CN102941389A - Processing technique for continuous stamping and automatic tin immersion cleaning drying - Google Patents
Processing technique for continuous stamping and automatic tin immersion cleaning drying Download PDFInfo
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- CN102941389A CN102941389A CN2012104941202A CN201210494120A CN102941389A CN 102941389 A CN102941389 A CN 102941389A CN 2012104941202 A CN2012104941202 A CN 2012104941202A CN 201210494120 A CN201210494120 A CN 201210494120A CN 102941389 A CN102941389 A CN 102941389A
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Abstract
The invention relates to processing of continuous and automatic tin immersion cleaning, in particular to a processing technique for continuous stamping and automatic tin immersion cleaning drying. The processing technique comprises a feeding system, a tin immersion system, a water supply system, a cleaning drying system, a control system and a receiving system. The processing technique is characterized in that the feeding system, the tin immersion system, the cleaning drying system and the receiving system are sequentially connected, the cleaning drying system is further connected with the water supply system in the connection process, and the tin immersion system, the water supply system and the cleaning drying system are respectively connected with the control system. Material production in the system, tinning, cleaning and packaging are continuous and automatic. Therefore, turnaround time and cost are reduced, labor cost is reduced, so that productivity is improved, and manufacturing cost is reduced.
Description
Technical field
The present invention relates to the processing procedure that a kind of continuous automatic dipping tin cleans, specifically the process technique of the automatic wicking cleaning, drying of a kind of continuous punching; It is convenient to produce, can promote production capacity and can reduce the characteristics of cost and dark tool practicality.
Background technology
The processing procedure that industry is relatively popularized at present: stamping machine is produced product, product is surface clean again, tin on the product part then, and these processes are separately independently, need the turnover through the several times place, turnover packing, upper tin adopt artificial upper tin, and labour intensity is large, production capacity is low, product quality is unstable, along with the increase of domestic labor cost, manually goes up the production bottleneck that tin has become enterprise product cost and the phase of friendship.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, the process technique of the automatic wicking cleaning, drying of a kind of continuous punching is provided, produce, promote production capacity and reduce cost with convenient.
For achieving the above object, the process technique of the automatic wicking cleaning, drying of a kind of continuous punching of the present invention comprises feeding system, wicking system, water system, cleaning, drying system, control system and material-receiving system; Described feeding system, wicking system, cleaning, drying system and material-receiving system connect successively, and in this connection procedure, the cleaning, drying system also is connected with a water system; Described wicking system, water system are connected with control system with the cleaning, drying system and are connected.Whole processing procedure from the feeding system to the material-receiving system is the operation process of automation, continuity and harmony.
Preferably, be provided with in the described wicking system and help weld groove and wicking groove, so that help weldering and wicking to carry out automatic job can be simultaneously continuous the time; Described weld groove and the wicking groove of helping designs for integral type.
Further improvement as such scheme, help weld groove and wicking groove in the described wicking system are provided with breach, so that unnecessary tin and scaling powder overflow from indentation, there, guarantee the uniformity of tin liquor face, guarantee tin size height and thickness stability on the product of wicking, the impurity that produces in the exhaust operation.
Preferably, be provided with the brace table that a kind of height is adjustable structure in the described wicking system, the upper tin height of the regional area of can be general different products.
Preferably, be provided with motor in the described wicking system, advance scaling powder and tin liquor with continual in weld groove and the wicking groove to helping; This can guarantee on the one hand scaling powder in helping weld groove and wicking groove and the flowability of tin liquor, to reach the sufficient fine and close effect of upper tin, can avoid on the other hand repeatedly recycling scaling powder and tin liquor, greatly reduces waste.
Further improvement as such scheme, described motor is a kind of frequency converter motor that adopts Frequency Converter Control and adjustment structure, this has not only improved the stability that helps welding fluid face and tin liquor face height, guarantee the uniformity of upper tin, the different liquid levels of all right Set arbitrarily are so that the product thread-changing easily realizes.
Preferably, be provided with a plurality of rinse baths in the described cleaning, drying system, removing product surface scolder and oil, and dirty or other impurity on surface; The water of rinse bath can adopt through the active water of purified treatment improving dirt-removing power, and can adopt water pump that mobile water source capable of circulation is provided, thereby has improved dirt-removing power and increased recyclingly, meets the environmental protection and energy saving requirement.
