CN102940156A - Healthy aquatic microcapsule biological feed - Google Patents
Healthy aquatic microcapsule biological feed Download PDFInfo
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- CN102940156A CN102940156A CN2012105163646A CN201210516364A CN102940156A CN 102940156 A CN102940156 A CN 102940156A CN 2012105163646 A CN2012105163646 A CN 2012105163646A CN 201210516364 A CN201210516364 A CN 201210516364A CN 102940156 A CN102940156 A CN 102940156A
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Abstract
The invention provides a healthy aquatic microcapsule biological feed which is prepared by biochemically-treated raw materials, namely, composite high protein power, algae single-cell extractive, microbial protein yeast, detoxification and fermentation potato powder, a micro-ecology nutrient solution and a food calling coating agent by a curing material production device, a micro-ecology nutrient solution emulsifying mixing pelletizing device and a coating layer coating microcapsule production device. The quality of the feed can be improved, the production cost can be reduced, and the safety probability of the food can be improved since the chemical antibiotics additive is replaced by the biological product; the nutrition ingredients of the raw materials of the feed can be protected due to a microcapsule synthesis production technology; the gustatory difficulty of seedling feeding can be solved due to the food calling coating agent; and the feed is persistent in water due to the microcapsule, so that the pollution of the feed residue to the water quality can be reduced.
Description
Technical field
The present invention relates to the biological feedstuff field, especially a kind of prescription of healthy aquatic products microcapsule biological feed and production method thereof.
Background technology
The culture fishery of China is just entering the high speed development stage, and the seedling feed directly affects output and quality.A little less than the aquatic seedling enteron aisle eupepsy, but extremely need high protein to adapt to rapidly the needs of its growth.Traditionally take fish meal, dregs of beans as main feed shortcoming overall balance.Feed formula is improper, indigestion, and the ight soil eutrophication, making it to ferment produces a large amount of ammonia and hydrogen sulfide stink body, becomes environomental pollution source thereupon draining.
The particulate feed is soluble in water, not only causes the residue waste, and also polluted-water affects growth of seedling.The capsule feed is owed the sense of taste, and aquatic seedling is often turned a blind eye to it, touches and does not eat.The aquatic seedling survival rate is low, and is closely related with feeding of feed.The problem of feed perplexs the aquatic fry growing aquaculture always for a long time.
Through long-term experiment, the innovation feed formula adds the raw materials such as composite high-protein powder, fermentation potato powder, microprotein yeast, algae single cell protein extract, multi-functional plasminogen activator, microorganism probiotic, earthworm enzyme leachate in feed, adjust microelement match and Amino Acid Composition etc. and can effectively promote digesting and assimilating of aquatic seedling, build up health.Applied Biotechnology is carried out biochemical treatment to feedstuff, the microcapsule biological feed of manufacturing, successful.
Biological composite high-protein powder biochemical treatment: be raw material by earthworm, fly maggot, yellow meal worm, cockroach, snail son, leech, shrimp shell, pork liver, egg yolk, extract multi-functional plasminogen activator product by biological incubation,. this is the high-performance biocatalyst, can be applicable to the production of other raw material.Afterwards, residue is biological composite high-protein powder.Its protein content is higher than fish meal, and Amino Acid Composition is abundant, is easy to again digestion.Albumen powder contains the materials such as fly maggot antibacterial peptide, can improve seedling immunity.
Algae single cell protein extract is produced: marine alga contains a large amount of crude protein, essential amino acid and nonessential amino acid honor are in the situation that global protein resource is rare, the wild marine alga that is underutilized is applied to feedstuff industry and extracts the effective ingredient material, have very profound significance.By the trophic analysis to diatom, find that protein content is 35%-60% in its dry product, fat content is 4%-20%, carbohydrate 9%-35%, nutrition is very abundant.
