CN102941339A - Method and device for fixing pouring position of pouring ladle - Google Patents
Method and device for fixing pouring position of pouring ladle Download PDFInfo
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- CN102941339A CN102941339A CN2012104281039A CN201210428103A CN102941339A CN 102941339 A CN102941339 A CN 102941339A CN 2012104281039 A CN2012104281039 A CN 2012104281039A CN 201210428103 A CN201210428103 A CN 201210428103A CN 102941339 A CN102941339 A CN 102941339A
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- casting ladle
- rotating shaft
- curvilinear guide
- pouring
- pouring position
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Abstract
The invention aims at providing a method for fixing a pouring position of a pouring ladle. The pouring ladle rotates and is poured by taking a pouring gate as the circle center in the pouring process by combining the rotation of a curve guide rail and a rotating shaft, and the pouring speed can be manually controlled by a rotating hand wheel disc and a power motor. The method meets various casting technique requirements. A device is simple in structure, low in manufacturing cost and suitable for various casting production environments, so that a convenient and quick method is provided for stable pouring of molten metal.
Description
Technical field
The present invention relates to the technical field of alloy melting casting ladle, specifically a kind of method of fixedly casting ladle pouring position.
Background technology
Casting ladle is used for foundry's pouring practice, after molten metal is accepted in the stokehold, by driving transport to that the casting mold place pours into a mould, casting ladle suspension rod, suspension ring belong to forging and pressing and form, than good, safe and reliable with general steel plate cutting intensity; Simultaneously containing amount, material are made (standard JB5550-91, JB/T5771-91) by national machinery industry standard, not having and kowtow and latch wheel phenomenon. gearbox adopts two worm gears to pass, although make require high, ensuring smooth transmission freely, bidirectional reversible is good.
The casting ladle mouth rotates take rotating shaft as the center of circle during common casting ladle cast, molten metal is difficult to aim at less cup, cause splashing and wasting of aluminium alloy, on producing, certain danger and the raising of cost have been caused, for the utilization rate that improves alloy material, the saving of the energy and workman's personal safety are necessary to improve traditional casting ladle, make aluminium alloy steadily inject casting mold.It is the invariant position that makes cast gate that a kind of thinking is arranged, and aluminium alloy can vertically pour into and enter casting mold so.
Summary of the invention
The method that the purpose of this invention is to provide a kind of fixedly casting ladle pouring position, utilize compensated curve and the combination of swaying, casting ladle rotates cast when realizing cast take cast gate as the center of circle, utilizes rotation hand wheel dish and assist motor can manually control the speed of cast, is applicable to various casting technique requirement.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of device of fixedly casting ladle pouring position, it is characterized in that: described device comprises the rotation hand wheel dish, assist motor and support, support both-side ends forming curves guide rail, curvilinear guide is support both-side ends part, curvilinear guide obtains at support with mach method, curvilinear guide is fixed on casting ladle inclusion two middle side parts by rotating shaft, the rotation hand wheel dish is connected with assist motor by hand wheel shaft, curvilinear guide is take the casting ladle mouth as the center of circle, begin along casting ladle both sides support up from the casting ladle rotating shaft, arrive and the average one section neat circular order of casting ladle saliva, have teeth groove on the curvilinear guide, be provided with the gear that matches with teeth groove in the teeth groove, the motor shaft of assist motor is connected with gear, and gear is connected with rotating shaft by key.
The device of described a kind of fixedly casting ladle pouring position is characterized in that: the radius of described circular order is the distance that the casting ladle mouth is arrived in the axle center of rotating shaft, and the anglec of rotation is 90 degree.
The device of described a kind of fixedly casting ladle pouring position is characterized in that: the support upper center is provided with hanger, is used for the initial position of suspension arrangement and setting cast gate.
In the job step of device; rotate so that casting ladle rotates as the center of circle take rotating shaft as axle along curvilinear guide take cast gate by the teeth groove of rotation hand wheel dribbling moving gear on curvilinear guide; during move the step of rotation along curvilinear guide, cooperate by welding between hanger and the support, gear is to be connected on the rotating shaft by key; teeth groove is to obtain in support processing; assist motor, rotation first run dish, hand wheel shaft; protective cover, rotating shaft
Connect by securing member.
