CN202984901U - Nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine - Google Patents
Nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine Download PDFInfo
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- CN202984901U CN202984901U CN 201220519429 CN201220519429U CN202984901U CN 202984901 U CN202984901 U CN 202984901U CN 201220519429 CN201220519429 CN 201220519429 CN 201220519429 U CN201220519429 U CN 201220519429U CN 202984901 U CN202984901 U CN 202984901U
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Abstract
The utility model provides a nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine which comprises a working bench machine frame, a machine frame panel, a power mechanism and a transmission mechanism. The automatic welding machine is characterized by further comprising a battery material conveying mechanism, a battery cover cap conveying mechanism, a battery adjusting mechanism, an energy storing welding mechanism and an end product material collecting mechanism which are arranged on the machine frame and the machine frame face plate. According to the machine, automatic welding of a nickel metal hydride / nickel-cadmium AA cylindrical battery anode piece and a battery cover cap can be achieved, the overlap ratio of the anode piece and the cover cap is +/- 0.05 mm, automatic welding at 80 particles per minute can be achieved, one device can replace 10 operators in output volume, the operators do not need to contact with heavy metal such as nickel and cadmium directly, damage to a human body is avoided, safety and zero pollution are achieved, and the automatic welding machine is efficient, energy-saving and environment-friendly.
Description
One, technical field
The utility model relates to a kind of anode block automatic welding machine, the particularly a kind of ni-mh/anodal block of NI-G AA cylindrical battery automatic welding machine.
Two, background technology
Ni-mh/NI-G AA cylindrical battery positive plate and block welding sequence are completed by manual at present, have following shortcoming: product percent of pass is low, production efficiency is low, cost is high, energy consumption is high, especially for being engaged in for a long time the operative employee of welding sequence, during manual welding, the heavy metals such as contact cadmium, nickel easily damage human body.
Three, summary of the invention
The purpose of this utility model is to provide the anodal block of a kind of ni-mh/NI-G AA cylindrical battery automatic welding machine, positive plate and battery cap that can automatic welding ni-mh/NI-G AA cylindrical battery.
the anodal block of ni-mh of the present utility model/NI-G AA cylindrical battery automatic welding machine, comprise worktable frame, framework panel, actuating unit and transmission mechanism, characterized by further comprising battery feed mechanism, battery cap conveying mechanism, battery adjusted device, stored energy welding connection mechanism, finished product receiving mechanism on frame and framework panel, described actuating unit and transmission mechanism comprise the cycloidal pin reducing motor that is arranged on the frame bottom, be arranged on the roller chain wheel on cycloidal pin reducing motor spindle nose, the spindle sprocket that is connected with roller chain wheel by chain, be arranged on the clutch in spindle sprocket left side, main shaft by the spindle sprocket drive, be arranged on the main shaft conical gear on main shaft, mainshaft gear, the cam shaft gear that is connected with mainshaft gear, camshaft by the cam shaft gear drive, the feed spool conical gear that is connected with the main shaft conical gear, the feed spool of handwheel is installed by the end of feed spool conical gear drive, main shaft, camshaft, feed spool is arranged on frame lower floor panel by bearing and bearing block, described battery feed mechanism comprises the left cam of the quantitative conveying of battery that is fixed on camshaft, battery is quantitatively carried right cam, be arranged in frame the battery on deck panels and quantitatively carry the slide block base, being arranged on battery quantitatively carries the battery on the slide block base quantitatively to carry slide block, power transmission pond hopper, the battery that is arranged on hopper top, power transmission pond quantitatively carries front brake sweep and battery quantitatively to carry the rear brake sweep, be arranged on the feeding horizontal cam on feed spool, the vertical cam of feeding, be arranged on the battery conveying vertical sliding movable pendulum bar in feeding horizontal cam left side, be arranged on battery and carry the cat ladder cross sliding clock of vertical sliding movable pendulum bar top, the cat ladder vertical slipper, by cat ladder vertical slipper floor installation T-shaped supporting plate slide block on deck panels in frame, be arranged on the T-shaped supporting plate on T-shaped supporting plate slide block, be arranged on the movable battery supporting plate of T-shaped supporting plate top, described battery cap feed mechanism comprises and is fixed on frame vibrating disk on deck panels, the block track that is connected with vibrating disk, be arranged on