As the further improvement of such scheme, described rinse bath is provided with ultrasonic equipment, dry slot and heater.Set up ultrasonic equipment, produce shock wave to drive the water source, greatly promote clean effect; In rinse bath, can set up spray gun, can spray the water with certain pressure, thereby be convenient to wash on the product dead angle dirty; And the setting of heater can be accelerated the drying of product.
Further improvement as such scheme is provided with air pressure gun in the described dry slot, and the setting of this air pressure gun is in order to prevent the water generates crossfire of adjacent two rinse baths.
Water source in the water system can--disengaging of the product surface greasy dirt is convenient in the pre-treatments such as carbonization--resinification--salt salinize, and the is dirty impurity of Denging be decomposed through precipitation.
The invention has the beneficial effects as follows: material production, upper tin and cleaning are packaged as Automatic continuous.This has reduced turnaround time and expense, has reduced labour cost, thereby has improved production capacity, has reduced the cost of making.
Description of drawings
Fig. 1 is general structure schematic flow sheet of the present invention;
Fig. 2 is feeding system schematic diagram of the present invention;
Fig. 3 is wicking system architecture schematic diagram of the present invention;
Fig. 4 is cleaning, drying system architecture schematic diagram of the present invention;
Fig. 5 is water system structural representation of the present invention;
Fig. 6 is material-receiving system structural representation of the present invention.
The specific embodiment
Describe the present invention below in conjunction with the drawings and specific embodiments, but not as limitation of the invention.
With reference to Fig. 1 ~ 6, the processing procedure that provides a kind of automatic wicking to clean, it comprises feeding system 1, wicking system 2, water system 3, cleaning, drying system 4, control system 5 and material-receiving system 6.
Described feeding system 1 comprises feed mechanism 11, press machine 12, and hardware dies 13, five metals sheet material 14, support wheel 15, continuous strip product 16, five metals plate adopt the mould punching on the multiple-die press to mold product 16 by feed mechanism 11.
Described wicking system 2 comprises and helps weld groove 21, wicking groove 22, air draft pipe 23, frequency converter motor 24, scaling powder 25, tin 26. brace tables 28. heating controllers are heated into the liquid of fusing with tin. and help weld groove 21 and wicking groove 22 in the described wicking system are provided with breach, so that unnecessary tin and scaling powder overflow from indentation, there, guarantee the uniformity of tin liquor face, guarantee tin size height and thickness stability on the hardware products of wicking, the impurity that produces in the exhaust operation.
Help weld groove 21 to be provided with helping of projection and weld pilot trench 211, help weld groove that frequency converter motor 24 is housed, by helping weld groove 21 bottoms to helping weldering pilot trench 211 continuous supplying scaling powders 25, motor adopts Frequency Converter Control, improves the stability that helps the welding fluid face.
Wicking groove 22 is provided with the sticking tin pilot trench 221 of projection, and wicking groove 22 is equipped with frequency converter motor 24, provides continuously tin 26. frequency converter motors 24 to adopt Frequency Converter Control by wicking groove 22 bottoms to sticking tin pilot trench 221, improves the stability of tin liquor face.
Described water system 3 comprises the front water butt 31 of purification, cleaning system 32, water butt 33 after purifying, aqueduct 34, described cleaning system 32 includes quartz sand water purification barrel 321, active carbon purifying bucket 322, inhale salt softening tank 323, and yin and yang resin purification barrel 324.
Described cleaning, drying system 4 includes 41,8 rinse baths 421 ~ 428 of conveyer belt, and 6 female rinse baths, some supply-water pumps and air compressor machine, heater, temperature controller and aqueduct, gas pipeline. and described rinse bath is provided with ultrasonic equipment and dry slot.
The outside running water is successively by water butt 31 before the purification in the water system 3, cleaning system 32, water butt 33 after purifying, through purifying, the water of activation is by aqueduct 34, be input in 6 female rinse baths. be provided with heater and temperature controller in female rinse bath, be provided with supply-water pump in female rinse bath, water pump continues to provide the water source in sub-rinse bath, the rinse bath both sides are provided with leaking hole 431, rinse bath 421 ~ 428 unnecessary current are got back to and are made in female rinse bath, are provided with air pressure gun 49 and steam vent 491 in the middle of adjacent two rinse baths.
