CN102950436B - 一种耐腐蚀输油泵用齿轮制备方法 - Google Patents

一种耐腐蚀输油泵用齿轮制备方法 Download PDF

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CN102950436B
CN102950436B CN201210417719.6A CN201210417719A CN102950436B CN 102950436 B CN102950436 B CN 102950436B CN 201210417719 A CN201210417719 A CN 201210417719A CN 102950436 B CN102950436 B CN 102950436B
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姜国松
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Fulaiyin Automobile Parts Co Ltd
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Abstract

本发明公开了一种耐腐蚀输油泵用齿轮制备方法,包括有以下操作步骤:1)浇注成型齿轮毛坯,各组分化学成分重量百分比为:C:2.85-3.25%,Si:1.2-1.5%,Mn:0.8-1.2%,P:0.6-0.8%,S:0.05-0.07%,Cr:0.24-0.35%,Cu:0.7-0.9%,浇注成型的齿轮毛坯温度降至300℃,再加热至650-760℃,保温3-5小时,炉冷至300℃,保温4小时,再加热至650-760℃,保温17小时,以50℃/小时冷却至450℃,再以20℃/小时,冷却至140℃;本发明在啮合过程中无轴向分力,重叠系数大,耐腐蚀性能好,噪音小,承载能力强,传动平稳、效率高,抗弯强度大。

