CN102941406B - Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery - Google Patents
Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery Download PDFInfo
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- CN102941406B CN102941406B CN201210383553.0A CN201210383553A CN102941406B CN 102941406 B CN102941406 B CN 102941406B CN 201210383553 A CN201210383553 A CN 201210383553A CN 102941406 B CN102941406 B CN 102941406B
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- battery
- cam
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- slide block
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- 238000003466 welding Methods 0.000 title claims abstract description 56
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title abstract description 15
- 229910052793 cadmium Inorganic materials 0.000 title abstract description 6
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 title abstract description 6
- 229910052759 nickel Inorganic materials 0.000 title abstract description 6
- 229910000652 nickel hydride Inorganic materials 0.000 title abstract 3
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 230000005693 optoelectronics Effects 0.000 claims description 28
- 241000282326 Felis catus Species 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 229910001385 heavy metal Inorganic materials 0.000 abstract description 3
- 238000004146 energy storage Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
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- Sealing Battery Cases Or Jackets (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention relates to an automatic welding machine for an anode cap of a nickel hydride/nickel cadmium AA cylindrical battery, which comprises a working table rack, a power mechanism arranged on the rack, a transmission mechanism, a battery feeding mechanism, a battery cap conveying mechanism, a battery direction regulating mechanism, an energy storage welding mechanism and a finished product receiving mechanism. The machine can implement the automatic welding of an anode plate and a battery cap of the nickel hydride/nickel cadmium AA cylindrical battery; the axis contact ratio of the anode plate and the cap is plus and minus 0.05 mm; the automatic welding speed of 80 pieces per minute can be achieved; the yield of one piece of equipment can replace that of 10 operators; particularly, the operator does not need to directly contact heavy metals such as nickel and cadmium; the automatic welding machine has no damage to human bodies, is safe, has no pollution and is efficient, energy-saving and environmental-friendly.
Description
One, technical field
The present invention relates to a kind of anode block automatic welding machine, particularly a kind of ni-mh/NI-G AA cylindrical battery positive pole block automatic welding machine.
Two, background technology
Current ni-mh/NI-G AA cylindrical battery positive plate and block welding sequence complete by manual, there is following shortcoming: product percent of pass is low, production efficiency is low, cost is high, energy consumption is high, especially for the operative employee of long campaigns welding sequence, contact the heavy metal such as cadmium, nickel during manual welding and easily human body is damaged.
Three, summary of the invention
The object of the invention is to invent a kind of ni-mh/NI-G AA cylindrical battery positive pole block automatic welding machine, can the positive plate of automatic welding ni-mh/NI-G AA cylindrical battery and battery cap.
Ni-mh of the present invention/NI-G AA cylindrical battery positive pole block automatic welding machine, comprise worktable frame, framework panel, actuating unit and transmission mechanism, characterized by further comprising the battery feed mechanism on frame and framework panel, battery cap conveying mechanism, battery adjusted device, stored energy welding connection mechanism, finished product receiving mechanism, described actuating unit and transmission mechanism comprise the cycloidal pin reducing motor be arranged on bottom frame, be arranged on the roller chain wheel on cycloidal pin reducing motor spindle nose, by the spindle sprocket that chain is connected with roller chain wheel, be arranged on the clutch on the left of spindle sprocket, the main shaft driven by spindle sprocket, be arranged on the main shaft conical gear on main shaft, mainshaft gear, the cam shaft gear be connected with mainshaft gear, the camshaft driven by cam shaft gear, the feed spool conical gear be connected with main shaft conical gear, the end driven by feed spool conical gear is provided with the feed spool of handwheel, main shaft, camshaft, feed spool is arranged on frame lower floor panel by bearing and bearing block, described battery feed mechanism comprises the battery be fixed on camshaft and quantitatively carries left cam, right cam quantitatively carried by battery, slide block base quantitatively carried by the battery be arranged in frame in deck panels, being arranged on battery quantitatively carries the battery on slide block base quantitatively to carry slide block, power transmission pond hopper, the battery be arranged on above the hopper of power transmission pond quantitatively carries front brake sweep and battery quantitatively to carry rear brake sweep, be arranged on the feeding horizontal cam on feed spool, the vertical cam of feeding, be arranged on the vertical mobile fork of battery conveying on the left of feeding horizontal cam, be arranged on the cat ladder cross sliding clock above the vertical mobile fork of battery conveying, cat