CN105064602A - Improved sandwiched color-steel plate and manufacture and construction method thereof - Google Patents
Improved sandwiched color-steel plate and manufacture and construction method thereof Download PDFInfo
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- CN105064602A CN105064602A CN201510579107.0A CN201510579107A CN105064602A CN 105064602 A CN105064602 A CN 105064602A CN 201510579107 A CN201510579107 A CN 201510579107A CN 105064602 A CN105064602 A CN 105064602A
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Abstract
The application relates to the field of building materials and particularly relates to an improved sandwiched color-steel plate and a manufacture and construction method thereof. The color-steel plate comprises panels and a core plate, wherein the color-steel plate is in a shape of a rectangular plate; the internal core plate is provided with round holes along the length direction; the two sides of the core plate are provided with the panels; one side edge of the core plate is provided with a bulge, and the other side of the core plate is provided with a groove; the core plate is made of foam concrete materials, and plant stems are sandwiched in the concrete. The color-steel plate can be used as an inner/outer wall body or a top plate of a building; in installation, an adhesive is added in the groove, and after installation, the wall body is flat; the color-steel plate can be nailed and drilled, is moisture-proof and waterproof, and is sound-proof and heat-insulating.
Description
Technical field
The application relates to building material field, particularly relates to a kind of improvement color steel sandwich plate and manufacture thereof and construction method.
Background technology
Now, color steel sandwich plate with quick and easy for installation, saving of work and time, cost-saving, and the features such as good looking appearance good heat insulating are by building trade extensive use, but As time goes on, multinomial fatal defects also urgently improves; At present, commercially available color steel sandwich plate can divide three classes substantially: 1. expandability polyethylene color steel sandwich plate, and such shortcoming is inflammable, once catch fire, stretches and is exceedingly fast, easily lead to fire, and such timber intensity is too low; 2. rock wool sandwiching color steel, shortcoming is the easy moisture absorption, not water-fast, intensity is low, once make moist, soaked, sheet material waste product, and rock wool is very large to operating personnel's body harm in production, use, can cause allergic symptom to skin contact, dust sucks in lung can cause tuberculosis even lung cancer, and country progressively limits use; 3. polyurethane foam sandwiched plate, its cost is higher, has certain pollution when producing to environment.
Summary of the invention
In order to solve the problem, the invention provides a kind of improvement color steel sandwich plate and manufacture thereof and construction method.This sandwiched plate adopts environment-friendly light to exempt from foamable cement, and through techniques such as catalysis, foaming, stirrings, mix rear injection mould, after solidifying, gluing color steel forms again.For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of improvement color steel sandwich plate, comprises panel and central layer, it is characterized in that, the rectangular tabular of described color steel, central layer is foam concrete, and central layer is provided with circular hole along its length, central layer two sides is provided with panel, and a side of central layer is provided with projection, and opposite side is provided with groove.
Further, described panel appearance is provided with coating, and panel and central layer are provided with adhesive layer, and panel both sides are to infolding 90 °.
Further, described central layer one or both sides are provided with enhancement Layer, described enhancement Layer is fiberglass gridding cloth or other alternative grid cloths, and the plant stem processed containing cut short or pulverizing etc. in central layer, plant stem comprises stalk, bamboo chip or branch bar.
Preferably, described Circularhole diameter is the 1/3-2/3 of core thickness, and arrange several according to central layer width, between two circular holes, interval is generally 20-40mm, and the upper and lower both sides of circular hole are from panel 10-20mm.
Preferably, described projection and described groove are positioned at described central layer arranged on left and right sides limit and size coupling.
The invention also discloses the manufacture method of above-mentioned improvement color steel sandwich plate, it is characterized in that following technology and step:
1) make mould, central layer mould comprises punch, the die on termination and the left and right both sides being positioned at both mold ends, and described termination is provided with circular hole, and steel pipe is arranged in the circular hole of termination, two ends, and can extract out from one end, and mold cavity is the shape of central layer.
2) panel makes: color steel selected by panel, panel both sides to infolding 90 °, flanging width 10-20mm, panel length 3-4 rice or according to central layer length setting.
