CN102951878A - Lightweight concrete exterior wall insulation building block and production method thereof - Google Patents

Lightweight concrete exterior wall insulation building block and production method thereof Download PDF

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Publication number
CN102951878A
CN102951878A CN2012104497527A CN201210449752A CN102951878A CN 102951878 A CN102951878 A CN 102951878A CN 2012104497527 A CN2012104497527 A CN 2012104497527A CN 201210449752 A CN201210449752 A CN 201210449752A CN 102951878 A CN102951878 A CN 102951878A
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building block
heat
slurry
exterior wall
production method
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CN2012104497527A
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郑小东
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Abstract

The invention discloses a lightweight concrete exterior wall insulation building block and a production method thereof. The lightweight concrete exterior wall insulation building block is prepared by mixing the following raw material components in proportion by weight: 20-50 of cement, 20-40 of fly ash, 8-20 of fine sand, 1-8 of calcareous material, 5-16 of plant filler, 0.2-0.5 of adjuvant, 8-15 of water and 0.3-0.7 of foaming agent. The production method of the lightweight concrete exterior wall insulation building block comprises the following steps of: forming raw material slurry by uniformly mixing production raw materials in mixing proportion; adding the water to the foaming agent, and generating uniform and stable bubbles by using a foaming device; mixing the bubbles with the raw material slurry so as to prepare bubble concrete slurry; and casting the bubble concrete slurry into a mold and curing. According to the lightweight concrete exterior wall insulation building block and the production method of the lightweight concrete exterior wall insulation building block, the plant filler, such as sawdust or crop straw powder, is mixed, so that the weight is reduced, the flexibility is improved, and the improvement on the strength of a finished product and the cracking prevention are favored; and the bubbles are enabled to be uniformly distributed in the raw material slurry by adding the foaming agent, so that not only is the weight of the building block reduced, but also the heat preservation and heat insulation effects are improved.

Description

A kind of light weight concrete heat-insulating building block for outer wall and production method
 
