CN102941339B - A kind of method and apparatus of fixing casting ladle pouring position - Google Patents
A kind of method and apparatus of fixing casting ladle pouring position Download PDFInfo
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- CN102941339B CN102941339B CN201210428103.9A CN201210428103A CN102941339B CN 102941339 B CN102941339 B CN 102941339B CN 201210428103 A CN201210428103 A CN 201210428103A CN 102941339 B CN102941339 B CN 102941339B
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- casting ladle
- rotating shaft
- curvilinear guide
- pouring position
- cast gate
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Abstract
The object of this invention is to provide a kind of method of fixing casting ladle pouring position, utilize the combination that curvilinear guide and rotating shaft rotate, when realizing pouring into a mould, casting ladle is that cast is rotated in the center of circle with cast gate, utilize rotation hand wheel dish and assist motor can the speed of Non-follow control cast, be applicable to various different casting technique requirement.Apparatus structure is simple, and low cost of manufacture, is applicable to the various environment of Foundry Production, thus provides one method easily for the steady cast of molten metal.
Description
Technical field
The present invention relates to the technical field of alloy melting casting ladle, specifically a kind of method of fixing casting ladle pouring position.
Background technology
Casting ladle is used for foundry's pouring practice, accepts after molten metal in stokehold, is transported to that casting mold carries out pouring into a mould, casting ladle suspension rod, suspension ring belong to forging and stamping and form, than good, safe and reliable by general steel plate cutting intensity by driving; Containing amount simultaneously, material make (standard JB5550-91, JB/T5771-91) by national machinery industry standard, not having and kowtow and card cogwheel phenomenon. gearbox adopts two worm gear to pass, although manufacture requirements is high, freely, bidirectional reversible is good in ensuring smooth transmission.
During common casting ladle cast, casting ladle mouth is that the center of circle is rotated with rotating shaft, molten metal is difficult to aim at less cup, cause splashing and the waste of aluminium alloy, certain danger and the raising of cost is caused in production, in order to improve the utilization rate of alloy material, the personal safety of the saving of the energy and workman is necessary to improve traditional casting ladle, makes aluminium alloy steadily inject casting mold.Have a kind of thinking to be the invariant position making cast gate, so aluminium alloy vertically can pour into and enter casting mold.
Summary of the invention
The object of this invention is to provide a kind of method of fixing casting ladle pouring position, the combination utilizing compensated curve and sway, when realizing cast, casting ladle is that cast is rotated in the center of circle with cast gate, utilize rotation hand wheel dish and assist motor can Non-follow control cast speed, be applicable to various different casting technique requirement.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of device of fixing casting ladle pouring position, it is characterized in that: described device comprises rotation hand wheel dish, assist motor and support, support both-side ends forming curves guide rail, curvilinear guide is support both-side ends part, the mach method of curvilinear guide obtains on support, curvilinear guide is fixed on casting ladle inclusion two middle side part by rotating shaft, rotation hand wheel dish is connected with assist motor by hand wheel shaft, curvilinear guide is for the center of circle with casting ladle mouth, from casting ladle rotating shaft along casting ladle both sides support up, to one section circular order together average with casting ladle saliva, curvilinear guide has teeth groove, the gear matched with teeth groove is provided with in teeth groove, the motor shaft of assist motor is connected with gear, gear is connected with rotating shaft by key.
The device of described a kind of fixing casting ladle pouring position, is characterized in that: the radius of described circular order is the distance of axle center to casting ladle mouth of rotating shaft, and the anglec of rotation is 90 degree.
The device of described a kind of fixing casting ladle pouring position, is characterized in that: be provided with hanger in the middle part of pedestal upper end, for suspension arrangement and the initial position setting cast gate.
In the job step of device; by the teeth groove of rotation hand wheel dribbling moving gear on curvilinear guide rotates, to make casting ladle take rotating shaft as axle be that the center of circle is rotated along curvilinear guide with cast gate; move in the step of rotation along curvilinear guide, coordinated by welding between hanger and support, gear connects on the rotary shaft by key; teeth groove processes to obtain on support; assist motor, rotates first run dish, hand wheel shaft; protective cover, rotating shaft
Connected by securing member.