ladder vertical slipper, by the T-shaped supporting plate slide block of cat ladder vertical slipper floor installation in frame in deck panels, be arranged on the T-shaped supporting plate on T-shaped supporting plate slide block, be arranged on the movable battery supporting plate above T-shaped supporting plate, described battery cap feed mechanism comprises and to be fixed in frame vibrating disk in deck panels, the block track be connected with vibrating disk, be arranged on sending block fork left cam, send block fork right cam on main shaft, be arranged on send block the left cam rear of fork send block fork, by send block fork promote block carry slide block, described battery adjusted device comprises the stepper motor be arranged on camshaft and to move both vertically left cam and right cam, be arranged on the stepper motor tuning slide block that stepper motor moves both vertically above left cam and right cam, be arranged on the stepper motor on stepper motor tuning slide block, be arranged on the rubber tire of stepper motor spindle nose, be fixed on deck panels glazing electric switch in frame and move fork, optoelectronic switch moves the left cam of fork end thereof contacts optoelectronic switch, the right cam of optoelectronic switch, other end contact optoelectronic switch slide block, optoelectronic switch shoe contact optoelectronic switch detection head, described stored energy welding connection mechanism comprises the stored energy welding earthing of frame guide rail be fixed in frame in deck panels, the stored energy welding be arranged on stored energy welding earthing of frame guide rail picks, be arranged on the left cam of lower capillary on main shaft, the right cam of lower capillary, be arranged on the lower capillary above the left cam of lower capillary, be fixed on stored energy welding pick on upper capillary, promote stored energy welding pick along the cylinder of welding frame guide rail movement, described finished product receiving mechanism comprises and is fixed on the fixing supporting plate of the battery collecting board base in frame in deck panels, the power transmission pond hopper being fixed on battery collecting board base, battery collecting board and battery conveying.
Automatically fall into the needs of power transmission pond cat ladder according to battery, power transmission pond hopper becomes angle to be the inclined-plane of 10 °.
For saving electric energy, enhance productivity, the machine adopts double to arrange, and namely adopts two stepper motor tuning slide blocks, two cover optoelectronic switch detection heads, two cover bonding machines and the upper capillary matched with it, lower capillary, vibrating disk, block to carry slide block.
Under the effect of left cam and right cam quantitatively carried by battery during use on camshaft, promote front brake sweep, rear brake sweep quantitatively releases 2 batteries from power transmission pond hopper, movable battery supporting plate is under the effect of feeding horizontal cam cam vertical with feeding, battery is delivered to the position of optoelectronic switch detection head, optoelectronic switch slide block drives optoelectronic switch detection head to enter detected state, to move both vertically left cam at stepper motor, under the effect of right cam, moving down of stepper motor tuning slide block is pressed in above two batteries, two stepper motors send the signal of positive plate position on battery according to each station optoelectronic switch detection head, respectively two positive plates are rotated to position to be welded directly over battery, two are sent block slide block respectively under the effect sending the left cam of block, right cam, block on two vibrating disks is delivered to and specifies position to be welded, under the effect of the left cam of lower capillary, right cam, promote two lower capillaries and two blocks are risen to the position contacted with battery anode slice, two upper capillaries, under two cylinder actions, arrive welding position welding, after two battery anode slices and block complete welding, two upper capillaries return initial position simultaneously under two cylinder actions, two lower capillaries leave welding position under the effect of the left cam of lower capillary, right cam, correcting action, battery after welding is delivered to finished product collecting board by movable battery supporting plate right-hand member under the effect of feeding horizontal cam cam vertical with feeding, 2 batteries are delivered to optoelectronic switch detection head position by movable battery supporting plate left end simultaneously, complete a working cycles.
The present invention can realize ni-mh/NI-G AA cylindrical battery positive plate and battery cap automatic welding, positive plate and block dead in line degree ± 0.05mm, automatic welding 80/minute can be realized, an equipment can replace the output of 10 operative employees, especially operator is without the need to directly contacting the heavy metal such as nickel, cadmium, to human body without harm, safe and pollution-free, efficient, energy-saving and environmental protection.
Four, accompanying drawing explanation
Accompanying drawing is the schematic diagram of ni-mh of the present invention/a kind of embodiment of NI-G cylindrical battery positive pole block Full-automatic welding machine, and Fig. 1 is complete machine axonometric drawing, and Fig. 2 is battery feed mechanism axonometric drawing, and Fig. 3 is the power transmission shaft mapping of complete machine.
