CN104328428A - Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment - Google Patents
Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment Download PDFInfo
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- CN104328428A CN104328428A CN201410557942.XA CN201410557942A CN104328428A CN 104328428 A CN104328428 A CN 104328428A CN 201410557942 A CN201410557942 A CN 201410557942A CN 104328428 A CN104328428 A CN 104328428A
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- cleaning
- solution
- groove
- immersion liquid
- equipment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/04—Apparatus for cleaning or pickling metallic material for cleaning pipes
Abstract
The invention discloses equipment for pipe-end cleaning, spraying and phosphating and a using method of the equipment. The equipment comprises a pneumatic lifting device, a bracket, an immersion tank and a cleaning and phosphating solution tank, wherein the bracket is arranged between the pneumatic lifting device and the immersion tank; and the cleaning and phosphating solution tank is arranged below the immersion tank. A solution collecting hopper is arranged between the immersion tank and the cleaning and phosphating solution tank; and a water draining pipe is arranged on the bottom of the solution collecting hopper. A spraying pipe is arranged above the immersion tank, a spray nozzle is arranged on the spraying pipe, a lifting pump is arranged on the spraying pipe, and the spraying pipe is communicated with the cleaning and phosphating solution tank. By virtue of a set of solution circulating device, the equipment disclosed by the invention adopts the small immersion tank, so that the pipe-end cleaning, spraying and phosphating of large pipes can be completed by only use of a small amount of solution. Compared with the conventional large pipes and large tanks, the solution is saved, and the waste solution is reduced; and meanwhile, the energy consumption needed for keeping the solution temperature is effectively lowered, and thus, the equipment is relatively green and environmentally friendly. The pipe-end cleaning, spraying and phosphating technology is suitable for relatively great pipes.
Description
Technical field:
The invention belongs to mechanical field, relate to a kind of cleaning for pipe end, spray and the technology of phosphatization, especially a kind of equipment and using method spraying phosphatization for pipe end cleaning.
Background technology:
Workpiece (iron and steel or aluminium, zinc part) immerses Phosphating Solution (some acid phosphate is main solution), forms the process of one deck water-fast crystal type phosphoric acid salt conversion film, be referred to as phosphatization at surface deposition.
Phosphating process is distinguished by temperature and is mainly divided into: high temperature modification (80-98 DEG C), middle warm type (50-75 DEG C), low temperature modification (30-50 DEG C) and normal temperature type (10-40 DEG C).Distinguish by form of construction work and be mainly divided into:
(1) dip phosphatizing: be applicable to high, medium and low temperature phosphatization feature: equipment is simple, and only need heating tank and corresponding heating installation, the most handy stainless steel or rubber lined trough, stainless steel water back should be placed on groove both sides.
(2) spray phosphatization: in being applicable to, low temperature phosphor technique, big area workpiece can be processed, as automobile, refrigerator, washing machine shell.Feature: the treatment time is short, film formation reaction speed is fast, and production efficiency is high, and this method obtain phosphatize phosphate coat compact crystallization, evenly, film is thin, solidity to corrosion good.
(3) Phosphating: when above-mentioned two kinds of methods cannot be implemented, adopts this law, operates at normal temperatures, easily brush, can remove corrosion, workpiece seasoning after phosphatization, good antirust property, but phosphatization effect is not as first two.
But being no matter the phosphatization of which kind of mode, is all rely on Phosphating Solution to generate phosphatize phosphate coat with the contact of workpiece, for the phosphatization of large pipe, by tubing thorough impregnation or evenly spray the Phosphating Solution that certainly will consume magnanimity, produce huge cost.After the metal ion in Phosphating Solution and other inorganic impurity reach certain concentration, because treatment effect does not reach processing requirement, acid solution needs again to prepare and change.In this process, a large amount of waste liquids and phosphatization slag can be produced.These by products will certainly cause certain threat to environment, need to process, and further increase production cost.And if need the high temperature phosphorization carrying out large pipe, also need to heat Phosphating Solution, tank solution is heated for a long time, and solution evaporation amount is large, and energy consumption is large, and phosphatization deposition is many, can cause immeasurable cost allowance and wastage of material.