Description

一种耐腐蚀输油泵用齿轮制备方法
技术领域
本发明涉及机油泵领域,具体属于一种耐腐蚀输油泵用齿轮制备方法。
背景技术
输油泵的作用是保证柴油在低压油路内循环,并供应足够数量及一定压力的燃油给喷油泵,其输油量应为全负荷最大喷油量的3-4倍。输油泵分为齿轮式输油泵,膜片式输油泵,柱塞式输油泵,管道式输油泵等等。齿轮式输油泵的齿轮的质量直接觉得了输油泵的使用性能,目前该种齿轮的制造工艺不适合输油泵的使用要求。
发明内容
本发明的目的是提供一种耐腐蚀输油泵用齿轮制备方法,在啮合过程中无轴向分力,重叠系数大,耐腐蚀性能好,噪音小,承载能力强,传动平稳、效率高,抗弯强度大。
本发明的技术方案如下:
一种耐腐蚀输油泵用齿轮制备方法,包括有以下操作步骤:
1)浇注成型齿轮毛坯,各组分化学成分重量百分比为:C:2.85-3.25%,Si:1.2-1.5%,Mn:0.8-1.2%,P:0.6-0.8%,S:0.05-0.07%,Cr0.24-0.35%,Cu0.7-0.9%,余量为铁,浇注成型的齿轮毛坯温度降至300℃,再加热至650-760℃,保温3-5小时,炉冷至300℃,保温4小时,再加热至650-760℃,保温17小时,以50℃/小时冷却至450℃,再以20℃/小时,冷却至140℃;
2)选择数控车床,刀具选择硬质合金刀,进行精车齿轮的大端a至18.6±0.2mm、小端b至6.1±0.05mm、外径e至φ74.1±0.1mm并倒角、内孔c至φ38.5±0.1mm;
3)选择数控车床,刀具选择硬质合金刀,进行精车齿轮另一端面f至16.2±0.02mm、外径g至φ75.2+0.050mm、孔h至φ55.5±0.2mm、端面i至4.1±0.03mm、内孔c至φ39.8+0.020mm;
4)利用滚齿机进行滚齿,滚齿后再进行剃齿处理,剃齿精度达到6级精度;
5)在拉床上,拉键槽j,槽宽8±0.01mm,槽深3.1+0.20mm;
6)在易普森工业炉中,对齿轮进行碳氮共渗处理,齿轮表面硬度57~63HRC,芯部硬度33~45HRC,渗层0.5~0.8mm,金相组织达到1-5级;
7)数控内圆磨床上精磨齿轮端面b至16.1±0.05mm、内孔c至φ40+0.041+0.025mm;
8)在平面磨床上精磨端面f至16±0.05mm;
9)淬火处理:将止回阀阀板送入热处理炉中加热到850-890℃,并保温2-3小时;然后,用淬火油冷却;
10)回火处理:将淬火后的止回阀阀板送入回火炉中加热到300-400℃,保温50-70min;再以55~65℃/h的加热速率加热至550~650℃保温0.5~1.5h,再以100~120℃/h的加热速率加热至730~770℃保温2~4h,随炉冷却至350℃以下空冷至室温;
11)磷化处理,在常温下将工件在热火封闭温度为180-200℃,采用PH值为8的表面调整剂处理1min,经滴空1-2min后,采用磷化剂处理15-20min,再经滴空1-2min后,采用清水清洗1-2min,再滴空1-2min后,以将工件置于78-100℃的热水中处理0.5-1min。
所述的在易普森工业炉中,对齿轮进行碳氮共渗处理,齿轮表面硬度60HRC,芯部硬度38HRC,渗层0.5~0.8mm,金相组织达到3级。
本发明在啮合过程中无轴向分力,重叠系数大,耐腐蚀性能好,噪音小,承载能力强,传动平稳、效率高,抗弯强度大。
利用本发明方法制造出的齿轮成品经过实验室检测结果如下,同炉不同位置零件以及同一零件不同位置处理硬度误差≤25HBW,金相组织为在铁素体基体上均匀分布细小的点球状碳化物,齿轮轮齿的抗拉强度≧250Mpa,齿轮传动的重叠系数1.2-1.5,齿轮的精度等级在6-7级,完全满足实际使用要求。
附图说明
图1为本发明的加工过程示意图。
具体实施方式
参见附图,一种耐腐蚀输油泵用齿轮制备方法,包括有以下操作步骤:
1)浇注成型齿轮毛坯,各组分化学成分重量百分比为:C:2.85-3.25%,Si:1.2-1.5%,Mn:0.8-1.2%,P:0.6-0.8%,S:0.05-0.07%,Cr0.24-0.35%,Cu0.7-0.9%,余量为铁,浇注成型的齿轮毛坯温度降至300℃,再加热至650-760℃,保温3-5小时,炉冷至300℃,保温4小时,再加热至650-760℃,保温17小时,以50℃/小时冷却至450℃,再以20℃/小时,冷却至140℃;
2)选择数控车床,刀具选择硬质合金刀,进行精车齿轮的大端a至18.6±0.2mm、小端b至6.1±0.05mm、外径e至φ74.1±0.1mm并倒角、内孔c至φ38.5±0.1mm;
3)选择数控车床,刀具选择硬质合金刀,进行精车齿轮另一端面f至16.2±0.02mm、外径g至φ75.2+0.050mm、孔h至φ55.5±0.2mm、端面i至4.1±0.03mm、内孔c至φ39.8+0.020mm;
4)利用滚齿机进行滚齿,滚齿后再进行剃齿处理,剃齿精度达到6级精度;
5)在拉床上,拉键槽j,槽宽8±0.01mm,槽深3.1+0.20mm;
6)在易普森工业炉中,对齿轮进行碳氮共渗处理,齿轮表面硬度60HRC,芯部硬度38HRC,渗层0.5~0.8mm,金相组织达到3级;
7)数控内圆磨床上精磨齿轮端面b至16.1±0.05mm、内孔c至φ40+0.041+0.025mm;
8)在平面磨床上精磨端面f至16±0.05mm;
9)淬火处理:将止回阀阀板送入热处理炉中加热到850-890℃,并保温2-3小时;然后,用淬火油冷却;
10)回火处理:将淬火后的止回阀阀板送入回火炉中加热到300-400℃,保温50-70min;再以55~65℃/h的加热速率加热至550~650℃保温0.5~1.5h,再以100~120℃/h的加热速率加热至730~770℃保温2~4h,随炉冷却至350℃以下空冷至室温;
11)磷化处理,在常温下将工件在热火封闭温度为180-200℃,采用PH值为8的表面调整剂处理1min,经滴空1-2min后,采用磷化剂处理15-20min,再经滴空1-2min后,采用清水清洗1-2min,再滴空1-2min后,以将工件置于78-100℃的热水中处理0.5-1min。

Claims (2)