Five, detailed description of the invention
Referring to accompanying drawing, ni-mh of the present invention/NI-G AA cylindrical battery positive pole block automatic welding machine, comprise worktable frame (4), framework panel, actuating unit and transmission mechanism, characterized by further comprising the battery feed mechanism on frame and framework panel, battery cap conveying mechanism, battery adjusted device, stored energy welding connection mechanism, finished product receiving mechanism.
Actuating unit and transmission mechanism comprise the cycloidal pin reducing motor (29) being arranged on frame (4) bottom, be arranged on the roller chain wheel (5) on cycloidal pin reducing motor (29) spindle nose, by the spindle sprocket (28) that chain is connected with roller chain wheel (5), be arranged on the clutch (27) in spindle sprocket (28) left side, the main shaft (46) driven by spindle sprocket (28), be arranged on the main shaft conical gear (25) on main shaft (46), mainshaft gear (33), the cam shaft gear (34) be connected with mainshaft gear (33), the camshaft (6) driven by cam shaft gear (34), the feed spool conical gear (26) be connected with main shaft conical gear (25), the end driven by feed spool conical gear (26) is provided with the feed spool (51) of handwheel (50).Main shaft (46), camshaft (6), feed spool (51) are arranged in frame lower floor panel (1) by bearing and bearing block.
Battery feed mechanism mainly solves and battery is transported to from hopper the problem that adjusted device carries out to stored energy welding connection mechanism processing again.This mechanism comprises the battery be fixed on camshaft (6) and quantitatively carries left cam (8), right cam (7) quantitatively carried by battery, slide block base (9) quantitatively carried by the battery be arranged in deck panels in frame (2), being arranged on battery quantitatively carries the battery on slide block base (9) quantitatively to carry slide block (10), power transmission pond hopper (11), the battery being arranged on top, power transmission pond hopper (11) quantitatively carries front brake sweep (12) and battery quantitatively to carry rear brake sweep (13), be arranged on the feeding horizontal cam (31) on feed spool (51), the vertical cam of feeding (30), be arranged on the vertical mobile fork (49) of battery conveying in feeding horizontal cam (31) left side, be arranged on the cat ladder cross sliding clock (32) of vertical mobile fork (49) top of battery conveying, cat ladder vertical slipper (22), the T-shaped supporting plate slide block (24) in deck panels in frame (2) is arranged on by cat ladder vertical slipper base (20), be arranged on the T-shaped supporting plate (23) on T-shaped supporting plate slide block (24), be arranged on the movable battery supporting plate (18) of T-shaped supporting plate (23) top.The handwheel that feed spool (51) end is installed, for commissioning device and manual handle equipment fault.
Battery cap feed mechanism mainly shifts the block that block track falls onto position to be welded directly over positive plate.This mechanism comprises and is fixed on the upper vibrating disk (21) of deck panels in frame (3), the block track (19) be connected with vibrating disk (21), be arranged on main shaft (46) sending block the left cam of fork (52), send block the right cam of fork (48), be arranged on send block fork left cam (52) rear send block fork (45), carry slide block (43) by sending block fork (45) block that promotes.
Battery adjusted device mainly make battery anode slice forward to directly over position.This mechanism comprises the stepper motor be arranged on camshaft (6) and to move both vertically left cam (36) and right cam (35), be arranged on stepper motor move both vertically left cam (36) and right cam (35) top stepper motor tuning slide block (57), be arranged on the stepper motor (16) on stepper motor tuning slide block (57), be arranged on the rubber tire (15) of stepper motor (16) spindle nose, be fixed on the upper optoelectronic switch of deck panels in frame (2) and move fork (56), optoelectronic switch moves the left cam of fork (56) end thereof contacts optoelectronic switch (55), the right cam of optoelectronic switch (54), other end contact optoelectronic switch slide block (37), optoelectronic switch slide block (37) contact optoelectronic switch detection head (14).
Stored energy welding connection mechanism comprises the stored energy welding earthing of frame guide rail (38) be fixed in deck panels in frame (3), the stored energy welding be arranged on stored energy welding earthing of frame guide rail (38) picks (41), be arranged on the left cam of lower capillary (53) on main shaft (46), the right cam of lower capillary (47), be arranged on the lower capillary (39) of the left cam of lower capillary (53) top, be fixed on the upper capillary (40) that stored energy welding picks on (41), promote stored energy welding to pick (41) cylinder (42) along welding frame guide rail (38) movement, cylinder (42) can promote stored energy welding pick (41) arrive positive plate with block position complete spot welding.