sending block fork left cam, send the block fork right cam on main shaft, be arranged on send the block left cam of fork rear send the block fork, by sending the block block that fork promotes to carry slide block, described battery adjusted device comprises the stepper motor that is arranged on camshaft move both vertically left cam and right cam, be arranged on the move both vertically stepper motor tuning slide block of left cam and right cam top of stepper motor, be arranged on the stepper motor on stepper motor tuning slide block, be arranged on the rubber tire of stepper motor spindle nose, be fixed on that in frame, deck panels glazing electric switch moves fork, optoelectronic switch moves the fork one left cam of end in contact optoelectronic switch, the right cam of optoelectronic switch, other end contact optoelectronic switch slide block, optoelectronic switch slide block contact optoelectronic switch detection head, described stored energy welding connection mechanism comprises and is fixed on the stored energy welding earthing of frame guide rail on deck panels on frame, the stored energy welding that is arranged on stored energy welding earthing of frame guide rail picks, be arranged on the left cam of lower capillary on main shaft, the right cam of lower capillary, be arranged on the lower capillary of the left cam of lower capillary top, be fixed on the upper capillary of stored energy welding on picking, promote the cylinder that stored energy welding picks and moves along the welding frame guide rail, described finished product receiving mechanism comprises that the power transmission pond hopper, battery collecting board and the battery that are fixed on the battery collecting board base on deck panels on frame, are fixed on battery collecting board base carry fixedly supporting plate.
Automatically fall into the needs of power transmission pond cat ladder according to battery, power transmission pond hopper is that become angle with deck panels on worktable frame be the inclined-plane of 10 °.
Be saves energy, enhance productivity, the machine adopts the double setting, namely adopts two stepper motor tuning slide blocks, two cover optoelectronic switch detection heads, two cover bonding machines and the upper capillary that matches with it, lower capillary, vibrating disk, block to carry slide block.
quantitatively carry under the effect of left cam and right cam at the battery on camshaft during use, promote the front brake sweep, the rear brake sweep is quantitatively emitted 2 batteries from power transmission pond hopper, the movable battery supporting plate is under the effect of feeding horizontal cam and the vertical cam of feeding, battery is delivered to the position of optoelectronic switch detection head, the optoelectronic switch slide block drives the optoelectronic switch detection head and enters detected state, at the stepper motor left cam that moves both vertically, under the effect of right cam, moving down of stepper motor tuning slide block is pressed in above two batteries, two stepper motors send the signal of positive plate position on battery according to each station optoelectronic switch detection head, respectively two positive plates are rotated to position to be welded directly over battery, two are sent the block slide block respectively under the effect of sending the left cam of block, right cam, block on two vibrating disks is delivered to specified position to be welded, under the effect of the left cam of lower capillary, right cam, promote two lower capillaries two blocks are risen to the position that contacts with battery anode slice, two upper capillaries arrive the welding position welding under two cylinder actions, after two battery anode slices and block are completed welding, two upper capillaries return to initial position simultaneously under two cylinder actions, two lower capillaries leave the welding position under the effect of the left cam of lower capillary, right cam, correcting action, after movable battery supporting plate right-hand member will weld under the effect of feeding horizontal cam and the vertical cam of feeding, battery is delivered to the finished product collecting board, simultaneously movable battery supporting plate left end is delivered to optoelectronic switch detection head position with 2 batteries, completes an operation cycle.
The utility model can be realized ni-mh/NI-G AA cylindrical battery positive plate and battery cap automatic welding, positive plate and block dead in line degree ± 0.05mm, can realize 80/minute of automatic weldings, an equipment can replace 10 operative employees' output, especially the operator need not directly to contact the heavy metals such as nickel, cadmium, without harm, safe and pollution-free to human body, efficient, energy-saving and environmental protection.
Four, description of drawings
Accompanying drawing is the schematic diagram of a kind of embodiment of the utility model ni-mh/NI-G cylindrical battery anodal block Full-automatic welding machine, and Fig. 1 is the complete machine axonometric drawing, and Fig. 2 is battery feed mechanism axonometric drawing, and Fig. 3 is the power transmission shaft mapping of complete machine.