3) central layer casting, in die cavity bottom surface, fiberglass gridding cloth is set, in die cavity, add foam concrete mortar or mix the foam concrete mortar of a certain proportion of pulverizing plant stem or in concrete mortar, bury the plant stem cut short underground, foam concrete mortar filled it up with by mould, floating, or layer of glass grid cloth is set above again, after initial set, extracts steel pipe out, solidify rear dismounting mould.
4) central layer double spread after solidification, by two blocks of panel inner face gluings, two pieces of panels are pasted on central layer two sides respectively, and compress, multilayer parallel stacks preservation, generally solidifies and can use for 24 hours.
Further, described central layer formula is:
1) A formula: components by weight percent: cement 10-30%, particle 70-90%, blowing agent 1-2%, additive 0.5-1%;
2) B formula: another sandwich panel volume 5-10% pulverizes plant stem on the basis of A formula;
3) C formula: on the basis of B formula, another sandwich panel volume 5-10% cuts short rear plant stem.
Further, described cement is No. 425, portland cement or No. 325.
Further, described particle is one or its any combination of flyash, slag micropowder, river sand, stone flour, artificial microballon or blast furnace slag.
Further, described blowing agent is WE-30 composite foamable agent; Described additive comprises mortar stabilizing agent or/and accelerator for cement slurry is or/and water repellent agent.
The invention also discloses the construction method of above-mentioned improvement color steel sandwich plate, comprise following technology and step:
1) needing the space upper/lower terminal installing this color steel to arrange fixture, fixture is that channel-section steel, angle steel or batten etc. are used for fixing color steel.
2) in color steel groove, coat adhesive, the projection of rear one piece of color steel aims at the groove of last piece, and advance in upper and lower channel-section steel successively, the gap push-tight of the two pieces of color steels in front and back is closely knit.
3) whether, to indoor or temporary building, color steel groove does not need to add adhesive, assembly and disassembly more convenient and quicker, determine according to construction requirement for adding glue or add glue kind that is how many or glue.
Preferably, described fixture selects channel-section steel, angle steel or batten etc. to be used for fixing color steel two ends, and described adhesive is silicone adhesive, polyurethane sealant, also can select other thickness paste glue or autogamy building lotion adhesive.
Beneficial effect
The present invention has following technique effect after adopting above technical scheme: 1. adopt foamed concrete central layer, do not burn, radiationless, and protection against the tide, sound insulation, insulation levels are high; 2. sandwiched plate dual-side is respectively provided with symmetrical concaveconvex structure, and size is mated, convenient installation, neat appearance; 3. be provided with through hole in its sandwich, can as water, electric line passage; 4. be mingled with straw or the particle such as bamboo chip, branch bar in central layer, panel weight can be alleviated and gain in strength, also improve stalk using value, solve agricultural product castoff outlet; 5. this color steel as the inside and outside body of wall of building or top board, can be followed closely and can bore, can also carry the equipment of constant weight, as the inside and outside machine of air-conditioning etc.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention, and a visible side has bulge-structure;
Fig. 2 is the A-A cross-sectional view of Fig. 1, the concave, convex supporting structure of the visible circular hole of central layer inside, the distribution of cane and enhancement Layer and dual-side;
Fig. 3 is central layer mould structure schematic diagram of the present invention.
Wherein, 1-panel, 2-is protruding, 3-circular hole, 4-central layer, 5-groove, 6-enhancement Layer, 7-cane, 8-termination, 9-punch, 10-die, 11-steel pipe.
Detailed description of the invention
For making the object of the application and technical scheme clearly, be clearly and completely described below in conjunction with the technical scheme of accompanying drawing to the application.Described embodiment is a part of embodiment of the application; instead of whole embodiments; based on the embodiment of described the application, the every other embodiment that those of ordinary skill in the art obtain under without the need to the prerequisite of creative work, all belongs to the scope of the application's protection.