Microprotein yeast production: in order to improve the utilization rate of vinasse, natural pond slag yeast, promote vinasse, natural pond slag yeast extract, adopt self-dissolving to prepare microorganism yeast and extract with the method that interpolation exogenous enzymes (multi-functional plasminogen activator) combines, pass through biochemical reaction, the result shows: self-dissolving one enzyme-linked technology is the Perfected process of preparation vinasse, natural pond slag yeast and extract, its extract content and protein utilization reach respectively 68.6% and 87.3%, make that total nitrogen and free amino acid nitrogen content reach respectively 10.6% and 4.3% in the finished product; With biochemical reaction preparation technology, producing yeast and extract is best application technology.Add the multi-functional plasminogen activator of concentration 25ug/ml in fermentation medium, add ribose, methionine, thiamine, the yeast cell wall behind the enzymolysis can be used for preparing the high activity beta glucan; Behind biochemical reaction, vinasse, natural pond slag yeast and extract, its overall utilization rate has obtained obvious improvement.
The production of potato powder detoxification fermentation: the detoxified cassava leavening is with after the potato powder mixes, coenzyme (1,4 beta-glucanase 1,360,000 U/ml at calcium monohydrogen phosphate and multi-functional plasminogen activator, cellulase 11 ten thousand U/ml, half cellulase, 150,000 U/ml, assisting pectase 0.8 ten thousand U/ml) is lower, microorganism breeds rapidly startup, lactic acid bacteria etc. reduces the pH value in the cassava at once in the microbe leaven, make harmful bacteria comprise that Aflatoxin can't be survived and self-dissolving (harmful bacteria is not liked sour environment), during the fermentation, noxious material hydrocyanic acid in yellow bent malicious rope and the cassava, linamarins etc. (comprising the toxin in other batchings) are decomposed in the fermentation of microorganism and remove, the complex enzyme crude fibre in the cassava that begins to degrade, generate simultaneously a large amount of sugars, candida utili is mycoprotein with some conversions of cassava.The content of starch of cassava is 68%, is higher than the cereal staple food grain 3%-5% such as corn, wheat, rice, is that very good feed-use grain mouth cassava contains abundant nutrition, in the dry NFE up to 70.35%, and abundant vitamin and amino acid.
The cultivation of microorganism probiotic feed is used: microorganism probiotic is a kind of NEW TYPE OF COMPOSITE microorganism formulation, the flora that is formed by compound cultivations of multiple-microorganism such as photosynthetic bacteria, lactic acid bacteria, saccharomycete, a complexity and stable microflora have been formed, mutually cooperation, mutual reciprocity and mutual benefit, the phenomenon of symbiosis commensalism.Improve food conversion ratio, reduce cost.Can be decomposed into small organic molecule (carbohydrate, enzyme etc.) to feed larger molecular organics (lignin, chitin etc.), the in addition existence of the materials such as organized enzyme of thalline itself and secretion (synthesizing) thereof, greatly improved the nutritive value of feed, 18 seed amino acid total amounts obviously increase, the Different Nutrition composition improves, and palatability is better.The feed of spraying microorganism probiotic, the flora interaction energy suppresses the breeding of pathogenic microorganism and the generation of harmful substance, suppresses the spoilage organisms growth, improves animal disease resistant power and reproductive capacity, and epidemic disease is had prevention effect.Because promotion is digested and assimilated feed, improves the animal body internal and external environment, significantly reduces the drainage of ight soil, also reach the cleaning effect of environmental protection simultaneously.Using microorganism probiotic is to substitute the effective ways that use the chemobiotic medicine.
Biological phagostimulant is made: after fresh earthworm, bright fly maggot are mashed, add multi-functional plasminogen activator biocatalyst, after the couveuse fermentation, filter and obtain the phagostimulant leachate.Can in conjunction with the microcapsules peplos, solve the food calling problem of aquatic seedling.
