CN102952476B - Filter adhesive film containing nanometer attapulgite - Google Patents
Filter adhesive film containing nanometer attapulgite Download PDFInfo
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- CN102952476B CN102952476B CN2012104164923A CN201210416492A CN102952476B CN 102952476 B CN102952476 B CN 102952476B CN 2012104164923 A CN2012104164923 A CN 2012104164923A CN 201210416492 A CN201210416492 A CN 201210416492A CN 102952476 B CN102952476 B CN 102952476B
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Abstract
The present invention discloses filter adhesive film containing nanometer attapulgite, which is prepared from the following raw materials: neoprene CR121, styrene, 2,4,6-tris(dimethylaminomethyl)phenol, polyvinyl alcohol, N-2-(aminoethyl)-3-aminopropyl trimethoxysilane, polyisobutylene, polytetrahydrofuran ether diol, nanomter attapulgite, modified tree ashes and the like. The filter adhesive film is good in heat resistance, high in shear strength and excellent in electrical insulation and aging resistance. The adhesive film after curing is smooth in surface, and good in toughness and anti-seismic effect. By the mixing of chlorosulfonated polyethylene rubber and neoprene, the anti-aging performance and toughness of the filter adhesive film are increased, and the nanometer attapulgite plays a very good role of filling and reinforcing.
Description
Technical field
The present invention relates to the purifier apparatus field, is exactly a kind of adhesive film for filter that contains nano-attapulgite.
Background technology
Engine has air, machine oil, three kinds of purifiers of fuel oil, generally is called " three filters ".They undertake respectively the filtration of engine aspirating system, oiling system and firing system medium.Purifier is by the filtering to detrimental impurity originally, engine can be worked under various operating modes, and can reach rated wear.Can not can cause the engine premature wear of motor vehicle with the harmful dust impurity of engine is carried out effective filtering when the underproof product of filtration efficiency uses, reduce work-ing life, the harm engine even leads to a disaster.Engine has air, machine oil, three kinds of purifiers of fuel oil, generally is called " three filters ".They undertake respectively the filtration of engine aspirating system, oiling system and firing system medium.Purifier is by the filtering to detrimental impurity originally, engine can be worked under various operating modes, and can reach rated wear.Can not can cause the engine premature wear of motor vehicle with the harmful dust impurity of engine is carried out effective filtering when the underproof product of filtration efficiency uses, reduce work-ing life, the harm engine even leads to a disaster.Cause that purifier is defective mainly contains two reasons: the one, for the manufacture of the poor quality of the main raw material(s) filter paper of purifier, aperture is excessive, became uneven, perhaps the broken number of filter paper is very few, folding is wide too small, can not play due filteration, perhaps the intensity of filter paper is too low, produce and break after the air effect of certain flow, filtering efficiency significantly reduces.The 2nd, the adhesion process in producing is not grasped, or the poor quality of tackiness agent own, thereby make between filter paper and end cap, can not keep sealed state that dust is flow through in gap.The selection of filter paper and complete processing, filter paper adhesion process are two crucial qualifying points in the purifier Production Flow Chart.Some producer, in order to reduce production costs, purchases more cheap underproof filter paper and tackiness agent, or the bonding time is short, brush coating is very few or inhomogeneous etc., all can cause filtration efficiency defective.
Especially for air filter, its tackiness agent that uses with epoxy resin as main raw material, the tackiness agent of the type is fluid binder, must fully stir before using, adopt again the methods such as pickling process, spraying method, spread coating, rolling method, transfer method to operate, therefore comparatively complicated on technique, be prone to adhesive distribution inhomogeneous and cause the phenomenon such as waste; And tackiness agent is very crisp, not shock-resistant after solidifying, and is easy to damage in following process, transportation and installation process, causes purifier short work-ing life.
In addition, develop rapidly along with rubber industry, rubber composite is widely used, in rubber and metal composite goods, the quality of tackiness agent is the key of composite product quality, along with increasing and the expansion of Application Areas of composite product kind, more and more harsher to the requirement of adhesive techniques.The technology such as traditional chlorinated rubber method, isocyanic ester method can not meet new requirement, need new tackiness agent to improve the quality of rubber composite product.
Traditional rubber cement can not meet new requirement, is badly in need of the better rubber adhesive of performance and improves the quality of purifier.
Summary of the invention
The object of the present invention is to provide a kind of adhesive film for filter that contains nano-attapulgite with higher consolidation strength and toughness.