The device of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: gear and curvilinear guide cover by protective cover, casting environment more complicated, and protective cover prevents that molten metal and slag from entering movement system.
The device of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: hanger is positioned at the support center and is used for suspension arrangement, sets the initial position of cast gate.
The device of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: the rotation hand wheel dish by the side is connected assist motor with hand wheel shaft, and manual rotation rotation hand wheel dish is with the rotating speed of control rotating shaft.
The device of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: the casting ladle inclusion of various different sizes all is applicable to this device, can make adjustment and installation according to need of production.
The device of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: casting ladle hanger, support belong to forging and pressing and form, than good, safe and reliable with general steel plate cutting intensity, and in the thickening reinforcement of curvilinear guide place.
The method of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: the rotation hand wheel dish integer circle that turns clockwise, and 5 circles for example, casting ladle is finished the once-cast process under the promotion of assist motor; Rotation first run dish is rotated counterclockwise identical integer circle, and casting ladle returns to initial position under the promotion of assist motor.
The method of above-mentioned a kind of fixedly casting ladle pouring position, it is characterized in that: curvilinear guide is take the casting ladle mouth as the center of circle, begin along casting ladle both sides support up from the casting ladle rotating shaft, arrive and the average one section neat curve of casting ladle saliva, casting ladle rotatablely moves along the rotating shaft that curvilinear guide moves with casting ladle, identical and the opposite direction that rotates of the angle of rotating as the center of circle take cast gate and rotating shaft respectively, both are constant at same position in conjunction with can guarantee the cast gate cast time.
The method of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: the casting ladle inclusion is the inclusion of standard, and the inclusion side is connected with rotating shaft in just.
The method of above-mentioned a kind of fixedly casting ladle pouring position is characterized in that: regularly device is carried out the adjustment cleaning, to guarantee the normal operation of equipment.
The implementation step of described device is:
(1) aluminium alloy is finished in melting in inclusion, and casting ladle is winched to pouring position with hanger, cast gate is positioned at water cup directly over.
(2) open the assist motor switch, and regulate the height of casting ladle integral body, the handwheel dish that turns clockwise rotates by required poring rate, pours into a mould.
(3) behind the casting complete, casting ladle is hung the alloy melting place, be rotated counterclockwise the handwheel dish and reply the inclusion position, carry out alloy melting.
(4) loop the next round cast by this.
The method of a kind of fixedly casting ladle pouring position of the present invention; it is the molten metal splashing waste that causes owing to the variation of gate location in casting process in order to reduce; improve the security of Foundry Production with this; improve the utilization rate of alloy material; the saving of the energy and workman's personal safety; the present invention is simple and practical to the improvement of traditional casting ladle; equipment swift and convenient to operate; adopt hanger to be fixed on desired location and be applicable to large industrial production; method is applicable to all size casting ladle; the inclusion rotation by assist motor control quick and precisely; for preventing that aluminium alloy and slag are on the impact of device running; be provided with protective cover; the key point of this method is to keep immobilizing of gate location, uses the key of this equipment to be regularly to carry out debugging maintenance.
Description of drawings
The accompanying drawing of explanation is used for the present invention is further explained herein, consists of the application's a part, and indicative icon of the present invention is used for explanation the present invention, does not consist of improper restriction of the present invention, and protection scope of the present invention is not limited to following schematic diagram;
Fig. 1 is the fixedly front view of the device of casting ladle pouring position of the present invention;
Fig. 2 is fixedly left view and the right view of the device of casting ladle pouring position of the present invention;
Fig. 3 is the fixedly principle schematic of the installation method effect of casting ladle pouring position of the present invention;
Drawing reference numeral
| [1] hanger; | [2] support; | [3] assist motor; |
| [4] rotation hand wheel dish; | [5] hand wheel shaft; | [6] protective cover; |
| [7] rotating shaft; | [8] casting ladle inclusion; | [9] compensated curve; |
| [10] gear; | [11] casting ladle mouth. | ? |
The specific embodiment
Specifically introducing the present embodiment below in conjunction with accompanying drawing elaborates: the present embodiment is implemented under take technical solution of the present invention as prerequisite, has provided detailed embodiment and process, but protection scope of the present invention is not limited to following embodiment.