The device of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: gear and curvilinear guide are covered by protective cover, and casting environment more complicated, protective cover prevents molten metal and slag from entering movement system.
The device of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: hanger is positioned at support center for suspension arrangement, the initial position of setting cast gate.
The device of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: be connected assist motor by the rotation hand wheel dish of side with hand wheel shaft, and manual rotation rotation hand wheel dish is to control the rotating speed of rotating shaft.
The device of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: the casting ladle inclusion of various different size is all applicable to this device, can carry out manufacture adjustment and installation according to need of production.
The device of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: casting ladle hanger, support belong to forging and stamping and form, and than good, safe and reliable by general steel plate cutting intensity, and thickeies reinforcement at curvilinear guide place.
The method of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: rotation hand wheel dish turns clockwise integer circle, such as 5 circles, and under the promotion of assist motor, casting ladle completes once-cast process; Rotate first run dish and be rotated counterclockwise identical integer circle, under the promotion of assist motor, casting ladle returns to initial position.
The method of above-mentioned a kind of fixing casting ladle pouring position, it is characterized in that: curvilinear guide with casting ladle mouth for the center of circle, from casting ladle rotating shaft along casting ladle both sides support up, to one section curve together average with casting ladle saliva, casting ladle moves and the rotating shaft rotary motion of casting ladle along curvilinear guide, the angle direction that is identical and that rotate of rotating for the center of circle with cast gate and rotating shaft is respectively contrary, constant at same position when both combinations can ensure that cast gate is poured into a mould.
The method of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: casting ladle inclusion is the inclusion of standard, inclusion side just in be connected with rotating shaft.
The method of above-mentioned a kind of fixing casting ladle pouring position, is characterized in that: regularly carry out adjustment cleaning to device, to ensure the normal operation of equipment.
The concrete implementation step of described device is:
(1) in inclusion, melting completes aluminium alloy, and casting ladle hanger is winched to pouring position, cast gate is positioned at and waters directly over cup.
(2) open assist motor switch, and regulate the height of casting ladle entirety, the handwheel dish that turns clockwise rotates by required poring rate, pours into a mould.
(3) after casting complete, casting ladle is hung alloy melting place, be rotated counterclockwise handwheel dish and reply inclusion position, carry out alloy melting.
(4) next round cast is carried out by this circulation.
The method of a kind of fixing casting ladle pouring position of the present invention, to reduce the molten metal splashing waste caused due to the change of gate location in casting process, the security of Foundry Production is improved with this, improve the utilization rate of alloy material, the saving of the energy and the personal safety of workman, the improvement of the present invention to traditional casting ladle is simple and practical, equipment swift and convenient to operate, adopt hanger to be fixed on desired location and be applicable to large industrial production, method is applicable to all size casting ladle, inclusion rotates and controls quick and precisely by assist motor, for the impact preventing aluminium alloy and slag from operating on device, be provided with protective cover, the key point of this method is to keep immobilizing of gate location, the key of this equipment is used to be regularly to carry out debugging maintenance.
Accompanying drawing explanation
The accompanying drawing herein illustrated is used for being further explained the present invention, and form a application's part, indicative icon of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention, and protection scope of the present invention is not limited to following schematic diagram;
Fig. 1 is the front view that the present invention fixes the device of casting ladle pouring position;
Fig. 2 is left view and the right view that the present invention fixes the device of casting ladle pouring position;
Fig. 3 is the principle schematic that the present invention fixes the installation method effect of casting ladle pouring position;
Drawing reference numeral
| [1] hanger; | [2] support; | [3] assist motor; |
| [4] rotation hand wheel dish; | [5] hand wheel shaft; | [6] protective cover; |
| [7] rotating shaft; | [8] casting ladle inclusion; | [9] compensated curve; |
| [10] gear; | [11] casting ladle mouth. |
Detailed description of the invention
Specifically introduce the present embodiment below in conjunction with accompanying drawing to elaborate: the present embodiment is implemented under premised on technical solution of the present invention, gives detailed embodiment and process, but protection scope of the present invention is not limited to following embodiment.