Summary of the invention
Improper in order to overcome the conventional feed prescription, indigestion, the ight soil eutrophication, fermentation produces the defective of pollution sources, the invention provides a kind of prescription and production method thereof of microcapsule biological feed, produce the aquatic seedling microcapsule biological feed of high-quality, efficient, safety, environmental protection.
The technical solution adopted for the present invention to solve the technical problems is: a kind of microcapsule biological feed, by raw material composite high-protein powder, the unicellular extract of algae, microprotein yeast, detoxification fermentation potato powder, microecology nutrient fluid, the agent of food calling coating through biochemical treatment, by slaking material process units, the mixed granulation device of microecology nutrient fluid emulsification, coating coating microcapsules process units, processing and manufacturing becomes to win the Microdot Capsule in 0.2 millimeter to 1.5 millimeters in footpath.
The raw material proportioning of feed microparticle is: composite high-protein powder 35%-45%, the unicellular extract 5%-8% of algae, microprotein yeast 20%-30%, detoxification fermentation potato powder 20%-25%.
The production method of composite high-protein powder biochemical treatment: be raw material by earthworm 30%, fly maggot 20%, yellow meal worm 10%, cockroach 5%, snail son 5%, leech 5%, shrimp shell 5%, pork liver 10%, egg yolk 10%, enter bruisher by the material screening tank and smash to pieces, slurries are delivered into the slurry processing unit (plant); Underflow liquid adds heavy magnetic water and stirs in homogenizer, and under not sedimentation state, removing impurities enters the biological incubation device; In hatching tank, keep 37 ℃ of constant temperature, hatched 48 hours to 96 hours according to different product requirements, after the slurries after hatching are filtered through the multilayer filter membrane device, obtain clean plasm, enter centrifuge, centrifugal 15min in the 3000rpm centrifuge takes out pure slurry and puts into-10 ℃ refrigerator precooling; Pure slurry adding ethanol after will thawing, it is 80% that accent contains the alcohol amount, entering and entering the drying machine drying after mixer is mixed thoroughly is powdery, extracts multi-functional plasminogen activator product.This is the high-performance biocatalyst, can be applicable to the production of other raw material.Afterwards, residue is biological composite high-protein powder, is ground into powder with micronizer behind drying machine drying.
The production method of algae single cell protein extract: the algae raw material is dropped into sieve beat dust removal machine removal sand dust, enter and split cutting silk device and be cut into the filament shape, again raw material is dropped into mixer, add in proportion 0.1% multi-functional plasminogen activator, 0.5% cellulase, 1% lactic acid, 1.3% yeast, enter fermentation tank after the stirring, add 2 times water-stop anaerobic fermentation 24 hours, the taking-up slurries are delivered to the stage filter that extracts the processing grading plant and are carried out classified filtering, enter freeze drier and are processed into dry powder.
The production method of microprotein yeast: microbiological culture media vinasse, natural pond slag are inoculated through disinfection room in the microorganism fungus kind process units, add multi-functional plasminogen activator, ribose, methionine, thiamine at mixer, regulating the temperature and humidity fermentation at fermentation tank, reactor becomes protein yeast, through drying, be ground into product.
The production method of potato powder detoxification fermentation: cassava 70%, Ipomoea batatas 20%, horse actor potato 10% are placed micronizer be ground into powder and deliver to mixer and add microbe leaven and mix, then place the fermentation of sealing and fermenting groove, under the condition of 40 ℃-20 ℃ of temperature, fermentation time 18-24 hour, the fermentation consumption of leavening and potato powder was prepared in 1: 1000 ratio.
The production method of microecology nutrient fluid: with microorganism probiotic 40%, several amino acids (lysine, glutamic acid, methionine, glycine, tryptophan, alanine) 30%, multivitamin (vitamin A, vitamin B1, B2, B6, B12, vitamin C, vitamin D, vitamin E, vitamin K) 15%, lecithin 10%, multi-functional plasminogen activator 5% mixes in emulsifying mixer, is processed into microecology nutrient fluid.
