CN204080106U - A kind of equipment for pipe end cleaning spray phosphatization - Google Patents
A kind of equipment for pipe end cleaning spray phosphatization Download PDFInfo
- Publication number
- CN204080106U CN204080106U CN201420607611.8U CN201420607611U CN204080106U CN 204080106 U CN204080106 U CN 204080106U CN 201420607611 U CN201420607611 U CN 201420607611U CN 204080106 U CN204080106 U CN 204080106U
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- China
- Prior art keywords
- groove
- cleaning
- immersion liquid
- solution
- shower
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 52
- 239000007921 spray Substances 0.000 title claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 60
- 238000007654 immersion Methods 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 6
- 230000003247 decreasing Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000006011 modification reaction Methods 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K [O-]P([O-])([O-])=O Chemical compound 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- 239000002253 acid Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
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- 150000003016 phosphoric acids Chemical class 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound 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Abstract
The utility model discloses a kind of equipment for pipe end cleaning spray phosphatization, comprise pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove.Be provided with liquid collecting bucket between described immersion liquid groove and cleaning phosphating solution groove, bottom liquid collecting bucket, be provided with water shoot.Be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, shower is communicated with cleaning phosphating solution groove.Equipment of the present utility model, by a set of solution circulating device, uses the immersion liquid groove that small-sized, only uses a small amount of solution, just can complete the pipe end cleaning showers phosphatization of large pipe.Compare traditional large tubing vat body, saved solution, decreased the generation of waste liquid, effectively reduce the energy consumption maintained needed for solution temperature, environmental protection more simultaneously.This kind of pipe end spray, cleaning, phosphorization technology are applicable to larger tubing.
Description
Technical field:
The utility model belongs to mechanical field, relates to a kind of cleaning for pipe end, spray and the technology of phosphatization, especially a kind of equipment spraying phosphatization for pipe end cleaning.
Background technology:
Workpiece (iron and steel or aluminium, zinc part) immerses Phosphating Solution (some acid phosphate is main solution), forms the process of one deck water-fast crystal type phosphoric acid salt conversion film, be referred to as phosphatization at surface deposition.
Phosphating process is distinguished by temperature and is mainly divided into: high temperature modification (80-98 DEG C), middle warm type (50-75 DEG C), low temperature modification (30-50 DEG C) and normal temperature type (10-40 DEG C).Distinguish by form of construction work and be mainly divided into:
(1) dip phosphatizing: be applicable to high, medium and low temperature phosphatization feature: equipment is simple, and only need heating tank and corresponding heating installation, the most handy stainless steel or rubber lined trough, stainless steel water back should be placed on groove both sides.
(2) spray phosphatization: in being applicable to, low temperature phosphor technique, big area workpiece can be processed, as automobile, refrigerator, washing machine shell.Feature: the treatment time is short, film formation reaction speed is fast, and production efficiency is high, and this method obtain phosphatize phosphate coat compact crystallization, evenly, film is thin, solidity to corrosion good.
(3) Phosphating: when above-mentioned two kinds of methods cannot be implemented, adopts this law, operates at normal temperatures, easily brush, can remove corrosion, workpiece seasoning after phosphatization, good antirust property, but phosphatization effect is not as first two.
But being no matter the phosphatization of which kind of mode, is all rely on Phosphating Solution to generate phosphatize phosphate coat with the contact of workpiece, for the phosphatization of large pipe, by tubing thorough impregnation or evenly spray the Phosphating Solution that certainly will consume magnanimity, produce huge cost.After the metal ion in Phosphating Solution and other inorganic impurity reach certain concentration, because treatment effect does not reach processing requirement, acid solution needs again to prepare and change.In this process, a large amount of waste liquids and phosphatization slag can be produced.These by products will certainly cause certain threat to environment, need to process, and further increase production cost.And if need the high temperature phosphorization carrying out large pipe, also need to heat Phosphating Solution, tank solution is heated for a long time, and solution evaporation amount is large, and energy consumption is large, and phosphatization deposition is many, can cause immeasurable cost allowance and wastage of material.