Composition graphs 1, Fig. 2, Fig. 3, the method of fixing casting ladle pouring position of the present invention comprises rotation hand wheel dish 4, assist motor 3 and support 2, rotation hand wheel dish 4 is connected with assist motor 3 by hand wheel shaft 5, assist motor 3 drives casting ladle inclusion 8 to move and the pivoting movement of casting ladle along curvilinear guide 9, the angle direction that is identical and that rotate of rotating for the center of circle with casting ladle mouth 11 and rotating shaft 7 is respectively contrary, both combine when can ensure that cast gate 11 is poured into a mould constant at same position, curvilinear guide 9 is on the support 2 of casting ladle both sides, the top middle portion of support 2 is hangers 1, casting ladle hanger 1, support 2 belongs to forging and stamping and forms, than good by general steel plate cutting intensity, safe and reliable, and thicken reinforcement at curvilinear guide 9 place, curvilinear guide 99 and gear 10 are by protective cover 6 covering protection, rotation hand wheel dish 4 turns clockwise 5 circles, under the promotion of assist motor 3, casting ladle completes once-cast process, rotate first run dish 4 and be rotated counterclockwise 5 circles, under the promotion of assist motor 3, casting ladle returns to initial position.
Described casting ladle inclusion 8 is the inclusion of standard, inclusion side just in be connected with rotating shaft 7, the casting ladle inclusion 8 of various different size is all applicable to this device, can carry out manufacture adjustment and installation according to need of production.
From above-mentioned embodiment, the method of a kind of fixing casting ladle pouring position of the present invention utilizes compensated curve and the combination of swaying, when realizing pouring into a mould, casting ladle is that cast is rotated in the center of circle with cast gate, utilize rotation hand wheel dish and assist motor can the speed of Non-follow control cast, effectively reduce the molten metal splashing waste caused due to the change of gate location in casting process, the security of Foundry Production is improved with this, improve the utilization rate of alloy material, the saving of the energy and the personal safety of workman, provide accurately and casting equipment easily for producing, it is a kind of pouring procedure of optimization.
Claims (5)
1. the device of a fixing casting ladle pouring position, it is characterized in that: described device comprises rotation hand wheel dish, assist motor and support, support both-side ends forming curves guide rail, curvilinear guide is support both-side ends part, the mach method of curvilinear guide obtains on support, curvilinear guide is fixed on casting ladle inclusion two middle side part by rotating shaft, rotation hand wheel dish is connected with assist motor by hand wheel shaft, curvilinear guide is for the center of circle with casting ladle mouth, from casting ladle rotating shaft along casting ladle both sides support up, to one section circular order together average with casting ladle saliva, curvilinear guide has teeth groove, the gear matched with teeth groove is provided with in teeth groove, the motor shaft of assist motor is connected with gear, gear is connected with rotating shaft by key, casting ladle moves and the rotating shaft rotary motion of casting ladle along curvilinear guide, the angle of rotating for the center of circle with cast gate and rotating shaft is respectively identical but direction that is that rotate is contrary, both combine when can ensure that cast gate is poured into a mould constant at same position, the casting ladle inclusion of various different size is all applicable to this device, manufacture adjustment and installation is carried out according to need of production.
2. the device of a kind of fixing casting ladle pouring position as claimed in claim 1, is characterized in that: the radius of described circular order is the distance of axle center to casting ladle mouth of rotating shaft, and the anglec of rotation is 90 degree.
3. the device of a kind of fixing casting ladle pouring position as claimed in claim 1, is characterized in that: be provided with hanger in the middle part of pedestal upper end, for suspension arrangement and the initial position setting cast gate.
4. the device of a kind of fixing casting ladle pouring position as claimed in claim 1, it is characterized in that: gear and curvilinear guide are provided with protective cover, protective cover prevents molten metal and slag from entering movement system.
