CN102926419B - A kind of sludge pipeline is inhaled and is sent device - Google Patents

A kind of sludge pipeline is inhaled and is sent device Download PDF

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Publication number
CN102926419B
CN102926419B CN201110228640.4A CN201110228640A CN102926419B CN 102926419 B CN102926419 B CN 102926419B CN 201110228640 A CN201110228640 A CN 201110228640A CN 102926419 B CN102926419 B CN 102926419B
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China
Prior art keywords
suction
working cylinder
skin covering
liquid
nozzle
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Expired - Fee Related
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CN201110228640.4A
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Chinese (zh)
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CN102926419A (en
Inventor
陶松垒
陶钧炳
李未材
魏博文
傅晓航
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Priority to CN201110228640.4A priority Critical patent/CN102926419B/en
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Expired - Fee Related legal-status Critical Current
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Abstract

A device is sent in the suction of environment-friendly type sludge pipeline conveying, comprising: working cylinder, reversal valve, suction nozzle, skin covering of the surface nozzle for liquid, feeding pipe, joint, sealing cover.For the mud of plastic state and flow regime, the suction that namely natural moisture content is greater than the earth of plastic limit is sent.Put forth effort on to shorten and inhale distance, prevent air intake, speed is sent in working cylinder conversion and raising suction, and the mud solving Cemented filling inhales the secondary pollution problem sent in a difficult problem and carrying.Be not only applicable to earthwork carrying and municipal sludge is cleared, and have purposes widely in oil, chemical industry, mining, water conservancy, construction work.