In conjunction with Fig. 1, Fig. 2, Fig. 3, the method of fixedly casting ladle pouring position of the present invention comprises rotation hand wheel dish 4, assist motor 3 and support 2, rotation hand wheel dish 4 is connected with assist motor 3 by hand wheel shaft 5, assist motor 3 driving casting ladle inclusions 8 move along curvilinear guide 9 and move with pivoting of casting ladle, identical and the opposite direction that rotates of the angle of rotating as the center of circle take casting ladle mouth 11 and rotating shaft 7 respectively, it is constant at same position when both combinations can guarantee cast gate 11 cast, curvilinear guide 9 is on the support 2 of casting ladle both sides, the top middle portion of support 2 is hangers 1, casting ladle hanger 1, support 2 belongs to forging and pressing and forms, than good with general steel plate cutting intensity, safe and reliable, and in the thickening reinforcement of curvilinear guide 9 places, curvilinear guide 99 and gear 10 are by protective cover 6 covering protections, rotation hand wheel dish 4 turn clockwise 5 the circle, casting ladle is finished the once-cast process under the promotion of assist motor 3; Rotation first run dish 4 is rotated counterclockwise 5 circles, and casting ladle returns to initial position under the promotion of assist motor 3.
Described casting ladle inclusion 8 is the inclusion of standard, and the inclusion side is connected connection in just with rotating shaft, and the casting ladle inclusions 8 of various different sizes all are applicable to this device, can make adjustment and installation according to need of production.
From above-mentioned embodiment as seen, the method of a kind of fixedly casting ladle of the present invention pouring position is utilized compensated curve and the combination of swaying, casting ladle rotates cast when realizing cast take cast gate as the center of circle, utilize rotation hand wheel dish and assist motor can manually control the speed of cast, effectively reduced the molten metal splashing waste that causes owing to the variation of gate location in casting process, improve the security of Foundry Production with this, improve the utilization rate of alloy material, the saving of the energy and workman's personal safety, for production provides accurately and casting equipment easily, it is a kind of pouring procedure of optimization.
Claims (5)
1. fixing device of casting ladle pouring position, it is characterized in that: described device comprises the rotation hand wheel dish, assist motor and support, support both-side ends forming curves guide rail, curvilinear guide is support both-side ends part, curvilinear guide obtains at support with mach method, curvilinear guide is fixed on casting ladle inclusion two middle side parts by rotating shaft, the rotation hand wheel dish is connected with assist motor by hand wheel shaft, curvilinear guide is take the casting ladle mouth as the center of circle, begin along casting ladle both sides support up from the casting ladle rotating shaft, arrive and the average one section neat circular order of casting ladle saliva, have teeth groove on the curvilinear guide, be provided with the gear that matches with teeth groove in the teeth groove, the motor shaft of assist motor is connected with gear, and gear is connected with rotating shaft by key.
2. the device of a kind of fixedly casting ladle pouring position as claimed in claim 1 is characterized in that: the radius of described circular order be the axle center of rotating shaft to the distance of casting ladle mouth, the anglec of rotation is 90 degree.
3. the device of a kind of fixedly casting ladle pouring position as claimed in claim 1, it is characterized in that: the support upper center is provided with hanger, is used for suspension arrangement and sets the initial position of cast gate.
4. the device of a kind of fixedly casting ladle pouring position as claimed in claim 1, it is characterized in that: gear and curvilinear guide are provided with protective cover, and protective cover prevents that molten metal and slag from entering movement system.