Summary of the invention:
The object of the invention is to the shortcoming overcoming above-mentioned prior art, be provided for equipment and the using method of pipe end cleaning spray phosphatization, solve Phosphating Solution liquid consumption in the cleaning of large pipe dipping too much, produce a large amount of waste liquid, and high temperature phosphorization consumes the problem of multiple-energy-source.
The object of the invention is to solve by the following technical programs:
For an equipment for pipe end cleaning spray phosphatization, comprise pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove.
Be provided with liquid collecting bucket between described immersion liquid groove and cleaning phosphating solution groove, bottom liquid collecting bucket, be provided with water shoot.
Be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, shower is communicated with cleaning phosphating solution groove.
Described immersion liquid groove top arranges cover of becalming.
For a method for pipe end cleaning spray phosphatization, step is as follows:
(1) by e Foerderanlage, tubing is transported to by immersion liquid groove, then makes one end of tubing insert the opening position of immersion liquid groove by lifting apparatus, immerse in immersion liquid groove;
(2) after solution self-stip phosphating solution groove is promoted by lift pump, spray from nozzle through jet pipe, cleaning showers phosphatization is carried out to pipe end;
(3) when high temperature phosphorization, need install at immersion liquid groove cover of becalming additional; Steam is becalmed under cover crotch by top, after condensation together with the unnecessary tank liquor from top overflow, flow to water shoot through liquid collecting bucket, enters below, below solution tank, carries out recycle, reach pipe end cleaning, spray and the object of phosphatization.
In described tubing cleaning, spray, method for bonderizing, by a set of solution circulating device, use the immersion liquid groove that small-sized, only use a small amount of solution, just can complete the pipe end cleaning showers phosphatization of large pipe.Compare traditional large tubing vat body, saved solution, decreased the generation of waste liquid, effectively reduce the energy consumption maintained needed for solution temperature, environmental protection more simultaneously.This kind of pipe end spray, cleaning, phosphorization technology are applicable to larger tubing.
Cleaning of the present invention, spray, phosphating equipment, be mainly used in large pipe, only just can realize the cleaning of large pipe pipe end, spray and phosphatization by a small amount of solution, angle and the degree of depth that tubing inserts immersion liquid groove can be adjusted, to adjust position and the intensity of phosphatization according to tube outer diameter.
Beneficial effect of the present invention is:
(1) only a small amount of solution is carried out recycle, just can complete the cleaning of large pipe, spray and phosphatization, like this with traditional dip phosphatizing with spray phosphatization compared with, greatly saved resource, significantly reduced production cost.
(2) angle and the degree of depth by regulating tubing to insert immersion liquid groove, can regulate need to clean, the position of spray and phosphatization and intensity, add the handiness of production.
(3) only use a small amount of solution liquid, greatly reduce the generation of waste liquid, not only save the cost of liquid waste disposal, and clean environment firendly more.
(4) only use a small amount of solution, if need high temperature phosphorization be carried out, then greatly reduce heating and the energy consumption needed for holding temperature, significantly reduce production cost, and energy-conserving and environment-protective more.
Accompanying drawing illustrates:
Fig. 1 is patent tubing of the present invention cleaning, spray and the front view of phosphating equipment.
Wherein: 1 be tubing, 2 be pneumatic lifting device, 3 be support, 4 be immersion liquid groove, 5 be lift pump, 6 be shower, 7 be cover of becalming, 9 be liquid collecting bucket, 10 be water shoot, 11 be cleaning phosphating solution groove for nozzle, 8.
Embodiment:
Below in conjunction with accompanying drawing, the present invention is described in further detail:
See Fig. 1, a kind of equipment for pipe end cleaning spray phosphatization, comprises pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, and Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove.