Technical field
The present invention relates to material of construction, particularly a kind of building construction heat-insulating building block for outer wall and production method thereof.
Background technology
At present, China has building construction outer wall body material now, mainly contain clay solid brick, structural clay tile, perforated brick, shale brick, concrete segment, burn-free cement brick etc., above outer wall body material ubiquity thermal conductivity is high, heat-proof quality is poor, can not satisfy country to the requirement of Building Energy Saving, use above material also to need to do the thermal insulation separation thermosphere at exterior surface of wall or internal surface and could satisfy the related specifications requirement, and still have the defectives such as heat insulating effect is bad, weight is large.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of insulation, heat insulation, sound insulation are provided, lightweight, the measured heat-insulating building block for outer wall of matter provides the production method of heat-insulating building block for outer wall simultaneously.
For achieving the above object, technical scheme of the present invention is: heat-insulating building block for outer wall is formed by following composition and weight ratio mixed preparing: cement 20-50, flyash 20-40, fine sand 8-20, calcareous material 1-8, plant-filled material 5-16, auxiliary agent 0.2-0.5, water 8-15, whipping agent 0.3-0.7.
Described plant-filled material is that in agricultural crop straw, sawdust, the rice husk one or more are mixed by the arbitrary proportion beyond zero, pulverizes the particle or the powder that form.
The particle diameter of described plant-filled material is 0.1-1.5mm.
Described calcareous material is that in gypsum, grey calcium, the lime powder one or more are mixed by the arbitrary proportion beyond zero.
Described auxiliary agent is that in hardening accelerator, accelerating chemicals, the water reducer one or more are mixed by the arbitrary proportion beyond zero.
The production method of heat-insulating building block for outer wall of the present invention is as follows:
1, the cement in the raw materials for production, flyash, fine sand, calcareous material, auxiliary agent, water are pressed the even mix of proportioning;
2, add the plant-filled material by proportioning, evenly mix becomes the raw material slurry;
3, whipping agent is added 30-100 times of water after, produce even, stable bubble with foam device;
4, bubble is mixed with the raw material slurry, make the foamed concrete slurry;
5, the foamed concrete slurry is poured into the mold by building pump;
6, quietly stop maintenance after 2-4 days, demoulding pile;
7, natural curing is 20-30 days.
The ratio of foam is that lather volume is the 0.4-0.7 cubic meter in one cube of slurry in the described foamed concrete slurry.
The present invention cooperates by plurality of raw materials, admixture vegetalitas stopping composition (such as sawdust or agricultural crop straw powder etc.), vegetalitas stopping composition lighter weight, not only alleviate building block weight but also increased the snappiness of building block, reduce the fragility of building block, what is more important absorbs moisture content in the early stage, and the later stage of condensing provides moisture content, is conducive to improve the intensity of finished product and prevents cracking; Add simultaneously whipping agent, bubble is evenly distributed in the raw material slurry, bubble is independent, do not connect, and formed the gas chamber of bubble diameter 0.3-1 millimeter, both alleviated building block weight, improved again heat insulating effect.
The present invention compared with prior art has the following advantages:
1, good effect of heat insulation exempts to do other external-wall heat-insulation material.Be lower than 0.17W/mK with the made building block thermal conductivity of the present invention through the experiment detection, insulation capacity is excellent, and its heat insulating effect is 3-5 times of stack pile structural clay tile, the house that uses insulation blocks to build, its comfortableness improves greatly, the summer without extremely hot, winter without cold.And the insulating layer of external wall construction that can save expensive numerous Xu reaches insulation and goes along with sb. to guard him two-in-one.
2, soundproof effect is good, because its special structure and the mortar when building by laying bricks or stones completely spread the propagation of blocking-up sound wave, soundproof effect is very outstanding, can external noise is effectively isolated, keep the privacy of separate space.
3, heat-insulating building block for outer wall body of wall unit square rice is lightweight, and it is than the lightweight 40%-60% of other materials for wall unit square rice.The weight of materials for wall descends, and can impel again the weight of skeleton construction to descend, and the gross weight of buildings is lower like this, is conducive to reduce construction cost and prevents earthquake disaster.
4, save the consumption of manpower, the on-the-spot sand-cement slurry of minimizing.Because the quality with the made heat-insulating building block for outer wall of the present invention is light, the building block geometrical dimension of producing is large, be the 3-15 of common outer wall body material geometrical dimension doubly, can greatly save manpower, reduce the expense of manually building by laying bricks or stones, the sand-cement slurry of using simultaneously also greatly reduces, and provides possibility for shortening the completion time of project.
5, be conducive to the anti-leakage of outer wall impermeable.Heat-insulating building block for outer wall is put in the water, and is not heavy.The not water absorption character of its excellence is conducive to prevent the appearance of common fault of building (exterior wall leakage etc.).
6, the made block surfaces of the present invention flat and not only, can exempt to plaster, after jointing is finished directly batch putty, coat, also can plaster, paste facing tile.
7, Hydroelectric Project Construction body of wall fluting, body of wall are hung weight.Hollow brick wall Hydroelectric Project Construction body of wall fluting, body of wall extension weight all need special processing, and very trouble all can easily realize and adopt heat-insulating building block for outer wall to need not other processing.
8, the flyash of heat-insulating building block for outer wall admixture and plant-filled material, utilization of waste material, energy-conserving and environment-protective.Can greatly reduce industrial residue to the pollution of environment on the one hand, reduce again the pollution of burning tangerine pole pair air, increase simultaneously local common people's income.
Embodiment
Embodiment 1:
Heat-insulating building block for outer wall of the present invention is pressed proportioning even mix in stirrer with following raw materials for production: 50 kilograms of cement, 36 kilograms in flyash, 14 kilograms of fine sands, 0.7 kilogram in gypsum, 3 kilograms of lime powders, 0.2 kilogram of hardening accelerator, 15 kilograms in water; Add 8 kilograms in plant-filled material by proportioning, evenly mix becomes the raw material slurry in stirrer.Described plant-filled material is particle or the powder that crops stalk crushing forms, and particle diameter is 1mm, and described plant-filled material also can be the other plant except agricultural crop straw.
Behind 40 times of water of 0.5 kilogram of adding of whipping agent, produce even, stable bubble with foam device, the foam device of the present embodiment is commercially available high-pressure air type foam device, described whipping agent is the animals and plants composite foamable agent of commercially available foamed concrete special use.
The raw material slurry is mixed with the bubble that produces 0.1 cubic metre, make 0.2 cubic metre foamed concrete slurry.
The foamed concrete slurry is poured into the mold by building pump, and the described pump of building is commercially available mortar peristaltic pump.Quietly stop maintenance after 3 days, demoulding pile; Natural curing got final product in 25 days again.
Embodiment 2:
Following raw materials for production are pressed proportioning even mix in stirrer: 40 kilograms of cement, 35 kilograms in flyash, 10 kilograms of fine sands, 0.6 kilogram in gypsum, 2 kilograms of grey calcium, 0.3 kilogram of water reducer, 13 kilograms in water; Add 7 kilograms in plant-filled material by proportioning, evenly mix becomes the raw material slurry in stirrer.Described plant-filled material is that rice husk is pulverized particle or the powder that forms, and particle diameter is 1.5mm.
Behind 35 times of water of 0.6 kilogram of adding of whipping agent, produce even, stable bubble with foam device, the foam device of the present embodiment is commercially available high-pressure air type foam device, described whipping agent is the animals and plants composite foamable agent of commercially available foamed concrete special use.
The raw material slurry is mixed with the bubble that produces 0.13 cubic metre, make 0.2 cubic metre foamed concrete slurry.
The foamed concrete slurry is poured into the mold by building pump, and the described pump of building is commercially available mortar peristaltic pump.Quietly stop maintenance after 2 days, demoulding pile; Natural curing got final product in 28 days again.