The production method of microorganism probiotic: at first prepare bacterium liquid, ratio in photosynthetic bacteria 1, saccharomycete 0.5, lactic acid bacteria 0.5, brown sugar 2, water 40, bacterium liquid packed under 15 ℃ of-40 ℃ of conditions cultivated 48 hours in the transparent sealing container, afterwards, bacterium liquid was cultivated 48 hours with aerator inflation aeration.
The production method of food calling coating agent: process earthworm enzyme leachate, after bright earthworm, bright fly maggot are mashed, add multi-functional plasminogen activator, proportioning is 1000: 1, adds 2 parts of distilled water again and stirs 10 minutes with mixer, ferments after 6 hours, filters and obtains leachate.Earthworm enzyme food calling leachate, edible gelatin liquid are mixed into the agent of food calling coating by 1: 9 proportioning in emulsifying mixer, by the coating coating machine agent of food calling coating is changed into vaporificly, coating is in the microparticle material.
Production craft step of the present invention is:
1., various raw material composite high-protein powder, fermentation potato powder, microprotein dusty yeast, the unicellular extract of algae are placed the mixing quality controling machine and stirred through the slaking of twin shaft aging machine.
2., become microecology nutrient fluid emulsion to enter the spray particles drying machine by constant flow pump again with step slaking material 1. with the fully mixed homogeneous of colloid mill and be processed into the microparticle material.
3., by the coating coating machine agent of food calling coating is changed into vaporificly, the coating coating is made microcapsules in step microparticle material 2., passes through low temperature (below 40 ℃) oven dry again, crosses sieve classification, vacuum packaging, finishes the technique process of production of fodder preparation.
The present invention compares with existing conventional feed production technology, presents its advantage as follows in cultivation:
Promoted the quality of feed.Biological composite high-protein powder, the unicellular extract of algae, microprotein yeast, detoxification fermentation potato powder through biochemical treatment have improved protein content and energy and promotion and have assimilated.
The microcapsules synthesis and production process has been protected the nutrition of feedstuff.The agent of food calling coating has solved the seedling sense of taste difficult problem of feeding.Microcapsules make feed sustainable existence in water, have reduced the pollution of food-residue to water quality.
Promote cultivation food security probability.Biological feedstuff does not add the medicines such as chemobiotic, comes the instead of chemical antibiotic with microorganism probiotic, multi-functional plasminogen activator, earthworm enzyme, fly maggot antibacterial peptide etc., to strengthen immunity.
The micro-encapsulated diet series of products of the present invention's development can be realized the harmonious of trophism, attractant, palatability and disease resistance, can significantly improve fishes and shrimps seedling growth rate and distortion ratio, premunition and survival rate, solve that the death rate that occurs in the seedling raising process is high, growing reaches the news such as young vigor is poor topic slowly; The attractant that it is good and palatability can obviously promote the success rate of ingesting first of the young; Immunity and anti-adversity ability mouth that the unique trophism immune activation material that wherein adds can significantly strengthen the fishes and shrimps seedling use this product can greatly improve the ability of initiatively looking for food and the efficiency of feed utilization of fishes and shrimps seedling, obviously accelerate the speed of growth of seed, shorten and train seedling stage, and can increase substantially immunity, resistance against disadvantage, anti-stress ability and the survival rate of fishes and shrimps seedling; Simultaneously seed body surface dirt be can remove, pond seed body surface cleaning, neat specification, physique stalwartness used.
Improve the prescription of feed, protein substitutes, grain substitutes, chemical addition agent substitutes has been the main flow direction of feed scientific research and technological development.The scope of feedstuff has been expanded in the application of innovative technology, and technology of preparing and new prescription will make traditional aquatic seedling production of fodder change.