Embodiment 1: with reference to accompanying drawing 1-3, a kind of improvement color steel sandwich plate, comprise panel 1 and central layer 4, the rectangular tabular of described color steel, central layer 4 is foam concrete, and central layer 4 is provided with circular hole 3 along its length, circular hole 3 diameter is the 1/3-2/3 of central layer 4 thickness, arrange several according to central layer 4 width, between two circular holes 3, interval is generally 20-40mm, and the upper and lower both sides of circular hole are from panel 10-20mm; Central layer 4 two sides is provided with panel 1, panel 1 appearance be provided with blueness white or random colour painting layer, with play protection and beauty function, panel 1 bottom and central layer 4 are provided with adhesive layer, panel 1 both sides to infolding 90 ° of limits, flanging width 10-20mm; One side of central layer 4 is provided with protruding 2, and opposite side is provided with groove 5, and described projection 2 and described groove 5 are positioned at central layer 4 arranged on left and right sides limit and size coupling; Enhancement Layer 6 is provided with at central layer 4 one or both sides, enhancement Layer 6 is fiberglass gridding cloth or other alternative grid cloths, the plant stem 7 pulverized or cut short is mixed with in central layer 4, cane 7 is straw or the plant waste material such as bamboo chip or branch bar, is added to core and can gains in strength and weight reduction.
The present embodiment also discloses a kind of manufacture method improveing color steel sandwich plate, it is characterized in that following technology and step:
1) mould is made, central layer 4 mould comprises punch 9, the die 10 on the termination 8 and left and right both sides being positioned at both mold ends, and described termination 8 is provided with circular hole, and steel pipe 11 is arranged in the circular hole of termination, two ends 8, and can extract out from one end, mold cavity is the shape of central layer 4.
2) panel 1 makes: color steel selected by panel 1, and panel 1 both sides are to infolding 90 °, and flanging width 10-20mm, panel 1 length is generally 3-4 rice or sets as required.
3) central layer 4 is cast, in die cavity bottom surface, enhancement Layer 6 i.e. fiberglass gridding cloth is set, in die cavity, add foam concrete mortar or be mixed with the foam concrete mortar of pulverizing cane 7 or bury the plant stem 7 cut short underground in the foam concrete mortar being mixed with pulverizing cane 7, fill it up with foam concrete mortar, floating, or layer of glass grid cloth is set above again, after initial set, extracts steel pipe 11 out, solidify rear dismounting mould.
4) central layer 4 double spread after solidification, by two blocks of panel 1 inner face gluings, two pieces of panels 1 are pasted on central layer 4 two sides respectively, and compress, multilayer parallel stacks preservation.
Further, described central layer 4 formula is:
1) A formula: components by weight percent: cement 10-30%, particle 70-90%, blowing agent 1-2%, additive 0.5-1%;
2) B formula: another sandwich panel 4 volume 5-10% pulverizes plant stem 7 on the basis of A formula;
3) C formula: on the basis of B formula, another sandwich panel 4 volume 5-10% cuts short rear plant stem 7.
Central layer 4 cement used is No. 425, portland cement or No. 325, also can need to select other grade cement according to intensity.
Central layer 4 particle used is one or its any combination of flyash, slag micropowder, river sand, stone flour, artificial microballon or blast furnace slag.
Central layer 4 blowing agent used is WE-30 composite foamable agent; Additive used comprises mortar stabilizing agent, accelerator for cement slurry or/and water repellent agent.
The present embodiment also discloses a kind of construction method improveing color steel sandwich plate, comprises following technology and step:
1) needing the space upper/lower terminal installing this color steel to arrange fixture, fixture can select channel-section steel, angle steel or batten etc. for fixing color steel.
2) in color steel groove 5, coat adhesive, the projection 2 of rear one piece of color steel aims at the groove 5 of last piece, and advance in upper and lower channel-section steel successively, the gap push-tight of the two pieces of color steels in front and back is closely knit.
3) to indoor or temporary building, do not need to add adhesive in the groove between two pieces of color steels, assembly and disassembly more convenient and quicker, determine according to construction requirement for whether adding glue or add glue kind that is how many or glue.