5. a method for the fixing casting ladle pouring position of device as claimed in claim 1, is characterized in that:
(1) in inclusion, melting completes aluminium alloy, and casting ladle hanger is winched to pouring position, cast gate is positioned at and waters directly over cup;
(2) assist motor switch is opened, and regulate the height of casting ladle entirety, the handwheel dish that turns clockwise rotates by required poring rate, pour into a mould, by the teeth groove of rotation hand wheel dribbling moving gear on curvilinear guide rotates, to make casting ladle take rotating shaft as axle be that the center of circle is rotated along curvilinear guide with cast gate; Casting ladle moves and the rotating shaft rotary motion of casting ladle along curvilinear guide, and the angle direction that is identical and that rotate of rotating for the center of circle with cast gate and rotating shaft is respectively contrary, constant at same position when both combinations can ensure that cast gate is poured into a mould;
(3) after casting complete, casting ladle is hung alloy melting place, be rotated counterclockwise handwheel dish and reply inclusion position, carry out alloy melting;
(4) next round cast is carried out by this circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210428103.9A CN102941339B (en) | 2012-11-01 | 2012-11-01 | A kind of method and apparatus of fixing casting ladle pouring position |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210428103.9A CN102941339B (en) | 2012-11-01 | 2012-11-01 | A kind of method and apparatus of fixing casting ladle pouring position |
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| Publication Number | Publication Date |
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| CN102941339A CN102941339A (en) | 2013-02-27 |
| CN102941339B true CN102941339B (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210428103.9A Active CN102941339B (en) | 2012-11-01 | 2012-11-01 | A kind of method and apparatus of fixing casting ladle pouring position |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521747B (en) * | 2013-10-30 | 2016-05-25 | 无锡市安捷脚手架有限公司 | A kind of removable casting go-cart |
| CN105967042A (en) * | 2016-05-25 | 2016-09-28 | 湖南省金润碲业有限公司 | Lifting and transporting device for metal solution |
| CN111906286A (en) * | 2020-07-22 | 2020-11-10 | 陈辉 | Casting device for aluminum alloy casting |
| CN112609120B (en) * | 2020-11-30 | 2022-05-27 | 苏州市锦扬金属科技有限公司 | Preparation method of high-nitrogen stainless steel and casting ladle pouring device adopted by same |
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| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN201115871Y (en) * | 2007-05-25 | 2008-09-17 | 昆明理工大学 | Virtual shaft type pouring nozzle fixed-point rotation molten metal pouring device |
| CN201150985Y (en) * | 2007-12-28 | 2008-11-19 | 鞍钢实业集团有限公司 | Pouring device for ingot casting |
| CN202137363U (en) * | 2011-05-30 | 2012-02-08 | 俞家华 | Novel molten iron casting ladle |
| CN102699303A (en) * | 2012-06-20 | 2012-10-03 | 新兴铸管股份有限公司 | Pouring equipment and pouring ladle |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3361369B2 (en) * | 1993-10-18 | 2003-01-07 | 藤和機工株式会社 | Automatic pouring method and apparatus |
| US8245759B2 (en) * | 2008-06-06 | 2012-08-21 | GM Global Technology Operations LLC | Ladle for molten metal |
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2012
- 2012-11-01 CN CN201210428103.9A patent/CN102941339B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101244457A (en) * | 2007-02-15 | 2008-08-20 | 新东工业株式会社 | Automatic pouring method and device |
| CN201115871Y (en) * | 2007-05-25 | 2008-09-17 | 昆明理工大学 | Virtual shaft type pouring nozzle fixed-point rotation molten metal pouring device |
| CN201150985Y (en) * | 2007-12-28 | 2008-11-19 | 鞍钢实业集团有限公司 | Pouring device for ingot casting |
| CN202137363U (en) * | 2011-05-30 | 2012-02-08 | 俞家华 | Novel molten iron casting ladle |
| CN102699303A (en) * | 2012-06-20 | 2012-10-03 | 新兴铸管股份有限公司 | Pouring equipment and pouring ladle |
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| CN102941339A (en) | 2013-02-27 |
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