Claims (7)

1. a light weight concrete heat-insulating building block for outer wall is characterized in that: formed by following composition and weight ratio mixed preparing: cement 20-50, flyash 20-40, fine sand 8-20, calcareous material 1-8, plant-filled material 5-16, auxiliary agent 0.2-0.5, water 8-15, whipping agent 0.3-0.7.
2. a kind of heat-insulating building block for outer wall according to claim 1 is characterized in that: described plant-filled material is that in agricultural crop straw, sawdust, the rice husk one or more are mixed by the arbitrary proportion beyond zero, pulverizes the particle or the powder that form.
3. a kind of heat-insulating building block for outer wall according to claim 2, it is characterized in that: the particle diameter of described plant-filled material is 0.1-1.5mm.
4. a kind of heat-insulating building block for outer wall according to claim 1 is characterized in that: described calcareous material is that in gypsum, grey calcium, the lime powder one or more are mixed by the arbitrary proportion beyond zero.
5. a kind of heat-insulating building block for outer wall according to claim 1 is characterized in that: described auxiliary agent is that in hardening accelerator, accelerating chemicals, the water reducer one or more are mixed by the arbitrary proportion beyond zero.
6. the production method of a kind of heat-insulating building block for outer wall claimed in claim 1 is characterized in that: follow these steps to carry out
(1) cement in the raw materials for production, flyash, fine sand, calcareous material, auxiliary agent, water are pressed the even mix of proportioning;
(2) add the plant-filled material by proportioning, evenly mix becomes the raw material slurry;
(3) whipping agent is added 30-100 times of water after, produce even, stable bubble with foam device;
(4) bubble is mixed with the raw material slurry, make the foamed concrete slurry;
(5) the foamed concrete slurry is poured into the mold;
(6) quietly stop maintenance after 2-4 days, demoulding pile;
(7) natural curing is 20-30 days.
7. the production method of a kind of heat-insulating building block for outer wall according to claim 6, it is characterized in that: the ratio of foam is that lather volume is the 0.4-0.7 cubic meter in one cube of slurry in the described foamed concrete slurry.
CN2012104497527A 2012-11-12 2012-11-12 Lightweight concrete exterior wall insulation building block and production method thereof Pending CN102951878A (en)