Preferably, described adhesive is silicone adhesive, polyurethane sealant, also can select other thickness paste glue or autogamy building lotion adhesive.
Improvement color steel sandwich plate of the present invention, can use as non-bearing wall, and install fast, wall leveling is also linked to be entirety, and intensity is high, and sound-insulating is effective.
With the above-mentioned desirable embodiment according to the application for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this application technological thought, can carry out various change and amendment completely.The technical scope of this application is not limited to the content on manual, must determine its technical scope according to right.
Claims (10)
1. an improvement color steel sandwich plate, comprise panel (1) and central layer (4), it is characterized in that, described central layer (4) is foam concrete material, central layer (4) inside is provided with circular hole (3) along its length, central layer (4) two sides is provided with panel (1), and a side of central layer (4) is provided with projection (2), and opposite side is provided with groove (5).
2. improvement color steel sandwich plate according to claim 1, is characterized in that, described panel (1) appearance is provided with coating, and panel (1) and central layer (4) are provided with adhesive layer, and panel (1) both sides are to infolding 90 °.
3. improvement color steel sandwich plate according to claim 1, it is characterized in that, described central layer (4) one or both sides are provided with enhancement Layer (6), described enhancement Layer (6) is fiberglass gridding cloth, containing plant stem (7) in central layer (4), plant stem (7) comprises stalk, bamboo chip or branch bar.
4. improvement color steel sandwich plate according to claim 1, it is characterized in that, described circular hole (3) diameter is the 1/3-2/3 of central layer (4) thickness, arranges several hole, interval 20-40mm between two circular holes (3) according to central layer (4) width.
5. improvement color steel sandwich plate according to claim 1, is characterized in that, described projection (2) and described groove (5) are positioned at described central layer (4) arranged on left and right sides limit and size coupling.
6., according to the manufacture method of the arbitrary described improvement color steel sandwich plate of claim 1-5, it is characterized in that following technology and step:
1) mould is made, central layer (4) mould comprises punch (9), the die (10) on termination (8) and the left and right both sides being positioned at both mold ends, described termination (8) is provided with circular hole, steel pipe (11) is arranged in the circular hole of termination, two ends (8), and can extract out from one end, mold cavity is the shape of central layer (4);
2) panel (1) makes: color steel selected by panel (1), panel (1) both sides to infolding 90 °, flanging width 10-20mm, panel (1) length 3-4 rice or set as required;
3) central layer (4) casting, in die cavity bottom surface, fiberglass gridding cloth is set, in die cavity, add foam concrete mortar or be mixed with the foam concrete mortar of pulverizing cane (7) or in foam concrete mortar, bury the plant stem (7) cut short underground, fill it up with foam concrete mortar, floating, or layer of glass grid cloth is set above again, after initial set, extracts steel pipe (11) out, solidify rear dismounting mould;
4) painting composes: central layer (4) double spread after solidification, and by two blocks of panel (1) inner face gluings, two pieces of panels (1) are pasted on central layer (4) two sides respectively, and compress, multilayer parallel stacks preservation.
7. the manufacture method of improvement color steel sandwich plate according to claim 6, described central layer (4) formula is:
1) A formula: components by weight percent: cement 10-30%, particle 70-90%, blowing agent 1-2%, additive 0.5-1%;
2) B formula: another sandwich panel (4) volume 5-10% pulverizes plant stem (7) on the basis of A formula;
3) C formula: on the basis of B formula, another sandwich panel (4) volume 5-10% cuts short rear plant stem (7).
8. the manufacture method of improvement color steel sandwich plate according to claim 7, is characterized in that, described cement is No. 425, portland cement or No. 325; Described particle is one or its any combination of flyash, slag micropowder, river sand, stone flour, artificial microballon or blast furnace slag; Described blowing agent is WE-30 composite foamable agent; Described additive comprises mortar stabilizing agent or/and accelerator for cement slurry is or/and water repellent agent.