Utility model content:
The purpose of this utility model is the shortcoming overcoming above-mentioned prior art, be provided for the equipment of pipe end cleaning spray phosphatization, solve Phosphating Solution liquid consumption in the cleaning of large pipe dipping too much, produce a large amount of waste liquid, and high temperature phosphorization consumes the problem of multiple-energy-source.
The purpose of this utility model solves by the following technical programs:
For an equipment for pipe end cleaning spray phosphatization, comprise pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove.
Be provided with liquid collecting bucket between described immersion liquid groove and cleaning phosphating solution groove, bottom liquid collecting bucket, be provided with water shoot.
Be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, shower is communicated with cleaning phosphating solution groove.
Described immersion liquid groove top arranges cover of becalming.
For a method for pipe end cleaning spray phosphatization, step is as follows:
(1) by e Foerderanlage, tubing is transported to by immersion liquid groove, then makes one end of tubing insert the opening position of immersion liquid groove by lifting apparatus, immerse in immersion liquid groove;
(2) after solution self-stip phosphating solution groove is promoted by lift pump, spray from nozzle through jet pipe, cleaning showers phosphatization is carried out to pipe end;
(3) when high temperature phosphorization, need install at immersion liquid groove cover of becalming additional; Steam is becalmed under cover crotch by top, after condensation together with the unnecessary tank liquor from top overflow, flow to water shoot through liquid collecting bucket, enters below, below solution tank, carries out recycle, reach pipe end cleaning, spray and the object of phosphatization.
In described tubing cleaning, spray, method for bonderizing, by a set of solution circulating device, use the immersion liquid groove that small-sized, only use a small amount of solution, just can complete the pipe end cleaning showers phosphatization of large pipe.Compare traditional large tubing vat body, saved solution, decreased the generation of waste liquid, effectively reduce the energy consumption maintained needed for solution temperature, environmental protection more simultaneously.This kind of pipe end spray, cleaning, phosphorization technology are applicable to larger tubing.
Cleaning of the present utility model, spray, phosphating equipment, be mainly used in large pipe, only just can realize the cleaning of large pipe pipe end, spray and phosphatization by a small amount of solution, angle and the degree of depth that tubing inserts immersion liquid groove can be adjusted, to adjust position and the intensity of phosphatization according to tube outer diameter.
The beneficial effects of the utility model are:
(1) only a small amount of solution is carried out recycle, just can complete the cleaning of large pipe, spray and phosphatization, like this with traditional dip phosphatizing with spray phosphatization compared with, greatly saved resource, significantly reduced production cost.
(2) angle and the degree of depth by regulating tubing to insert immersion liquid groove, can regulate need to clean, the position of spray and phosphatization and intensity, add the handiness of production.
(3) only use a small amount of solution liquid, greatly reduce the generation of waste liquid, not only save the cost of liquid waste disposal, and clean environment firendly more.
(4) only use a small amount of solution, if need high temperature phosphorization be carried out, then greatly reduce heating and the energy consumption needed for holding temperature, significantly reduce production cost, and energy-conserving and environment-protective more.
Accompanying drawing illustrates:
Fig. 1 is the cleaning of the utility model patent tubing, spray and the front view of phosphating equipment.
Wherein: 1 be tubing, 2 be pneumatic lifting device, 3 be support, 4 be immersion liquid groove, 5 be lift pump, 6 be shower, 7 be cover of becalming, 9 be liquid collecting bucket, 10 be water shoot, 11 be cleaning phosphating solution groove for nozzle, 8.
Embodiment:
Below in conjunction with accompanying drawing, the utility model is described in further detail:
See Fig. 1, a kind of equipment for pipe end cleaning spray phosphatization, comprises pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, and Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove.
Be provided with liquid collecting bucket between described immersion liquid groove and cleaning phosphating solution groove, bottom liquid collecting bucket, be provided with water shoot.
Be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, shower is communicated with cleaning phosphating solution groove.
Described immersion liquid groove top arranges cover of becalming.