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Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103253984A (en) * 2013-04-11 2013-08-21 池州市新蕾绿色建材有限公司 Boron mud/loess ceramsite concrete hollow insulation block and preparation method thereof
CN103496931A (en) * 2013-09-16 2014-01-08 上海富晶投资管理有限公司 Novel environment-friendly straw walling material and production method thereof
CN103936341A (en) * 2013-12-19 2014-07-23 柳州正菱集团有限公司 Energy saving concrete used for construction
CN104086125A (en) * 2014-06-20 2014-10-08 林学芹 Building board and preparation method thereof
CN104355587A (en) * 2014-10-13 2015-02-18 合肥庭索环保材料有限公司 Light thermal-insulation building block and production method thereof
CN104446212A (en) * 2014-12-09 2015-03-25 晏兴洪 Production method of sintered-filled self-insulation building block or wallboard
CN104478315A (en) * 2014-11-24 2015-04-01 柳州立洁科技有限公司 Special heat insulation building block for shear wall
CN104860709A (en) * 2015-05-11 2015-08-26 淮阴工学院 Method for using waste material to prepare heat insulating wall
CN104986990A (en) * 2015-06-17 2015-10-21 江苏龙海建工集团有限公司 Composite for buildings and manufacturing method thereof
CN105064602A (en) * 2015-09-11 2015-11-18 吴耀荣 Improved sandwiched color-steel plate and manufacture and construction method thereof
CN105672556A (en) * 2016-02-29 2016-06-15 柳州市够旺贸易有限公司 Manufacture method for light-weight soundproof brick
CN105735551A (en) * 2016-02-29 2016-07-06 柳州市够旺贸易有限公司 Manufacturing method for light sound insulation brick
CN105924113A (en) * 2016-04-18 2016-09-07 盐城工学院 Self-heat insulation aerated concrete building block and mortar for construction of building blocks
CN105967739A (en) * 2016-05-18 2016-09-28 中国科学院青海盐湖研究所 Magnesium foamed building block and preparation technique thereof
CN106186879A (en) * 2016-07-18 2016-12-07 柳州弘蓝科技有限公司 A kind of light-weight building insulation blocks
CN106187012A (en) * 2016-07-25 2016-12-07 广西云吉环保科技有限公司 A kind of corn straw non-bearing heat-preserving material
CN106187302A (en) * 2016-07-18 2016-12-07 柳州弘蓝科技有限公司 A kind of preparation method of water-proofing anticracking insulation blocks
CN106220228A (en) * 2016-07-25 2016-12-14 广西云吉环保科技有限公司 It is a kind of that to use corn straw be the method that non-bearing heat-preserving material prepared by raw material
CN106242388A (en) * 2016-07-18 2016-12-21 柳州弘蓝科技有限公司 A kind of preparation method of light heat insulation blocks
CN106630795A (en) * 2016-12-16 2017-05-10 施冬美 Processing method of light-weight environment-friendly concrete
CN106986663A (en) * 2017-04-25 2017-07-28 山西大学 A kind of preparation method of foam concrete block
CN107082597A (en) * 2017-06-20 2017-08-22 肥西县碧涛建材有限公司 A kind of agricultural crop straw energy-saving brick and preparation method
CN107540327A (en) * 2017-09-29 2018-01-05 镇江泽枫霖建筑材料有限公司 A kind of early-strength cement concrete
CN110498650A (en) * 2019-07-15 2019-11-26 何志恒 A kind of heat preservation, cracking resistance, waterproof light building material
CN111188453A (en) * 2020-02-25 2020-05-22 陈龙 Preparation method of building block
CN111943615A (en) * 2020-07-31 2020-11-17 淮阴工学院 Heat-insulating wall material and preparation method thereof
CN113563105A (en) * 2021-08-09 2021-10-29 中国十七冶集团有限公司 Production method of cotton straw foamed concrete hollow building block

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CN1443727A (en) * 2003-02-27 2003-09-24 穆桢子 High-strength light concrete and its production method

Patent Citations (1)

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CN1443727A (en) * 2003-02-27 2003-09-24 穆桢子 High-strength light concrete and its production method