Finished product receiving mechanism comprises the battery collecting board base (58) be fixed on framework panel (3), power transmission pond hopper (11) being fixed on battery collecting board base (58), battery collecting board (44) and the fixing supporting plate (17) of battery conveying.
Automatically fall into the needs of power transmission pond cat ladder according to battery, ni-mh of the present invention/NI-G AA cylindrical battery positive pole block automatic welding machine power transmission pond hopper (11) is the inclined-plane formed an angle with deck panels on worktable frame (3).In embodiment, power transmission pond hopper (11) becomes angle to be the inclined-plane of 10 °.
Ni-mh of the present invention/NI-G AA cylindrical battery positive pole block automatic welding machine can adopt single station to arrange, double also can be adopted to arrange.Adopt double to arrange in embodiment, namely adopt two stepper motor tuning slide blocks (57), two covers optoelectronic switch detection head (14), two covers bonding machine (41) and the upper capillary (40) matched with it, lower capillary (39), vibrating disk (21), block a shot and carry slide block (43).
Claims (3)
1. ni-mh/NI-G AA cylindrical battery positive pole block automatic welding machine, comprise worktable frame (4), framework panel, actuating unit and transmission mechanism, characterized by further comprising the battery feed mechanism on frame and framework panel, battery cap conveying mechanism, battery adjusted device, stored energy welding connection mechanism, finished product receiving mechanism, described actuating unit and transmission mechanism comprise the cycloidal pin reducing motor (29) being arranged on frame (4) bottom, be arranged on the roller chain wheel (5) on cycloidal pin reducing motor (29) spindle nose, by the spindle sprocket (28) that chain is connected with roller chain wheel (5), be arranged on the clutch (27) in spindle sprocket (28) left side, the main shaft (46) driven by spindle sprocket (28), be arranged on the main shaft conical gear (25) on main shaft (46), mainshaft gear (33), the cam shaft gear (34) be connected with mainshaft gear (33), the camshaft (6) driven by cam shaft gear (34), the feed spool conical gear (26) be connected with main shaft conical gear (25), the end driven by feed spool conical gear (26) is provided with the feed spool (51) of handwheel (50), main shaft (46), camshaft (6), feed spool (51) is arranged in frame lower floor panel (1) by bearing and bearing block, described battery feed mechanism comprises the battery be fixed on camshaft (6) and quantitatively carries left cam (8), right cam (7) quantitatively carried by battery, slide block base (9) quantitatively carried by the battery be arranged in deck panels in frame (2), being arranged on battery quantitatively carries the battery on slide block base (9) quantitatively to carry slide block (10), power transmission pond hopper (11), the battery being arranged on top, power transmission pond hopper (11) quantitatively carries front brake sweep (12) and battery quantitatively to carry rear brake sweep (13), be arranged on the feeding horizontal cam (31) on feed spool (51), the vertical cam of feeding (30), be arranged on the vertical mobile fork (49) of battery conveying in feeding horizontal cam (31) left side, be arranged on the cat ladder cross sliding clock (32) of vertical mobile fork (49) top of battery conveying, cat ladder vertical slipper (22), the T-shaped supporting plate slide block (24) in deck panels in frame (2) is arranged on by cat ladder vertical slipper base (20), be arranged on the T-shaped supporting plate (23) on T-shaped supporting plate slide block (24), be arranged on the movable battery supporting plate (18) of T-shaped supporting plate (23) top, described battery cap feed mechanism comprises and is fixed on the upper vibrating disk (21) of deck panels in frame (3), the block track (19) be connected with vibrating disk (21), be arranged on main shaft (46) sending block the left cam of fork (52), send block the right cam of fork (48), be arranged on send block fork left cam (52) rear send block fork (45), carry slide block (43) by sending block fork (45) block that promotes, described battery adjusted device comprises the stepper motor be arranged on camshaft (6) and to move both vertically left cam (36) and right cam (35), be arranged on stepper motor move both vertically left cam (36) and right cam (35) top stepper motor tuning slide block (57), be arranged on the stepper motor (16) on stepper motor tuning slide block (57), be arranged on the rubber tire (15) of stepper motor (16) spindle nose, be fixed on the upper optoelectronic switch of deck panels in frame (2) and move fork (56), optoelectronic switch moves the left cam of fork (56) end thereof contacts optoelectronic switch (55), the right cam of optoelectronic switch (54), other end contact optoelectronic switch slide block (37), optoelectronic switch slide block (37) contact optoelectronic switch detection head (14), described stored energy welding connection mechanism comprises the stored energy welding earthing of frame guide rail (38) be fixed in deck panels in frame (3), the stored energy welding be arranged on stored energy welding earthing of frame guide rail (38) picks (41), be arranged on the left cam of lower capillary (53) on main shaft (46), the right cam of lower capillary (47), be arranged on the lower capillary (39) of the left cam of lower capillary (53) top, be fixed on the upper capillary (40) that stored energy welding picks on (41), promote stored energy welding to pick (41) cylinder (42) along welding frame guide rail (38) movement, described finished product receiving mechanism comprises the battery collecting board base (58) be fixed in deck panels in frame (3), power transmission pond hopper (11) being fixed on battery collecting board base (58), battery collecting board (44) and the fixing supporting plate (17) of battery conveying.
