage element 72, information process unit 73, the goods unit 74 of transferring, wherein the mouth of identity bar code scan unit 71, listings data storage element 72 is connected with information process unit 73 input ends, and the mouth of information process unit 73 and the goods unit 74 of transferring is connected.
Described position information process module 17 comprises bar code scan unit, position 21, position data storage element 22, position information process unit 23, Locating driver unit 24, wherein the mouth of position bar code scan unit 21, position data storage element 22 is connected with position information process unit 23 input ends, and position information process unit 23 mouths are connected with Locating driver unit 24 input ends.
Described full-automatic material access system also comprises master control set 15, and the mouth of described master control set 15 is connected with the input end that listings data storage element 72 is connected with the position data storage element respectively.The input end of described master control set 15 is connected with junction service module 16.
The device 18 of making an inventory is set on described the first bay-lift 6, and the described device 18 of making an inventory comprises interconnective feeler lever 19 and feeler lever driver module 20, feeler lever driver module 20 also with 15 two-way connections of master control set.
When having material to carry out added storage, at first this material is put into packing box 13, and paste the identity bar code, place on the revolution load-transfer device 8; Simultaneously by short message communication module 16 with this batch materials inventory input master control set 15, master control set 15 will treat that the identity information of added material is stored in the listings data storage element 72, with its cached location information in position data storage element 22; After starting revolution load-transfer device 8, certain material moves to sorting equipment 7, the identity bar code of 71 pairs of these materials in identity bar code scan unit scans, and with listings data storage element 72 in the identity information that stores compare, as meet then by the goods unit 74 of transferring and enter added goods bucket 9, at this moment, added goods bucket 9 is positioned at position to be loaded, if do not meet, then continue revolution, until fill added goods bucket 9 or last part of the same kind of this batch, then carry out added, the position bar code of the 21 pairs of relative positions in bar code scan unit, position scans and compares with position data storage element 22, as meets then and put material into chute-type pallet 4 by the first manipulator 14, returns position to be loaded; As do not meet then by position information process unit 23 and determine to move up and down, and move by Locating driver unit 24 and to continue to seek correct goods yard.
When the needs picking, with the picking inventory by short message communication module 16 with this batch list of material to be got input master control set 15, the cached location information that master control set 15 will material be got is in position data storage element 22; The position bar code of the 21 pairs of relative positions in bar code scan unit, position scans and compares with position data storage element 22, as meet then and put material into picking goods bucket 16 by the second manipulator 16, until picking goods bucket 16 is filled or this batch last, then move to outlet, discharge material, as do not meet then by position information process unit 23 and determine to move up and down, and move by Locating driver unit 24 and to continue to seek correct goods yard.
When needs carry out goods checking, feeler lever driver module 20 receives the instruction that master control set 15 transmits, made an inventory in the goods yard successively, when certain goods yard, when feeler lever 19 heads touch material package box 13, feeler lever 19 auto-returneds, the device 18 of making an inventory can converse the current number of packages of depositing goods in this goods yard by the maximum extension elongation of feeler lever 19 before, one by one all goods yards are operated with the method, just can realize making an inventory to all goods yards.
Being preferred embodiment of the present invention only in sum, is not to limit practical range of the present invention, and all equivalences of doing according to the content of the application's claim change and modify, and all should be technology category of the present invention.
Claims (10)
1. full-automatic material access system, comprise shelf (1), it is characterized in that: before the described shelf (1), rear both sides arrange respectively automatic goods taking device (2) and automatic get-on carriage device (3), shelf (1) are provided with several from back to front downward-sloping chute-type pallets (4), the packing box of in-built goods (13) is stored on the chute-type pallet (4), each chute-type pallet (4) is provided with the position bar code, described automatic goods taking device (2) and automatic get-on carriage device (3) be setting position message processing module (17) all, and this module positions the target goods yard that needs arrangement of goods by the position bar code.