Above-mentioned purpose realizes by following scheme:
a kind of adhesive film for filter that contains nano-attapulgite is characterized in that: it is that raw material by following weight parts makes: chloroprene rubber CR121 141-148, vinylbenzene 19-22, three 2.4.6-(dimethylamino methyl) phenol 1-2, polyvinyl alcohol 8-12, the N-2-(aminoethyl)-3-aminopropyl trimethoxysilane 2-3, polyisobutene 2-3, PTMG 2-3, chlorosulfonated polyethylene rubber 10-15, Xylo-Mucine 3-5, hexanodioic acid propanediol polyester 3-5, epoxy soybean oil 2-5, n-BMA 2-5, sulphur 1-2, zinc oxide 2-5, magnesium oxide 1-2, polyoxyethylenated alcohol sodium sulfate 1-2, stearic acid 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1-2, nano-attapulgite 5-10, carbon black N339 40-45, precipitated silica 30-35, antioxidant 1010 1-2, 3-aminopropyl trimethoxysilane 2-3, linking agent TAC 1-2, antioxidant NBC 1-2, antioxidant 4010NA 1-2, altax 3-4, Vulcanization accelerator TMTD 1-2, ferrocene 1-2, modification trees ashes 1-2,
The preparation method of described modification trees ashes is:
(1), be the dioxygen bubble of 15-20% after 2-3 hour with the trees ashes with concentration, then with deionized water wash to neutral, oven dry;
(2), add the nano-sized carbon that is equivalent to its weight 2-3%, 2.4.6-three (dimethylamino methyl) phenol of 1-2%, the a-cyanoacrylate of 2-3%, the linking agent TAC of 1-2%, the aluminium hydroxide of 3-5% in the trees ashes, after stirring 20-30 minute under 4500-4800 rev/min, ovendry power is broken into ultrafine powder and get final product.
Described a kind of adhesive film for filter that contains nano-attapulgite, it is characterized in that: the preparation method is: join by weight chloroprene rubber CR121 in vinylbenzene, be heated to 100-110 ℃, stir 10-15 minute, add by weight again 2.4.6-three (dimethylamino methyl) phenol, polyvinyl alcohol, N-2-(aminoethyl)-3-aminopropyl trimethoxysilane, polyisobutene, PTMG, stir reaction 1-2 hour; Add by weight again all the other raw materials, mixing to desired thickness, be trimmed to finally desired size and get final product.
Described a kind of adhesive film for filter that contains nano-attapulgite is characterized in that: described chlorosulfonated polyethylene rubber model is CSM2305.
Beneficial effect of the present invention is: heat resistance of the present invention is good, have good electrical insulating property and ageing resistance when shearing resistance is high, and this adhesive film solidifies that rear surface is smooth, good toughness, anti seismic efficiency are good, chlorosulfonated polyethylene rubber and chloroprene rubber mixing, increased anti-ageing performance of the present invention and toughness, nano-attapulgite has played good filler reinforcement effect.
Embodiment
a kind of adhesive film for filter that contains nano-attapulgite, it is that raw material by following weight parts (kg) makes: chloroprene rubber CR121 147, vinylbenzene 21, three 2.4.6-(dimethylamino methyl) phenol 2, polyvinyl alcohol 12, the N-2-(aminoethyl)-3-aminopropyl trimethoxysilane 3, polyisobutene 3, PTMG 2, chlorosulfonated polyethylene rubber CSM2305 15, Xylo-Mucine 5, hexanodioic acid propanediol polyester 3, epoxy soybean oil 2, n-BMA 3, sulphur 1, zinc oxide 2, magnesium oxide 2, polyoxyethylenated alcohol sodium sulfate 1, stearic acid 1, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1, nano-attapulgite 10, carbon black N339 40, precipitated silica 30, antioxidant 1010 1, 3-aminopropyl trimethoxysilane 2, linking agent TAC 2, antioxidant NBC 2, antioxidant 4010NA 1, altax 3, Vulcanization accelerator TMTD 2, ferrocene 1, modification trees ashes 1,
The preparation method of described modification trees ashes is:
(1), be 18% dioxygen bubble after 3 hours with the trees ashes with concentration, then with deionized water wash to neutral, oven dry;
(2), add the nano-sized carbon that is equivalent to its weight 3%, 2% 2.4.6-three (dimethylamino methyl) phenol, 3% a-cyanoacrylate, 1% linking agent TAC, 3% aluminium hydroxide in the trees ashes, after stirring 30 minutes under 4800 rev/mins, ovendry power is broken into ultrafine powder and get final product.