5. the method for a kind of fixedly casting ladle pouring position as claimed in claim 1 is characterized in that:
(1) aluminium alloy is finished in melting in inclusion, and casting ladle is winched to pouring position with hanger, cast gate is positioned at water cup directly over;
(2) open the assist motor switch, and the height of adjusting casting ladle integral body, the handwheel dish that turns clockwise rotates by required poring rate, pour into a mould, rotate so that casting ladle rotates as the center of circle take rotating shaft as axle along curvilinear guide take cast gate by the teeth groove of rotation hand wheel dribbling moving gear on curvilinear guide; Casting ladle rotatablely moves along the rotating shaft that curvilinear guide moves with casting ladle, the identical and opposite direction that rotates of the angle of rotating as the center of circle take cast gate and rotating shaft respectively, and both are constant at same position in conjunction with can guarantee the cast gate cast time;
(3) behind the casting complete, casting ladle is hung the alloy melting place, be rotated counterclockwise the handwheel dish and reply the inclusion position, carry out alloy melting;
(4) loop the next round cast by this.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210428103.9A CN102941339B (en) | 2012-11-01 | 2012-11-01 | A kind of method and apparatus of fixing casting ladle pouring position |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210428103.9A CN102941339B (en) | 2012-11-01 | 2012-11-01 | A kind of method and apparatus of fixing casting ladle pouring position |
Publications (2)
| Publication Number | Publication Date |
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| CN102941339A true CN102941339A (en) | 2013-02-27 |
| CN102941339B CN102941339B (en) | 2015-08-26 |
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| CN201210428103.9A Active CN102941339B (en) | 2012-11-01 | 2012-11-01 | A kind of method and apparatus of fixing casting ladle pouring position |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521747A (en) * | 2013-10-30 | 2014-01-22 | 无锡市安捷脚手架有限公司 | Movable casting cart |
| CN105967042A (en) * | 2016-05-25 | 2016-09-28 | 湖南省金润碲业有限公司 | Lifting and transporting device for metal solution |
| CN111906286A (en) * | 2020-07-22 | 2020-11-10 | 陈辉 | Casting device for aluminum alloy casting |
| CN112609120A (en) * | 2020-11-30 | 2021-04-06 | 江苏复辰高氮合金特种材料有限公司 | Preparation method of high-nitrogen stainless steel and casting ladle pouring device adopted by same |
Citations (7)
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| JPH07112270A (en) * | 1993-10-18 | 1995-05-02 | Towa Kiko Kk | Method and device for automatically pouring molten metal |
| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN201115871Y (en) * | 2007-05-25 | 2008-09-17 | 昆明理工大学 | Virtual shaft type pouring nozzle fixed-point rotation molten metal pouring device |
| CN201150985Y (en) * | 2007-12-28 | 2008-11-19 | 鞍钢实业集团有限公司 | Pouring device for ingot casting |
| US20090301681A1 (en) * | 2008-06-06 | 2009-12-10 | Goettsch David D | Ladle for molten metal |
| CN202137363U (en) * | 2011-05-30 | 2012-02-08 | 俞家华 | Novel molten iron casting ladle |
| CN102699303A (en) * | 2012-06-20 | 2012-10-03 | 新兴铸管股份有限公司 | Pouring equipment and pouring ladle |
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2012
- 2012-11-01 CN CN201210428103.9A patent/CN102941339B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07112270A (en) * | 1993-10-18 | 1995-05-02 | Towa Kiko Kk | Method and device for automatically pouring molten metal |
| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN201115871Y (en) * | 2007-05-25 | 2008-09-17 | 昆明理工大学 | Virtual shaft type pouring nozzle fixed-point rotation molten metal pouring device |
| CN201150985Y (en) * | 2007-12-28 | 2008-11-19 | 鞍钢实业集团有限公司 | Pouring device for ingot casting |
| US20090301681A1 (en) * | 2008-06-06 | 2009-12-10 | Goettsch David D | Ladle for molten metal |
| CN202137363U (en) * | 2011-05-30 | 2012-02-08 | 俞家华 | Novel molten iron casting ladle |
| CN102699303A (en) * | 2012-06-20 | 2012-10-03 | 新兴铸管股份有限公司 | Pouring equipment and pouring ladle |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521747A (en) * | 2013-10-30 | 2014-01-22 | 无锡市安捷脚手架有限公司 | Movable casting cart |
| CN105967042A (en) * | 2016-05-25 | 2016-09-28 | 湖南省金润碲业有限公司 | Lifting and transporting device for metal solution |
| CN111906286A (en) * | 2020-07-22 | 2020-11-10 | 陈辉 | Casting device for aluminum alloy casting |
| CN112609120A (en) * | 2020-11-30 | 2021-04-06 | 江苏复辰高氮合金特种材料有限公司 | Preparation method of high-nitrogen stainless steel and casting ladle pouring device adopted by same |
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| Publication number | Publication date |
|---|---|
| CN102941339B (en) | 2015-08-26 |
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