Be provided with liquid collecting bucket between described immersion liquid groove and cleaning phosphating solution groove, bottom liquid collecting bucket, be provided with water shoot.
Be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, shower is communicated with cleaning phosphating solution groove.
Described immersion liquid groove top arranges cover of becalming.
For a method for pipe end cleaning spray phosphatization, step is as follows:
(1) by e Foerderanlage, tubing is transported to by immersion liquid groove, then makes one end of tubing insert the opening position of immersion liquid groove by lifting apparatus, immerse in immersion liquid groove;
(2) after solution self-stip phosphating solution groove is promoted by lift pump, spray from nozzle through jet pipe, cleaning showers phosphatization is carried out to pipe end;
(3) when high temperature phosphorization, need install at immersion liquid groove cover of becalming additional; Steam is becalmed under cover crotch by top, after condensation together with the unnecessary tank liquor from top overflow, flow to water shoot through liquid collecting bucket, enters below, below solution tank, carries out recycle, reach pipe end cleaning, spray and the object of phosphatization.
In described tubing cleaning, spray, method for bonderizing, by a set of solution circulating device, use the immersion liquid groove that small-sized, only use a small amount of solution, just can complete the pipe end cleaning showers phosphatization of large pipe.Compare traditional large tubing vat body, saved solution, decreased the generation of waste liquid, effectively reduce the energy consumption maintained needed for solution temperature, environmental protection more simultaneously.This kind of pipe end spray, cleaning, phosphorization technology are applicable to larger tubing.
Cleaning of the present invention, spray, phosphating equipment, be mainly used in large pipe, only just can realize the cleaning of large pipe pipe end, spray and phosphatization by a small amount of solution, angle and the degree of depth that tubing inserts immersion liquid groove can be adjusted, to adjust position and the intensity of phosphatization according to tube outer diameter.
Beneficial effect of the present invention is:
(1) only a small amount of solution is carried out recycle, just can complete the cleaning of large pipe, spray and phosphatization, like this with traditional dip phosphatizing with spray phosphatization compared with, greatly saved resource, significantly reduced production cost.
(2) angle and the degree of depth by regulating tubing to insert immersion liquid groove, can regulate need to clean, the position of spray and phosphatization and intensity, add the handiness of production.
(3) only use a small amount of solution liquid, greatly reduce the generation of waste liquid, not only save the cost of liquid waste disposal, and clean environment firendly more.
Only use a small amount of solution, if need high temperature phosphorization be carried out, then greatly reduce heating and the energy consumption needed for holding temperature, significantly reduce production cost, and energy-conserving and environment-protective more.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, when the method and technology contents that can utilize above-mentioned announcement are made a little change or be modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, still belong in the scope of technical solution of the present invention.
Claims (5)
1. the equipment for pipe end cleaning spray phosphatization, it is characterized in that: comprise pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove.
2. equipment as claimed in claim 1, is characterized in that: be provided with liquid collecting bucket between described immersion liquid groove and cleaning phosphating solution groove, be provided with water shoot bottom liquid collecting bucket.
3. equipment as claimed in claim 1, is characterized in that: be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, and shower is communicated with cleaning phosphating solution groove.
4. equipment as claimed in claim 1, is characterized in that: described immersion liquid groove top arranges cover of becalming.