Described a kind of adhesive film for filter that contains nano-attapulgite, the preparation method is: join by weight chloroprene rubber CR121 in vinylbenzene, be heated to 100 ℃, stirred 15 minutes, add by weight again 2.4.6-three (dimethylamino methyl) phenol, polyvinyl alcohol, N-2-(aminoethyl)-3-aminopropyl trimethoxysilane, polyisobutene, PTMG, stir, reacted 2 hours; Add by weight again all the other raw materials, mixing to desired thickness, be trimmed to finally desired size and get final product.
The adhesive film for filter that the present invention contains nano-attapulgite has higher shearing resistance and toughness, after using, the normal temperature shearing resistance can reach 271 kilograms every square centimeter of 258-, the shearing resistance of 150 ℃ can reach every square centimeter of 110-120 kilogram, and uneven pulling intensity can reach every square centimeter of 50-52 kilogram.
During use, film of the present invention is stained with filter paper of filter and end cap,, then in the sulfuration of heating, can greatly improves the bond strength of its toughness and end cap and filter paper, durable in use.Keep sealed state, dust can not occur flow through in gap.
Claims (2)
1. adhesive film for filter that contains nano-attapulgite is characterized in that: it is that raw material by following weight parts makes:
chloroprene rubber CR121 141-148, vinylbenzene 19-22, 2, 4, 6-three (dimethylamino methyl) phenol 1-2, polyvinyl alcohol 8-12, the N-2-(aminoethyl)-3-aminopropyl trimethoxysilane 2-3, polyisobutene 2-3, PTMG 2-3, chlorosulfonated polyethylene rubber 10-15, Xylo-Mucine 3-5, hexanodioic acid propanediol polyester 3-5, epoxy soybean oil 2-5, n-BMA 2-5, sulphur 1-2, zinc oxide 2-5, magnesium oxide 1-2, polyoxyethylenated alcohol sodium sulfate 1-2, stearic acid 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1-2, nano-attapulgite 5-10, carbon black N339 40-45, precipitated silica 30-35, antioxidant 1010 1-2, 3-aminopropyl trimethoxysilane 2-3, linking agent TAC 1-2, antioxidant NBC 1-2, antioxidant 4010NA 1-2, altax 3-4, Vulcanization accelerator TMTD 1-2, ferrocene 1-2, modification trees ashes 1-2,
The preparation method of described modification trees ashes is:
(1), be the dioxygen bubble of 15-20% after 2-3 hour with the trees ashes with concentration, then with deionized water wash to neutral, oven dry;
(2), add 2 of the nano-sized carbon that is equivalent to its weight 2-3%, 1-2% in the trees ashes, 4, the α-cyanoacrylate of 6-three (dimethylamino methyl) phenol, 2-3%, the linking agent TAC of 1-2%, the aluminium hydroxide of 3-5%, after stirring 20-30 minute under 4500-4800 rev/min, ovendry power is broken into ultrafine powder and get final product;
The described adhesive film for filter preparation method who contains nano-attapulgite is: join by weight chloroprene rubber CR121 in vinylbenzene, be heated to 100-110 ℃, stir 10-15 minute, add by weight 2 again, 4,6-three (dimethylamino methyl) phenol, polyvinyl alcohol, N-2-(aminoethyl)-3-aminopropyl trimethoxysilane, polyisobutene, PTMG, stir reaction 1-2 hour; Add by weight again all the other raw materials, mixing to desired thickness, be trimmed to finally desired size and get final product.
2. a kind of adhesive film for filter that contains nano-attapulgite according to claim 1, it is characterized in that: described chlorosulfonated polyethylene rubber model is CSM2305.
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Owner name: ANHUI PHOENIX INTERNATIONAL CO., LTD. Free format text: FORMER NAME: BENGBU FENGHUANG FILTERS CO., LTD. |
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Address after: 233000 Mount Huangshan Road, Bengbu high tech Zone, Anhui, No. 8028 Patentee after: ANHUI PHOENIX FILTER CO., LTD. Address before: 233000 Mount Huangshan Road, Bengbu high tech Zone, Anhui, No. 8028 Patentee before: Bengbu Fenghuang Filters Co., Ltd. |