9. the construction method of the improvement color steel sandwich plate according to claim 1 or 6, comprises following technology and step:
1) needing the space upper/lower terminal installing this color steel that fixture is set;
2) in color steel groove (5), coat adhesive, the projection (2) of rear one piece of color steel aims at the groove (5) of last piece, advances in upper and lower channel-section steel successively, and the gap push-tight of the two pieces of color steels in front and back is closely knit.
3) to indoor or temporary building, do not need in the groove between two pieces of color steels to add adhesive or determine according to construction requirement.
10. the construction method of improvement color steel sandwich plate according to claim 9, is characterized in that, described fixture is channel-section steel, angle steel or batten, and described adhesive is silicone adhesive, polyurethane sealant or other thickness paste glue.
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| CN201510579107.0A CN105064602A (en) | 2015-09-11 | 2015-09-11 | Improved sandwiched color-steel plate and manufacture and construction method thereof |
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| CN201510579107.0A CN105064602A (en) | 2015-09-11 | 2015-09-11 | Improved sandwiched color-steel plate and manufacture and construction method thereof |
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Cited By (9)
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| CN105926813A (en) * | 2016-07-31 | 2016-09-07 | 王春明 | Building partition board |
| CN105926835A (en) * | 2016-05-09 | 2016-09-07 | 张小平 | Fireproof heat-preservation colored steel sandwich board and preparation method thereof |
| CN106088456A (en) * | 2016-08-04 | 2016-11-09 | 泉州丰泽鸿益建材机械有限公司 | A kind of foam concrete sandwich coloured silk wall steel plate and production technology thereof |
| CN106835927A (en) * | 2017-02-14 | 2017-06-13 | 湖南诚友绿色建材科技有限公司 | A kind of pre-stress concrete H types compound air core |
| CN107415352A (en) * | 2017-05-20 | 2017-12-01 | 江苏君成建材科技有限公司 | Novel environment friendly waterproof building material |
| CN107975186A (en) * | 2017-12-06 | 2018-05-01 | 辽宁精华新材料股份有限公司 | A kind of porous composite sheet material and the method for assembling assembled wall |
| CN108249950A (en) * | 2018-03-29 | 2018-07-06 | 带路歌（深圳）技术有限公司 | porous sandwich fire-proof plate |
| CN110042980A (en) * | 2019-05-07 | 2019-07-23 | 解玉梅 | A kind of energy-conserving plate material and preparation method thereof for construction wall |
| CN117822764A (en) * | 2023-03-13 | 2024-04-05 | 深圳市君信达环境科技股份有限公司 | Color steel plate wall structure for clean room |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105926835A (en) * | 2016-05-09 | 2016-09-07 | 张小平 | Fireproof heat-preservation colored steel sandwich board and preparation method thereof |
| CN105926835B (en) * | 2016-05-09 | 2018-07-20 | 张小平 | A kind of fireproof heat insulating chromatic steel sandwich plate and preparation method |
| CN105926813A (en) * | 2016-07-31 | 2016-09-07 | 王春明 | Building partition board |
| CN106088456A (en) * | 2016-08-04 | 2016-11-09 | 泉州丰泽鸿益建材机械有限公司 | A kind of foam concrete sandwich coloured silk wall steel plate and production technology thereof |
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| CN107415352A (en) * | 2017-05-20 | 2017-12-01 | 江苏君成建材科技有限公司 | Novel environment friendly waterproof building material |
| CN107975186A (en) * | 2017-12-06 | 2018-05-01 | 辽宁精华新材料股份有限公司 | A kind of porous composite sheet material and the method for assembling assembled wall |
| CN108249950A (en) * | 2018-03-29 | 2018-07-06 | 带路歌（深圳）技术有限公司 | porous sandwich fire-proof plate |
| CN110042980A (en) * | 2019-05-07 | 2019-07-23 | 解玉梅 | A kind of energy-conserving plate material and preparation method thereof for construction wall |
| CN117822764A (en) * | 2023-03-13 | 2024-04-05 | 深圳市君信达环境科技股份有限公司 | Color steel plate wall structure for clean room |
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Application publication date: 20151118 |