Five, the specific embodiment
Referring to accompanying drawing, the anodal block of ni-mh of the present utility model/NI-G AA cylindrical battery automatic welding machine, comprise worktable frame (4), framework panel, actuating unit and transmission mechanism, characterized by further comprising battery feed mechanism, battery cap conveying mechanism, battery adjusted device, stored energy welding connection mechanism, finished product receiving mechanism on frame and framework panel.
actuating unit and transmission mechanism comprise the cycloidal pin reducing motor (29) that is arranged on frame (4) bottom, be arranged on the roller chain wheel (5) on cycloidal pin reducing motor (29) spindle nose, the spindle sprocket (28) that is connected with roller chain wheel (5) by chain, be arranged on the clutch (27) in spindle sprocket (28) left side, main shaft (46) by spindle sprocket (28) drive, be arranged on the main shaft conical gear (25) on main shaft (46), mainshaft gear (33), the cam shaft gear (34) that is connected with mainshaft gear (33), camshaft (6) by cam shaft gear (34) drive, the feed spool conical gear (26) that is connected with main shaft conical gear (25), the feed spool (51) of handwheel (50) is installed by the end of feed spool conical gear (26) drive.Main shaft (46), camshaft (6), feed spool (51) are arranged on frame lower floor's panel (1) by bearing and bearing block.
The battery feed mechanism mainly solves battery is transported to from hopper the problem that adjusted device is processed to the stored energy welding connection mechanism again.this mechanism comprises the quantitative left cam (8) of carrying of the battery that is fixed on camshaft (6), battery is quantitatively carried right cam (7), the battery that is arranged on deck panels in frame (2) is quantitatively carried slide block base (9), being arranged on battery quantitatively carries the battery on slide block base (9) quantitatively to carry slide block (10), power transmission pond hopper (11), the battery that is arranged on power transmission pond hopper (11) top quantitatively carries front brake sweep (12) and battery quantitatively to carry rear brake sweep (13), be arranged on the feeding horizontal cam (31) on feed spool (51), the vertical cam of feeding (30), be arranged on the battery conveying vertical sliding movable pendulum bar (49) in feeding horizontal cam (31) left side, be arranged on battery and carry the cat ladder cross sliding clock (32) of vertical sliding movable pendulum bar (49) top, cat ladder vertical slipper (22), be arranged on T-shaped supporting plate slide block (24) on deck panels in frame (2) by cat ladder vertical slipper base (20), be arranged on the T-shaped supporting plate (23) on T-shaped supporting plate slide block (24), be arranged on the movable battery supporting plate (18) of T-shaped supporting plate (23) top.The handwheel that feed spool (51) end is installed is used for commissioning device and manual handle equipment fault.
The battery cap feed mechanism is mainly to shift the block that falls of block track onto directly over positive plate position to be welded.This mechanism comprises that being fixed on deck panels on frame (3) goes up vibrating disk (21), the block track (19) that is connected with vibrating disk (21), be arranged on main shaft (46) sending the block the left cam of fork (52), send the block the right cam of fork (48), be arranged on send the block left cam of fork (52) rear send block fork (45), carry slide block (43) by the block that send block fork (45) to promote.
The battery adjusted device be mainly make battery anode slice forward to directly over the position.this mechanism comprises the stepper motor that is arranged on camshaft (6) move both vertically left cam (36) and right cam (35), be arranged on the move both vertically stepper motor tuning slide block (57) of left cam (36) and right cam (35) top of stepper motor, be arranged on the stepper motor (16) on stepper motor tuning slide block (57), be arranged on the rubber tire (15) of stepper motor (16) spindle nose, be fixed on the upper optoelectronic switch of deck panels in frame (2) and move fork (56), optoelectronic switch moves fork (56) the one left cams of end in contact optoelectronic switch (55), the right cam of optoelectronic switch (54), other end contact optoelectronic switch slide block (37), optoelectronic switch slide block (37) contact optoelectronic switch detection head (14).