2. full-automatic material access system according to claim 1, it is characterized in that: described position information process module (17) comprises bar code scan unit, position (21), position data storage element (22), position information process unit (23), Locating driver unit (24), wherein the mouth of position bar code scan unit (21), position data storage element (22) is connected with position information process unit (23) input end, and position information process unit (23) mouth is connected with Locating driver unit (24) input end.
3. full-automatic material access system according to claim 1 and 2, it is characterized in that: described automatic get-on carriage device (3) comprises the first stand (5), the first bay-lift (6), sorting equipment (7), revolution load-transfer device (8), described the first bay-lift (6) arranges added goods bucket (9), added goods bucket (9) can move up and down along described the first stand (5) with the first bay-lift (6), sorting equipment (7) is arranged on the revolution load-transfer device (8), added goods bucket (9) is when being positioned at position to be loaded, the outlet of sorting equipment (7) is connected with the import of added goods bucket (9), when added goods bucket (9) is positioned at the target goods yard, the outlet of added goods bucket (9) is connected with the import of chute-type pallet (4), and the first manipulator (14) and position information process module (17) are arranged on the exit end of added goods bucket (9).
4. full-automatic material access system according to claim 3, it is characterized in that: described packing box (13) is provided with the identity bar code of identification goods identity, goods identification module (70) is set, by goods sorting is carried out in the identification of identity bar code in the sorting equipment (7).
5. full-automatic material access system according to claim 4, it is characterized in that: described goods identification module (70) comprises identity bar code scan unit (71), listings data storage element (72), information process unit (73), the goods unit (74) of transferring, wherein the mouth of identity bar code scan unit (71), listings data storage element (72) is connected with information process unit (73) input end, and the mouth of information process unit (73) and the goods unit (74) of transferring is connected.
6. according to claim 4 or 5 described full-automatic material access systems, it is characterized in that: also comprise master control set (15), the mouth of described master control set (15) is connected 22 with listings data storage element (72) with the position data storage element respectively) input end be connected.
7. full-automatic material access system according to claim 6, it is characterized in that: the input end of described master control set (15) is connected with junction service module (16).
8. full-automatic material access system according to claim 7, it is characterized in that: the upper device (18) of making an inventory that arranges of described the first bay-lift (6), the described device of making an inventory (18) comprises interconnective feeler lever (19) and feeler lever driver module (20), feeler lever driver module (20) also with two-way connection of master control set (15).
9. full-automatic material access system according to claim 1, it is characterized in that: described automatic goods taking device (2) comprises the second stand (10), the second bay-lift (11), described the second bay-lift (11) arranges picking goods bucket (12), picking goods bucket (12) can move up and down along described the second stand (10) with the second bay-lift (11), when picking goods bucket (12) is positioned at the target goods yard, the import of picking goods bucket (12) is connected with the outlet of chute-type pallet (4), the entrance point of picking goods bucket (12) arranges the second manipulator (16), the entrance point of picking goods bucket (12) is setting position message processing module (17) also, this module positions the target goods yard that needs picking, and position information process module (17) is connected with master control set (15).
10. full-automatic material access system according to claim 1, it is characterized in that: the width of described chute-type pallet (4), revolution load-transfer device (8), added goods bucket (9), picking goods bucket (12) is identical, and all the width with packing box (13) adapts.
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| CN201210497066.7A CN102963662B (en) | 2012-11-29 | 2012-11-29 | Full-automatic material storage and picking system |
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| CN201210497066.7A CN102963662B (en) | 2012-11-29 | 2012-11-29 | Full-automatic material storage and picking system |
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| CN102963662B CN102963662B (en) | 2015-04-29 |
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| CN105364450A (en) * | 2015-12-21 | 2016-03-02 | 东莞市浩曦阳电子有限公司 | Full-automatic part sorting and conveying system |
| CN105600263A (en) * | 2016-02-19 | 2016-05-25 | 苏州艾斯达克智能科技有限公司 | Electronic component access method and intelligent warehousing equipment |
| CN105668108A (en) * | 2016-03-17 | 2016-06-15 | 上海电器科学研究所（集团）有限公司 | Automatic sorting and conveying system |
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