Cited By (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103253984A (en) * 2013-04-11 2013-08-21 池州市新蕾绿色建材有限公司 Boron mud/loess ceramsite concrete hollow insulation block and preparation method thereof
CN103496931A (en) * 2013-09-16 2014-01-08 上海富晶投资管理有限公司 Novel environment-friendly straw walling material and production method thereof
CN103936341A (en) * 2013-12-19 2014-07-23 柳州正菱集团有限公司 Energy saving concrete used for construction
CN103936341B (en) * 2013-12-19 2017-05-10 柳州正菱集团有限公司 Energy saving concrete used for construction
CN104086125A (en) * 2014-06-20 2014-10-08 林学芹 Building board and preparation method thereof
CN104086125B (en) * 2014-06-20 2016-06-29 金峰 A kind of building board and preparation method thereof
CN104355587A (en) * 2014-10-13 2015-02-18 合肥庭索环保材料有限公司 Light thermal-insulation building block and production method thereof
CN104478315A (en) * 2014-11-24 2015-04-01 柳州立洁科技有限公司 Special heat insulation building block for shear wall
CN104478315B (en) * 2014-11-24 2016-08-24 柳州立洁科技有限公司 A kind of shear wall special-purpose thermal insulation building block
CN104446212B (en) * 2014-12-09 2016-08-24 晏兴洪 Sintering fills heat insulation building block or the manufacture method of wallboard
CN104446212A (en) * 2014-12-09 2015-03-25 晏兴洪 Production method of sintered-filled self-insulation building block or wallboard
CN104860709A (en) * 2015-05-11 2015-08-26 淮阴工学院 Method for using waste material to prepare heat insulating wall
CN104986990A (en) * 2015-06-17 2015-10-21 江苏龙海建工集团有限公司 Composite for buildings and manufacturing method thereof
CN105064602A (en) * 2015-09-11 2015-11-18 吴耀荣 Improved sandwiched color-steel plate and manufacture and construction method thereof
CN105735551A (en) * 2016-02-29 2016-07-06 柳州市够旺贸易有限公司 Manufacturing method for light sound insulation brick
CN105672556A (en) * 2016-02-29 2016-06-15 柳州市够旺贸易有限公司 Manufacture method for light-weight soundproof brick
CN105924113A (en) * 2016-04-18 2016-09-07 盐城工学院 Self-heat insulation aerated concrete building block and mortar for construction of building blocks
CN105967739A (en) * 2016-05-18 2016-09-28 中国科学院青海盐湖研究所 Magnesium foamed building block and preparation technique thereof
CN106187302A (en) * 2016-07-18 2016-12-07 柳州弘蓝科技有限公司 A kind of preparation method of water-proofing anticracking insulation blocks
CN106242388A (en) * 2016-07-18 2016-12-21 柳州弘蓝科技有限公司 A kind of preparation method of light heat insulation blocks
CN106186879A (en) * 2016-07-18 2016-12-07 柳州弘蓝科技有限公司 A kind of light-weight building insulation blocks
CN106187012A (en) * 2016-07-25 2016-12-07 广西云吉环保科技有限公司 A kind of corn straw non-bearing heat-preserving material
CN106220228A (en) * 2016-07-25 2016-12-14 广西云吉环保科技有限公司 It is a kind of that to use corn straw be the method that non-bearing heat-preserving material prepared by raw material
CN106630795A (en) * 2016-12-16 2017-05-10 施冬美 Processing method of light-weight environment-friendly concrete
CN106986663A (en) * 2017-04-25 2017-07-28 山西大学 A kind of preparation method of foam concrete block
CN106986663B (en) * 2017-04-25 2020-02-11 山西大学 Preparation method of foamed concrete building block
CN107082597A (en) * 2017-06-20 2017-08-22 肥西县碧涛建材有限公司 A kind of agricultural crop straw energy-saving brick and preparation method
CN107540327A (en) * 2017-09-29 2018-01-05 镇江泽枫霖建筑材料有限公司 A kind of early-strength cement concrete
CN110498650A (en) * 2019-07-15 2019-11-26 何志恒 A kind of heat preservation, cracking resistance, waterproof light building material
CN111188453A (en) * 2020-02-25 2020-05-22 陈龙 Preparation method of building block
CN111943615A (en) * 2020-07-31 2020-11-17 淮阴工学院 Heat-insulating wall material and preparation method thereof
CN113563105A (en) * 2021-08-09 2021-10-29 中国十七冶集团有限公司 Production method of cotton straw foamed concrete hollow building block

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Application publication date: 20130306