the stored energy welding connection mechanism comprises the stored energy welding earthing of frame guide rail (38) that is fixed on deck panels on frame (3), be arranged on stored energy welding on stored energy welding earthing of frame guide rail (38) pick (41), be arranged on the left cam of lower capillary (53) on main shaft (46), the right cam of lower capillary (47), be arranged on the lower capillary (39) of the left cam of lower capillary (53) top, be fixed on pick upper capillary (40) on (41) of stored energy welding, promote stored energy welding and pick (41) along the mobile cylinder (42) of welding frame guide rail (38), cylinder (42) can promote stored energy welding pick (41) arrive positive plate and complete spot welding with the block position.
The finished product receiving mechanism comprises fixedly supporting plate (17) of the battery collecting board base (58) that is fixed on framework panel (3), the power transmission pond hopper (11) that is fixed on battery collecting board base (58), battery collecting board (44) and battery conveying.
Automatically fall into the needs of power transmission pond cat ladder according to battery, the utility model ni-mh/NI-G AA cylindrical battery anodal block automatic welding machine power transmission pond hopper (11) be with worktable frame on deck panels (3) inclined-plane that forms an angle.In embodiment, power transmission pond hopper (11) is that become angle with deck panels (3) on worktable frame be the inclined-plane of 10 °.
The anodal block of the utility model ni-mh/NI-G AA cylindrical battery automatic welding machine can adopt single station setting, also can adopt the double setting.Adopt the double setting in embodiment, namely adopt two stepper motor tuning slide blocks (57), two cover optoelectronic switch detection heads (14), two cover bonding machines (41) and the upper capillary (40) that matches with it, lower capillary (39), vibrating disk (21), block to carry slide block (43).
Claims (3)
1. the anodal block of a ni-mh/NI-G AA cylindrical battery automatic welding machine, comprise worktable frame (4), framework panel, actuating unit and transmission mechanism, characterized by further comprising battery feed mechanism, battery cap conveying mechanism, battery adjusted device, stored energy welding connection mechanism, finished product receiving mechanism on frame and framework panel, described actuating unit and transmission mechanism comprise the cycloidal pin reducing motor (29) that is arranged on frame (4) bottom, be arranged on the roller chain wheel (5) on cycloidal pin reducing motor (29) spindle nose, the spindle sprocket (28) that is connected with roller chain wheel (5) by chain, be arranged on the clutch (27) in spindle sprocket (28) left side, main shaft (46) by spindle sprocket (28) drive, be arranged on the main shaft conical gear (25) on main shaft (46), mainshaft gear (33), the cam shaft gear (34) that is connected with mainshaft gear (33), camshaft (6) by cam shaft gear (34) drive, the feed spool conical gear (26) that is connected with main shaft conical gear (25), the feed spool (51) of handwheel (50) is installed by the end of feed spool conical gear (26) drive, main shaft (46), camshaft (6), feed spool (51) is arranged on frame lower floor's panel (1) by bearing and bearing block, described battery feed mechanism comprises the quantitative left cam (8) of carrying of the battery that is fixed on camshaft (6), battery is quantitatively carried right cam (7), the battery that is arranged on deck panels in frame (2) is quantitatively carried slide block base (9), being arranged on battery quantitatively carries the battery on slide block base (9) quantitatively to carry slide block (10), power transmission pond hopper (11), the battery that is arranged on power transmission pond hopper (11) top quantitatively carries front brake sweep (12) and battery quantitatively to carry rear brake sweep (13), be arranged on the feeding horizontal cam (31) on feed spool (51), the vertical cam of feeding (30), be arranged on the battery conveying vertical sliding movable pendulum bar (49) in feeding horizontal cam (31) left side, be arranged on battery and carry the cat ladder cross sliding clock (32) of vertical sliding movable pendulum bar (49) top, cat ladder vertical slipper (22), be arranged on T-shaped supporting plate slide block (24) on deck panels in frame (2) by cat ladder vertical slipper base (20), be arranged on the T-shaped supporting plate (23) on T-shaped supporting plate slide block (24), be arranged on the movable battery supporting plate (18) of T-shaped supporting plate (23) top, described battery cap feed mechanism comprises that being