1.一种耐腐蚀输油泵用齿轮制备方法,其特征在于,包括有以下操作步骤:
1)浇注成型齿轮毛坯,各组分化学成分重量百分比为:C:2.85-3.25%,Si:1.2-1.5%,Mn:0.8-1.2%,P:0.6-0.8%,S:0.05-0.07%,Cr0.24-0.35%,Cu0.7-0.9%,余量为铁,浇注成型的齿轮毛坯温度降至300℃,再加热至650-760℃,保温3-5小时,炉冷至300℃,保温4小时,再加热至650-760℃,保温17小时,以50℃/小时冷却至450℃,再以20℃/小时,冷却至140℃;
2)选择数控车床,刀具选择硬质合金刀,进行精车齿轮的大端a至18.6±0.2mm、小端b至6.1±0.05mm、外径e至φ74.1±0.1mm并倒角、内孔c至φ38.5±0.1mm;
3)选择数控车床,刀具选择硬质合金刀,进行精车齿轮的端面f至16.2±0.02mm、外径g至孔h至φ55.5±0.2mm、端面i至4.1±0.03mm、内孔c至
4)利用滚齿机进行滚齿,滚齿后再进行剃齿处理,剃齿精度达到6级精度;
5)在拉床上,拉键槽j,槽宽8±0.01mm,槽深
6)在易普森工业炉中,对齿轮进行碳氮共渗处理,齿轮表面硬度57~63HRC,芯部硬度33~45HRC,渗层0.5~0.8mm,金相组织达到1-5级;
7)数控内圆磨床上精磨齿轮端面b至16.1±0.05mm、内孔c至
8)在平面磨床上精磨端面f至16±0.05mm;
9)淬火处理:将工件送入热处理炉中加热到850-890℃,并保温2-3小时;然后,用淬火油冷却;
10)回火处理:将淬火后的工件送入回火炉中加热到300-400℃,保温50-70min;再以55~65℃/h的加热速率加热至550~650℃保温0.5~1.5h,再以100~120℃/h的加热速率加热至730~770℃保温2~4h,随炉冷却至350℃以下空冷至室温;
11)磷化处理,在常温下将工件在热火封闭温度为180-200℃,采用PH值为8的表面调整剂处理1min,经滴空1-2min后,采用磷化剂处理15-20min,再经滴空1-2min后,采用清水清洗1-2min,再滴空1-2min后,以将工件置于78-100℃的热水中处理0.5-1min。
2.根据权利要求1所述耐腐蚀输油泵用齿轮制备方法,其特征在于,所述的在易普森工业炉中,对齿轮进行碳氮共渗处理,齿轮表面硬度60HRC,芯部硬度38HRC,渗层0.5~0.8mm,金相组织达到3级。
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CN1392017A (zh) * 2001-06-14 2003-01-22 郧阳汽车齿轮总厂 环保型发动机正时齿轮制造方法
CN1836814A (zh) * 2005-03-23 2006-09-27 恩普乐股份有限公司 成形齿轮的制造方法
CN101195896A (zh) * 2007-07-25 2008-06-11 陈政 用于制造减速电机主轴和齿轮的耐腐蚀、高强度合金钢
CN102268646A (zh) * 2011-06-21 2011-12-07 深圳开发磁记录股份有限公司 耐磨耐腐蚀不锈钢齿轮及其制造方法

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Publication number Priority date Publication date Assignee Title
EP0549057A1 (en) * 1991-12-23 1993-06-30 VOLVO CAR SINT-TRUIDEN, naamloze vennootschap Method for the manufacturing of gear-wheels, gear-wheels thus obtained and gear-wheel pump equipped therewith
CN1392017A (zh) * 2001-06-14 2003-01-22 郧阳汽车齿轮总厂 环保型发动机正时齿轮制造方法
CN1836814A (zh) * 2005-03-23 2006-09-27 恩普乐股份有限公司 成形齿轮的制造方法
CN101195896A (zh) * 2007-07-25 2008-06-11 陈政 用于制造减速电机主轴和齿轮的耐腐蚀、高强度合金钢
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Pledgee: Qingyang Anhui rural commercial bank Limited by Share Ltd

Pledgor: FULAIYIN AUTOMOBILE PARTS Co.,Ltd.

Registration number: 2019340000055

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Preparation method of gear for corrosion-resistant oil transfer pump

Effective date of registration: 20200423

Granted publication date: 20160127

Pledgee: Qingyang Anhui rural commercial bank Limited by Share Ltd

Pledgor: FULAIYIN AUTOMOBILE PARTS Co.,Ltd.

Registration number: Y2020980001734