The specific embodiment
Raw material composite high-protein powder, the unicellular extract of algae, microprotein yeast, detoxification fermentation potato powder, microecology nutrient fluid, the agent of food calling coating through after the biochemical treatment, according to aquatic seedling cultivation demand, are adjusted the prescription of microparticle material.Raw material is placed the mixing quality controling machine to be stirred through the slaking of twin shaft aging machine.Become microecology nutrient fluid emulsion to enter the spray particles drying machine by constant flow pump again with the slaking material with the fully mixed homogeneous of colloid mill and be processed into the microparticle material.With food calling coating agent molten under 65 ℃ of states, by the coating coating machine agent of food calling coating is changed into vaporificly, the coating coating is made microcapsules in the microparticle material, passes through low temperature (below 40 ℃) oven dry again, cross sieve classification, vacuum packaging, finish the technique process of production of fodder preparation.
Claims (9)
1. healthy aquatic products microcapsule biological feed, by the raw material composite high-protein powder through biochemical treatment, the unicellular extract of algae, the microprotein yeast, detoxification fermentation potato powder, microecology nutrient fluid, the agent of food calling coating, by slaking material process units, microecology nutrient fluid emulsification mixes granulation device, coating coating microcapsules process units, production and processing becomes to win the Microdot Capsule in 0.2 millimeter to 1.5 millimeters in footpath, it is characterized in that, the raw material proportioning of described healthy aquatic products microcapsule biological feed is: composite high-protein powder 35%-45%, the unicellular extract 5%-8% of algae, microprotein yeast 20%-30%, detoxification fermentation potato powder 20%-25%.
2. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described composite high-protein powder biochemical treatment: be raw material by earthworm 30%, fly maggot 20%, yellow meal worm 10%, cockroach 5%, snail son 5%, leech 5%, shrimp shell 5%, pork liver 10%, egg yolk 10%, enter bruisher by the material screening tank and smash to pieces, slurries are delivered into the slurry processing unit (plant); Underflow liquid adds heavy magnetic water and stirs in homogenizer, and under not sedimentation state, removing impurities enters the biological incubation device; In hatching tank, keep 37 ℃ of constant temperature, hatched 48 hours to 96 hours according to different product requirements, after the slurries after hatching are filtered through the multilayer filter membrane device, obtain clean plasm, enter centrifuge, centrifugal 15min in the 3000rpm centrifuge takes out pure slurry and puts into-10 ℃ refrigerator precooling; Pure slurry after will thawing adds ethanol, it is 80% that accent contains the alcohol amount, and entering and entering the drying machine drying after mixer is mixed thoroughly is powdery, extracts multi-functional plasminogen activator product, residue is biological composite high-protein powder, is ground into powder with micronizer behind drying machine drying.
3. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described algae single cell protein extract: the algae raw material is dropped into sieve beat dust removal machine removal sand dust, enter and split cutting silk device and be cut into the filament shape, again raw material is dropped into mixer, add in proportion 0.1% multi-functional plasminogen activator, 0.5% cellulase, 1% lactic acid, 1.3% yeast, enter fermentation tank after the stirring, add 2 times water-stop anaerobic fermentation 24 hours, the taking-up slurries are delivered to the stage filter that extracts the processing grading plant and are carried out classified filtering, enter freeze drier and are processed into dry powder.
4. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described microprotein yeast: microbiological culture media vinasse, natural pond slag are inoculated through disinfection room in the microorganism fungus kind process units, add multi-functional plasminogen activator, ribose, methionine, thiamine at mixer, regulating the temperature and humidity fermentation at fermentation tank, reactor becomes protein yeast, through drying, be ground into product.
5. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described potato powder detoxification fermentation: cassava 70%, Ipomoea batatas 20%, horse actor potato 10% are placed micronizer be ground into powder and deliver to mixer and add microbe leaven and mix, then place the fermentation of sealing and fermenting groove, under the condition of 40 ℃-20 ℃ of temperature, fermentation time 18-24 hour, the fermentation consumption of leavening and potato powder was prepared in 1: 1000 ratio.
6. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described microecology nutrient fluid: with microorganism probiotic 40%, several amino acids (lysine, glutamic acid, methionine, glycine, tryptophan, alanine) 30%, multivitamin (vitamin A, vitamin B1, B2, B6, B12, vitamin C, vitamin D, vitamin E, vitamin K) 15%, lecithin 10%, multi-functional plasminogen activator 5% mixes in emulsifying mixer, is processed into microecology nutrient fluid.
7. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described microorganism probiotic: at first prepare bacterium liquid, ratio in photosynthetic bacteria 1, saccharomycete 0.5, lactic acid bacteria 0.5, brown sugar 2, water 40, bacterium liquid packed under 15 ℃ of-40 ℃ of conditions cultivated 48 hours in the transparent sealing container, afterwards, bacterium liquid was cultivated 48 hours with aerator inflation aeration.
8. healthy aquatic products microcapsule biological feed according to claim 1, it is characterized in that, the production method of described food calling coating agent: processing earthworm enzyme leachate, after bright earthworm, bright fly maggot mashed, add multi-functional plasminogen activator, proportioning is 1000: 1, adds 2 parts of distilled water again and stirs 10 minutes with mixer, ferment after 6 hours, filter and obtain leachate.Earthworm enzyme food calling leachate, edible gelatin liquid are mixed into the agent of food calling coating by 1: 9 proportioning in emulsifying mixer, by the coating coating machine agent of food calling coating is changed into vaporificly, coating is in the microparticle material.
9. healthy aquatic products microcapsule biological feed according to claim 1 is characterized in that, described production and processing, and its processing step is:
1., various raw material composite high-protein powder, fermentation potato powder, microprotein dusty yeast, the unicellular extract of algae are placed the mixing quality controling machine and stirred through the slaking of twin shaft aging machine;
2., become microecology nutrient fluid emulsion to enter the spray particles drying machine by constant flow pump again with step slaking material 1. with the fully mixed homogeneous of colloid mill and be processed into the microparticle material;
3., by the coating coating machine agent of food calling coating is changed into vaporificly, the coating coating is made microcapsules in step microparticle material 2., passes through low temperature (below 40 ℃) oven dry again, crosses sieve classification, vacuum packaging, finishes the technique process of production of fodder preparation.
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| CN2012105163646A CN102940156A (en) | 2012-12-03 | 2012-12-03 | Healthy aquatic microcapsule biological feed |
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| CN2012105163646A CN102940156A (en) | 2012-12-03 | 2012-12-03 | Healthy aquatic microcapsule biological feed |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107404906A (en) * | 2015-01-23 | 2017-11-28 | 株式会社新日本科学 | The feed used for aquiculture of microencapsulation |
| CN113317401A (en) * | 2021-05-25 | 2021-08-31 | 播恩集团股份有限公司 | Compound bioactive substance for replacing antibiotics and preparation method thereof |
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| CN201479849U (en) * | 2009-03-18 | 2010-05-26 | 郭伟 | Production system for decomposing algae into single cells by fermentation |
| CN201414398Y (en) * | 2009-06-03 | 2010-03-03 | 郭伟 | Preparation system for detoxified cassava production |
| CN101791064A (en) * | 2010-02-05 | 2010-08-04 | 郭伟 | High-performance environment-friendly shrimp fodder and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107404906A (en) * | 2015-01-23 | 2017-11-28 | 株式会社新日本科学 | The feed used for aquiculture of microencapsulation |
| CN113317401A (en) * | 2021-05-25 | 2021-08-31 | 播恩集团股份有限公司 | Compound bioactive substance for replacing antibiotics and preparation method thereof |
| CN113317401B (en) * | 2021-05-25 | 2021-11-30 | 播恩集团股份有限公司 | Compound bioactive substance for replacing antibiotics and preparation method thereof |
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Application publication date: 20130227 |