The product 16 of described continuous strip is by brace table 28, and brace table is Height Adjustable, regulates according to this wicking height of product, treats that wicking position temperature immerses in scaling powder and the tin liquor successively, is stained with scaling powder 25 and soaks tin 26.
Driving product by conveyer belt 41 sinks to forward in rinse bath 421 and the fine purifiation groove 422, washings through purified treatment all are housed in two grooves, and the suitable cleaning fluid that adds. rinse bath 421 and fine purifiation groove 422 bottoms are provided with ultrasonic transducer, ultrasonic wave is converted to high-frequency mechanical vibration to be imported in the cleaning fluid, make washings moment quick washing, bottom holding water pump continuous water supply in rinse bath 421 and the fine purifiation groove 422, there is leaking hole 431 both sides of rinse bath 421 and fine purifiation groove 422, unnecessary water turns back to the cleaning system of female rinse bath from leaking hole 431, with grease, contamination precipitation decomposes, water after the purification flows in female rinse bath recycling. in the middle of rinse bath 421 and the fine purifiation groove 422 air pressure gun 49 is arranged, with ventilative pipeline 491, stop the steeping in water for reconstitution of rinse bath 421 and fine purifiation groove 422 to give birth to crossfire. affect cleaning performance.
Product continues to move forward in the rinse bath 423, on have some spray guns 441, can wash the surperficial dirty of product 16 each corner with the clear water of pressure.
Product moves forward in thick 424, the five rinse baths that the ultrasonic pure water seminal plasma is washed 425 of rinse bath that clean of the 4th ultrasonic pure water again.
In the rinse bath 426 of the 6th ultrasonic pure water essence rinsing, further product surface 16 is cleaned, then enter in the rinse bath 428 that the 7th rinse bath that high wind is cut 427 and the 8th be provided with dry slot, be provided with several blowing inspections at rinse bath 421 ~ 427, blowing hot-air then in rinse bath 428 is processed product 16 is carried out drying.
Be provided with emergency stop push button 411 before and after cleaning, drying system 4 equipment.
Described material-receiving system 6: comprise receiving mechanism 61, packaging tray 62, above-mentioned through wicking, clean, dry rear product 16 is transported to receiving mechanism 61, automatically is involved on the packaging tray 62.
Described control system 5: by control panel, circuit, pipeline is realized the electricity to all devices, the concentrated behaviour of gas does control.
Material production in this system, upper tin and cleaning are packaged as Automatic continuous.This has reduced turnaround time and expense, has reduced labour cost, thereby has improved production capacity, has reduced the cost of making, and reduces defective products.
Below the present invention is described in detail, but apparent, those skilled in the art can carry out various changes and improvements, and does not deviate from the scope of the present invention that appended claims limits.
Claims (9)
1. the process technique of the automatic wicking cleaning, drying of continuous punching, comprise feeding system, wicking system, water system, cleaning, drying system, control system and material-receiving system, it is characterized in that: described feeding system, wicking system, cleaning, drying system and material-receiving system connect successively, in this connection procedure, the cleaning, drying system also is connected with a water system; Described wicking system, water system are connected with control system with the cleaning, drying system and are connected.
2. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 1 is characterized in that: be provided with in the described wicking system and help weld groove and wicking groove, described weld groove and the wicking groove of helping designs for integral type.
3. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 2 is characterized in that: help weld groove and wicking groove in the described wicking system are provided with breach.
4. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 1 is characterized in that: be provided with the brace table that a kind of height is adjustable structure in the described wicking system.
5. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 1 is characterized in that: be provided with motor in the described wicking system.
6. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 5, it is characterized in that: described motor is a kind of frequency converter motor that adopts Frequency Converter Control and adjustment structure.
7. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 1 is characterized in that: be provided with a plurality of rinse baths in the described cleaning, drying system.
8. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 7, it is characterized in that: described rinse bath is provided with ultrasonic equipment, dry slot and heater.