For a method for pipe end cleaning spray phosphatization, step is as follows:
(1) by e Foerderanlage, tubing is transported to by immersion liquid groove, then makes one end of tubing insert the opening position of immersion liquid groove by lifting apparatus, immerse in immersion liquid groove;
(2) after solution self-stip phosphating solution groove is promoted by lift pump, spray from nozzle through jet pipe, cleaning showers phosphatization is carried out to pipe end;
(3) when high temperature phosphorization, need install at immersion liquid groove cover of becalming additional; Steam is becalmed under cover crotch by top, after condensation together with the unnecessary tank liquor from top overflow, flow to water shoot through liquid collecting bucket, enters below, below solution tank, carries out recycle, reach pipe end cleaning, spray and the object of phosphatization.
In described tubing cleaning, spray, method for bonderizing, by a set of solution circulating device, use the immersion liquid groove that small-sized, only use a small amount of solution, just can complete the pipe end cleaning showers phosphatization of large pipe.Compare traditional large tubing vat body, saved solution, decreased the generation of waste liquid, effectively reduce the energy consumption maintained needed for solution temperature, environmental protection more simultaneously.This kind of pipe end spray, cleaning, phosphorization technology are applicable to larger tubing.
Cleaning of the present utility model, spray, phosphating equipment, be mainly used in large pipe, only just can realize the cleaning of large pipe pipe end, spray and phosphatization by a small amount of solution, angle and the degree of depth that tubing inserts immersion liquid groove can be adjusted, to adjust position and the intensity of phosphatization according to tube outer diameter.
The beneficial effects of the utility model are:
(1) only a small amount of solution is carried out recycle, just can complete the cleaning of large pipe, spray and phosphatization, like this with traditional dip phosphatizing with spray phosphatization compared with, greatly saved resource, significantly reduced production cost.
(2) angle and the degree of depth by regulating tubing to insert immersion liquid groove, can regulate need to clean, the position of spray and phosphatization and intensity, add the handiness of production.
(3) only use a small amount of solution liquid, greatly reduce the generation of waste liquid, not only save the cost of liquid waste disposal, and clean environment firendly more.
Only use a small amount of solution, if need high temperature phosphorization be carried out, then greatly reduce heating and the energy consumption needed for holding temperature, significantly reduce production cost, and energy-conserving and environment-protective more.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, when the method and technology contents that can utilize above-mentioned announcement are made a little change or be modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, still belong in the scope of technical solution of the present invention.
Claims (4)
1. the equipment for pipe end cleaning spray phosphatization, it is characterized in that: comprise pneumatic lifting device, support, immersion liquid groove and cleaning phosphating solution groove, Bracket setting, between pneumatic lifting device and immersion liquid groove, is provided with cleaning phosphating solution groove below immersion liquid groove; Liquid collecting bucket is provided with between described immersion liquid groove and cleaning phosphating solution groove.
2. equipment as claimed in claim 1, is characterized in that: be provided with water shoot bottom described liquid collecting bucket.
3. equipment as claimed in claim 1, is characterized in that: be provided with shower above described immersion liquid groove, shower be provided with nozzle, shower is provided with lift pump, and shower is communicated with cleaning phosphating solution groove.
4. equipment as claimed in claim 1, is characterized in that: described immersion liquid groove top arranges cover of becalming.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420607611.8U CN204080106U (en) | 2014-10-20 | 2014-10-20 | A kind of equipment for pipe end cleaning spray phosphatization |
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| CN201420607611.8U CN204080106U (en) | 2014-10-20 | 2014-10-20 | A kind of equipment for pipe end cleaning spray phosphatization |
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| CN204080106U true CN204080106U (en) | 2015-01-07 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104328428A (en) * | 2014-10-20 | 2015-02-04 | 西安晨宇环境工程有限公司 | Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment |
| CN105220169A (en) * | 2015-10-27 | 2016-01-06 | 天广消防股份有限公司 | A kind of cylinder body of fire extinguisher automatic pickling phosphating plant |
-
2014
- 2014-10-20 CN CN201420607611.8U patent/CN204080106U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104328428A (en) * | 2014-10-20 | 2015-02-04 | 西安晨宇环境工程有限公司 | Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment |
| CN105220169A (en) * | 2015-10-27 | 2016-01-06 | 天广消防股份有限公司 | A kind of cylinder body of fire extinguisher automatic pickling phosphating plant |
| CN105220169B (en) * | 2015-10-27 | 2017-06-16 | 福建天广消防有限公司 | A kind of cylinder body of fire extinguisher automatic pickling phosphating plant |
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