fixed on deck panels on frame (3) goes up vibrating disk (21), the block track (19) that is connected with vibrating disk (21), be arranged on main shaft (46) sending the block the left cam of fork (52), send the block the right cam of fork (48), be arranged on send the block left cam of fork (52) rear send block fork (45), carry slide block (43) by the block that send block fork (45) to promote, described battery adjusted device comprises the stepper motor that is arranged on camshaft (6) move both vertically left cam (36) and right cam (35), be arranged on the move both vertically stepper motor tuning slide block (57) of left cam (36) and right cam (35) top of stepper motor, be arranged on the stepper motor (16) on stepper motor tuning slide block (57), be arranged on the rubber tire (15) of stepper motor (16) spindle nose, be fixed on the upper optoelectronic switch of deck panels in frame (2) and move fork (56), optoelectronic switch moves fork (56) the one left cams of end in contact optoelectronic switch (55), the right cam of optoelectronic switch (54), other end contact optoelectronic switch slide block (37), optoelectronic switch slide block (37) contact optoelectronic switch detection head (14), described stored energy welding connection mechanism comprises the stored energy welding earthing of frame guide rail (38) that is fixed on deck panels on frame (3), be arranged on stored energy welding on stored energy welding earthing of frame guide rail (38) pick (41), be arranged on the left cam of lower capillary (53) on main shaft (46), the right cam of lower capillary (47), be arranged on the lower capillary (39) of the left cam of lower capillary (53) top, be fixed on pick upper capillary (40) on (41) of stored energy welding, promote stored energy welding and pick (41) along the mobile cylinder (42) of welding frame guide rail (38), described finished product receiving mechanism comprises fixedly supporting plate (17) of the battery collecting board base (58) that is fixed on deck panels on frame (3), the power transmission pond hopper (11) that is fixed on battery collecting board base (58), battery collecting board (44) and battery conveying.
2. the anodal block of ni-mh according to claim 1/NI-G AA cylindrical battery automatic welding machine is characterized in that power transmission pond hopper (11) is that become angle with deck panels (3) on worktable frame be the inclined-plane of 10 °.
3. the anodal block of ni-mh according to claim 1 and 2/NI-G AA cylindrical battery automatic welding machine, it is characterized in that its employing double setting, namely adopt two stepper motor tuning slide blocks (57), two cover optoelectronic switch detection heads (14), two cover bonding machines (41) and the upper capillary (40) that matches with it, lower capillary (39), vibrating disk (21), block to carry slide block (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220519429 CN202984901U (en) | 2012-10-10 | 2012-10-10 | Nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220519429 CN202984901U (en) | 2012-10-10 | 2012-10-10 | Nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202984901U true CN202984901U (en) | 2013-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220519429 Expired - Lifetime CN202984901U (en) | 2012-10-10 | 2012-10-10 | Nickel metal hydride / nickel-cadmium AA cylindrical battery anode cover cap automatic welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202984901U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941406A (en) * | 2012-10-10 | 2013-02-27 | 朱小军 | Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery |
| CN105058070A (en) * | 2015-09-01 | 2015-11-18 | 益阳科力远电池有限责任公司 | Automatic cap welding all-in-one machine |
-
2012
- 2012-10-10 CN CN 201220519429 patent/CN202984901U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941406A (en) * | 2012-10-10 | 2013-02-27 | 朱小军 | Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery |
| CN102941406B (en) * | 2012-10-10 | 2015-01-21 | 朱小军 | Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery |
| CN105058070A (en) * | 2015-09-01 | 2015-11-18 | 益阳科力远电池有限责任公司 | Automatic cap welding all-in-one machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Wuzhou Oce force Industrial Automation Co., Ltd. Assignor: Zhu Xiaojun| Huang Yongqing|Chen Bingzhong Contract record no.: 2013450000084 Denomination of utility model: Automatic welding machine for anode cap of nickel hydride/nickel cadmium AA cylindrical battery Granted publication date: 20130612 License type: Exclusive License Record date: 20131118 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130612 Effective date of abandoning: 20150121 |
|
| RGAV | Abandon patent right to avoid regrant |