5., for a method for pipe end cleaning spray phosphatization, it is characterized in that, step is as follows:
(1) by e Foerderanlage, tubing is transported to by immersion liquid groove, then makes one end of tubing insert the opening position of immersion liquid groove by lifting apparatus, immerse in immersion liquid groove;
(2) after solution self-stip phosphating solution groove is promoted by lift pump, spray from nozzle through jet pipe, cleaning showers phosphatization is carried out to pipe end;
(3) when high temperature phosphorization, need install at immersion liquid groove cover of becalming additional; Steam is becalmed under cover crotch by top, after condensation together with the unnecessary tank liquor from top overflow, flow to water shoot through liquid collecting bucket, enters below, below solution tank, carries out recycle, reach pipe end cleaning, spray and the object of phosphatization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410557942.XA CN104328428A (en) | 2014-10-20 | 2014-10-20 | Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410557942.XA CN104328428A (en) | 2014-10-20 | 2014-10-20 | Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104328428A true CN104328428A (en) | 2015-02-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410557942.XA Pending CN104328428A (en) | 2014-10-20 | 2014-10-20 | Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment |
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| CN (1) | CN104328428A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104962942A (en) * | 2015-06-12 | 2015-10-07 | 内蒙古包钢钢联股份有限公司 | Improved silicon steel plate belt surface cleaning device and cleaning method |
| CN105220169A (en) * | 2015-10-27 | 2016-01-06 | 天广消防股份有限公司 | A kind of cylinder body of fire extinguisher automatic pickling phosphating plant |
| CN105420708A (en) * | 2015-12-31 | 2016-03-23 | 陕西昕宇表面工程有限公司 | Circulating device for pipe end spraying and phosphating and use method |
| CN105441917A (en) * | 2015-12-31 | 2016-03-30 | 陕西昕宇表面工程有限公司 | Pipe end phosphating equipment and application method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201834968U (en) * | 2010-10-30 | 2011-05-18 | 江苏胜大石油设备制造有限公司 | Casing screw thread phosphorization apparatus |
| CN102212811A (en) * | 2011-05-24 | 2011-10-12 | 无锡尤斯威科石油钻具有限公司 | Long axis piece end phosphating treatment device |
| CN103422081A (en) * | 2012-05-15 | 2013-12-04 | 中国石油集团渤海石油装备制造有限公司 | Drill collar intermediate-temperature phosphating process and phosphating device thereof |
| CN204080106U (en) * | 2014-10-20 | 2015-01-07 | 西安晨宇环境工程有限公司 | A kind of equipment for pipe end cleaning spray phosphatization |
-
2014
- 2014-10-20 CN CN201410557942.XA patent/CN104328428A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201834968U (en) * | 2010-10-30 | 2011-05-18 | 江苏胜大石油设备制造有限公司 | Casing screw thread phosphorization apparatus |
| CN102212811A (en) * | 2011-05-24 | 2011-10-12 | 无锡尤斯威科石油钻具有限公司 | Long axis piece end phosphating treatment device |
| CN103422081A (en) * | 2012-05-15 | 2013-12-04 | 中国石油集团渤海石油装备制造有限公司 | Drill collar intermediate-temperature phosphating process and phosphating device thereof |
| CN204080106U (en) * | 2014-10-20 | 2015-01-07 | 西安晨宇环境工程有限公司 | A kind of equipment for pipe end cleaning spray phosphatization |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104962942A (en) * | 2015-06-12 | 2015-10-07 | 内蒙古包钢钢联股份有限公司 | Improved silicon steel plate belt surface cleaning device and cleaning method |
| CN105220169A (en) * | 2015-10-27 | 2016-01-06 | 天广消防股份有限公司 | A kind of cylinder body of fire extinguisher automatic pickling phosphating plant |
| CN105220169B (en) * | 2015-10-27 | 2017-06-16 | 福建天广消防有限公司 | A kind of cylinder body of fire extinguisher automatic pickling phosphating plant |
| CN105420708A (en) * | 2015-12-31 | 2016-03-23 | 陕西昕宇表面工程有限公司 | Circulating device for pipe end spraying and phosphating and use method |
| CN105441917A (en) * | 2015-12-31 | 2016-03-30 | 陕西昕宇表面工程有限公司 | Pipe end phosphating equipment and application method |
| CN105441917B (en) * | 2015-12-31 | 2018-06-19 | 陕西昕宇表面工程有限公司 | A kind of pipe end phosphating equipment and application method |
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Application publication date: 20150204 |
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