9. the process technique of the automatic wicking cleaning, drying of a kind of continuous punching according to claim 8 is characterized in that: be provided with air pressure gun in the described dry slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104941202A CN102941389A (en) | 2012-11-28 | 2012-11-28 | Processing technique for continuous stamping and automatic tin immersion cleaning drying |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012104941202A CN102941389A (en) | 2012-11-28 | 2012-11-28 | Processing technique for continuous stamping and automatic tin immersion cleaning drying |
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| CN102941389A true CN102941389A (en) | 2013-02-27 |
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| CN2012104941202A Pending CN102941389A (en) | 2012-11-28 | 2012-11-28 | Processing technique for continuous stamping and automatic tin immersion cleaning drying |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148828A (en) * | 2014-05-28 | 2014-11-19 | 无锡兴澄华新钢材有限公司 | Processing technology of stainless steel welding wire |
| CN114171328A (en) * | 2021-12-29 | 2022-03-11 | 中国振华(集团)新云电子元器件有限责任公司(国营第四三二六厂) | Automatic tin immersion equipment |
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| JPS5181743A (en) * | 1975-01-16 | 1976-07-17 | Nippon Steel Corp | RENZOKUYO JUMETSUKI SETSUBI |
| TW574723B (en) * | 2000-07-14 | 2004-02-01 | Ritdisplay Corp | A method for electrochemically planarizing the ITO electrodes of an OLED panel |
| CN201682041U (en) * | 2010-05-25 | 2010-12-22 | 摩比天线技术（深圳）有限公司 | Fluoroplastics radio-frequency coaxial cable immersion tin device |
| CN201770763U (en) * | 2010-01-19 | 2011-03-23 | 东莞市精锋电工机械有限公司 | Automatic soldering machine |
| CN102443831A (en) * | 2011-12-26 | 2012-05-09 | 上海华友金镀微电子有限公司 | Electroplating process and production line of solar cell sheet solder strip |
| CN202415692U (en) * | 2011-12-16 | 2012-09-05 | 苏州宇邦新型材料有限公司 | Surface processing device of copper strip for photovoltaic module before tin immersion |
| CN203197428U (en) * | 2012-11-28 | 2013-09-18 | 东莞立德精密工业有限公司 | Continuous and automatic stamping, tin dipping, cleaning, and drying processing mechanism |
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2012
- 2012-11-28 CN CN2012104941202A patent/CN102941389A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5181743A (en) * | 1975-01-16 | 1976-07-17 | Nippon Steel Corp | RENZOKUYO JUMETSUKI SETSUBI |
| TW574723B (en) * | 2000-07-14 | 2004-02-01 | Ritdisplay Corp | A method for electrochemically planarizing the ITO electrodes of an OLED panel |
| CN201770763U (en) * | 2010-01-19 | 2011-03-23 | 东莞市精锋电工机械有限公司 | Automatic soldering machine |
| CN201682041U (en) * | 2010-05-25 | 2010-12-22 | 摩比天线技术（深圳）有限公司 | Fluoroplastics radio-frequency coaxial cable immersion tin device |
| CN202415692U (en) * | 2011-12-16 | 2012-09-05 | 苏州宇邦新型材料有限公司 | Surface processing device of copper strip for photovoltaic module before tin immersion |
| CN102443831A (en) * | 2011-12-26 | 2012-05-09 | 上海华友金镀微电子有限公司 | Electroplating process and production line of solar cell sheet solder strip |
| CN203197428U (en) * | 2012-11-28 | 2013-09-18 | 东莞立德精密工业有限公司 | Continuous and automatic stamping, tin dipping, cleaning, and drying processing mechanism |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148828A (en) * | 2014-05-28 | 2014-11-19 | 无锡兴澄华新钢材有限公司 | Processing technology of stainless steel welding wire |
| CN104148828B (en) * | 2014-05-28 | 2016-05-04 | 无锡兴澄特种材料有限公司 | Stainless steel welding stick processing technology |
| CN114171328A (en) * | 2021-12-29 | 2022-03-11 | 中国振华(集团)新云电子元器件有限责任公司(国营第四三二六厂) | Automatic tin immersion equipment |
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Application publication date: 20130227 |