2. ni-mh according to claim 1/NI-G AA cylindrical battery positive pole block automatic welding machine, is characterized in that power transmission pond hopper (11) becomes angle to be the inclined-plane of 10 °.
3. ni-mh according to claim 1 and 2/NI-G AA cylindrical battery positive pole block automatic welding machine, it is characterized in that it adopts double to arrange, namely adopt two stepper motor tuning slide blocks (57), two covers optoelectronic switch detection head (14), two covers bonding machine (41) and the upper capillary (40) matched with it, lower capillary (39), vibrating disk (21), block a shot and carry slide block (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210383553.0A CN102941406B (en) | 2012-10-10 | 2012-10-10 | Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210383553.0A CN102941406B (en) | 2012-10-10 | 2012-10-10 | Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102941406A CN102941406A (en) | 2013-02-27 |
| CN102941406B true CN102941406B (en) | 2015-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210383553.0A Expired - Fee Related CN102941406B (en) | 2012-10-10 | 2012-10-10 | Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102941406B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286509B (en) * | 2013-06-09 | 2015-10-14 | 大族激光科技产业集团股份有限公司 | Battery cap alignment device and welding machine for battery caps |
| CN105058070B (en) * | 2015-09-01 | 2017-06-09 | 益阳科力远电池有限责任公司 | Automatic welding block all-in-one |
| CN106825967B (en) * | 2016-12-14 | 2019-08-02 | 惠州市成泰自动化科技有限公司 | A kind of battery cap welding jig and welding method |
| CN114229327B (en) * | 2021-12-06 | 2024-02-27 | 黄冈职业技术学院 | Counting and transferring device of new energy automobile power battery assembly line |
| CN114614064B (en) * | 2022-03-08 | 2023-09-12 | 云南昆船设计研究院有限公司 | Automatic assembling and compacting equipment and method for cylindrical battery anode cap and zinc cylinder |
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| CN101913029A (en) * | 2010-08-11 | 2010-12-15 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
| CN101992341A (en) * | 2010-09-30 | 2011-03-30 | 周俊雄 | Automatic spot welding equipment |
| CN202984901U (en) * | 2012-10-10 | 2013-06-12 | 朱小军 | Nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine |
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2012
- 2012-10-10 CN CN201210383553.0A patent/CN102941406B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3294258A (en) * | 1960-12-30 | 1966-12-27 | Globe Union Inc | Apparatus for aligning the plates and separators of a battery stack |
| JPH11216574A (en) * | 1998-01-27 | 1999-08-10 | Honda Motor Co Ltd | Circular work welding device |
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| CN102941406A (en) | 2013-02-27 |
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Effective date of registration: 20170511 Address after: 543002 No. 16, Yu Xing Road, Wuzhou Industrial Park, the Guangxi Zhuang Autonomous Region Patentee after: Wuzhou Oce force Industrial Automation Co., Ltd. Address before: 543002 the Guangxi Zhuang Autonomous Region Wanxiu District of Wuzhou City, Jian Lu money 8 Co-patentee before: Huang Yongqing Patentee before: Zhu Xiaojun Co-patentee before: Chen Bingzhong |
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