Description

A kind of sludge pipeline is inhaled and is sent device
Technical field
The present invention is that device is sent in the suction of a kind of environment-friendly type sludge pipeline conveying, relates to non-ox stream---Binghambody (Bingham) conveying technology.
Background technology
In reservoir, lake, river course, accumulate over a long period, gradually deposited more and more thicker mud layer, riverbed is improved.This not only reduces storage capacity, contaminated environment, affects traffic, and can make flooding in flood season, jeopardizes dyke, causes floods.In addition, class industry byproduct and discarded objects such as primary slime, municipal sludge, paper mill sludge, in all many-sides such as oil, chemical industry, mining, environmental protection, all relate to the Cemented filling being similar to the soft sticky material of mud character.Visible, sludge pipeline conveying equipment, has the wide market demand and application prospect widely.
Mud is non-newtonian fluid, is under the jurisdiction of the category of Bin Hamu (Bingham) body, when mud be in semisolid viscid with liquid-plastic state time, be difficult to realize feeding free from environmental pollution.By retrieving domestic and international patent document and relevant database, from the data searched out, the research of a lot of experts and scholars, in this technical field, has made positive contribution.Have also been made the research of some useful Theory and applications.The early-stage Study of this seminar, realizes the method and apparatus of soft sticky material remote pipe conveying.There is Chinese patent: a kind of pneumatic conveying of slurry method and system (93104552.5), skin covering of the surface drag reduction method and visco-plasticity transportation technology (200710126557.X), the defeated mud equipment (00247696.7) of environment-friendly type desilting, pipe-line transportation equipment for viscoplasticity materials (200720156216.2), efficiently solves many difficult problems of soft sticky material remote pipe conveying ".But, never capture this key technology of pollution-free feeding.
Economizing Natural Science Fund In The Light " research of visco-plasticity mud tubes conveying new method and mechanism " (M503164), " bury---visco-plasticity material pipe post stream conveying characteristic is studied " (Y505041), Hangzhou emphasis innovation fund " the defeated mud equipment of environment-friendly type desilting " (20051321B13), under the subsidy of Department of Education of Shanxi Province's emphasis science fund " research of Binghambody Cemented filling new method and the defeated mud equipment of environment-friendly type desilting " (20010430).On the basis of the early-stage Study of seminar, invent a kind of sludge pipeline suction and sent device.
Summary of the invention
The object of the invention is that a difficult problem is sent in the suction solving the conveying of environment-friendly type sludge pipeline, comprises shortening and inhales distance, prevents air intake, inhales and send conversion and raising to inhale the device sending speed.
Technical solution of the present invention comprises: working cylinder, reversal valve, suction nozzle, skin covering of the surface nozzle for liquid, feeding pipe, joint, sealing cover, it is characterized in that: J type reversal valve is placed in suction nozzle, one end is connected with feeding pipe through joint, and the other end commutates with a few working cylinder and is connected; Joint is interior, suction inlet is interior and periphery that is working cylinder mouth is respectively equipped with skin covering of the surface nozzle for liquid; Skin covering of the surface nozzle for liquid is connected with electromagnetic valve, measuring pump, skin covering of the surface liquid generator through pipeline.
Described working cylinder can adopt two or more, the piston alternate reciprocating motion in working cylinder, and a working cylinder is in pusher, and all the other working cylinder suctions, pusher working cylinder connects feeding pipe by J type reversal valve all the time.
Described skin covering of the surface nozzle for liquid connects with electromagnetic valve, measuring pump, skin covering of the surface liquid generator through pipeline, suction pass through meet obstructions larger in journey time, in good time ejection has the skin covering of the surface liquid of drag reduction and dehydration double action, overcome the viscosity of material, reduce the resistance that material enters working cylinder, improve suction and send efficiency.Skin covering of the surface liquid adopts different formulas according to different earth.
The gap of described sealing cover is full of light filler, in order to avoid air intake.
Advantage of the present invention
1. because several working cylinder is connected by J type reversal valve and joint with between feeding pipe, suction inlet is set in the front end of working cylinder mouth side, shortens the distance of suction inlet to working cylinder mouth, with the suction journey of material, effectively improve suction and send efficiency.
2. owing to being respectively equipped with skin covering of the surface pendular ring type jet pipe and nozzle with the periphery of working cylinder mouth in suction inlet.Pass through in journey in suction, occur that water content is less than the soil body of plastic limit, when the charging rate of suction inlet is slack-off.In good time ejection has the skin covering of the surface liquid of the double action of drag reduction lubrication and dewatering and coagulating, make between tube wall and earth, to be lined with one deck suspension film, the wall friction power of material is reduced, overcomes the viscosity of material, ensure that material enters working cylinder smoothly, and decreased the resistance that material enters working cylinder.Improve suction and send efficiency.Solve this crucial problem of pollution-free feeding.
3. be placed in material mouth because charging aperture is provided with J type valve, be provided with wear-resistant gasket with working cylinder connection place, ensured reliable conversion and the continus convergence of material.
4., because suction inlet is bell mouth shape, it is compacted that suction passes through the soil body in journey, adds appropriate skin covering of the surface liquid, decrease the suction of air to greatest extent.Rate is filled for raising play an important role.
5., because whole process adopts the Cemented filling of sealing, solve the secondary pollution problem in carrying.
The present invention is applicable to plastic state and flow regime, and the suction that namely natural moisture content is greater than the soil body of plastic limit is sent.Be not only applicable to municipal sludge clear, and purposes extremely is widely had in oil, chemical industry, mining, water conservancy, environmental protection, construction work, such as reservoir, navigation channel, lake dredging up, port dredging, channel excavation, harbour, dock accumulation are cleared up, and enclose extra large fill, beach filling, earthwork carrying and industrial residue are cleared etc.
Accompanying drawing explanation
Fig. 1 is example structure schematic diagram, and Fig. 2 is embodiment operating diagram.
Detailed description of the invention
Embodiment is that device is sent in a kind of two cylinders suctions, and the suction for municipal sludge is sent.
Municipal sludge is a kind of high liquid limit opaque organic soil, both non-solid, and on-liquid again belongs to Bin Hamu (Bingham) the body category of plastic state.This mud is in plastic state and flow regime, has smelly, sticky, soft, black feature, foul atmosphere, contaminated environment, and the mud be not in the past applicable to is inhaled and sent device, is problem in the urgent need to address in engineering always.
As shown in Figure 1, comprise working cylinder (1), commutation driving lever (2), commutation oil cylinder (3), cylinder head plate (4), wear plate (5), cutting knife ring (6), suction inlet (7), film pendular ring type jet pipe (8), J type pipe (9), location bearing (10), spring leaf (11), seal closure (12), locating support (13), bearing shell (14), anchor ear (15), joint (16), feeding pipe (17), outer cover (18), film liquid pipe (19), film nozzle for liquid (20), working cylinder mouth (21), seal cover (22), locating shaft (23).
Described suction nozzle comprises suction inlet (7), skin covering of the surface pendular ring type jet pipe (8) and valve, is fixed on seal closure (12), and employing has flexible abrasive rubber material and makes, and suction inlet (7) is in bell mouth shape.Skin covering of the surface pendular ring type jet pipe (8) and film nozzle for liquid (20) is respectively equipped with the periphery of working cylinder mouth (21) in suction inlet.Ring-like jet pipe (8) and nozzle connect with skin covering of the surface liquid generator with measuring pump, electromagnetic valve through pipeline.
Described switching valve adopts J type pipe valve, one end connects working cylinder mouth (21), the other end connects the joint (16) being provided with skin covering of the surface nozzle for liquid, is provided with wear plate (5), cutting knife ring (6) with working cylinder (1) junction.J type pipe (9), working cylinder (1) are fixed on cylinder head plate (4), and wear plate (5), cutting knife ring (6) are located between working cylinder and J type pipe, as consumable accessory, wear-resisting replaceable.Anchor ear (15) holding card on J type pipe, and is connected with commutation driving lever (2), and commutation oil cylinder (3) promotes commutation driving lever (2) and completes the commutation of J type pipe (9) between two working cylinders (1).J type pipe (9) completes location by locating shaft (23), location bearing (10), spring leaf (11), locating support (13).
Described seal closure (12) and cylinder head plate (4) are tightly connected, bearing shell (14) position adds seal cover (22), gap in seal closure (12) is full of light filler, light filler is polyurethane foam plastics, has ensured not blank gas in suction sludge process.Suction send device to be provided with entering of mud when work stopped by outer cover (18).
During work, suction nozzle injects in mud, when two working cylinders (1) move back and forth, commutation oil cylinder (3) commutation driving lever (2) drives pipe (9) alternating movement of J type, and pusher working cylinder is connected with feeding pipe by J type reversal valve all the time; Be in suction inlet (7) periphery mud under the effect of deadweight, atmospheric pressure and suction, be inhaled into working cylinder (1), through J type reversal valve press-in feeding pipe (17); When the charging rate of suction inlet is slack-off, the skin covering of the surface liquid of polyacrylamide 0.2% and neopelex 0.3% is contained with skin covering of the surface pendular ring type jet pipe (8) of working cylinder mouth (21) periphery and film nozzle for liquid (20) ejection in good time in suction inlet (7), make suction inlet (7) and be lined with one deck suspension film between working cylinder mouth (21) and earth, ensure that material enters working cylinder (1) smoothly, and decrease the resistance that material enters working cylinder, improve and be filled rate, improve suction and send efficiency; When force feed resistance increases, skin covering of the surface liquid enters joint (16) through film liquid pipe (19), makes feeding pipe (17) be lined with one deck suspension film between tube wall and earth, and the wall friction power of material is reduced, overcome the viscosity of material, ensure smooth delivery of power.
Finally, it should be pointed out that above embodiment is only the more representational example of conveying of bury of the present invention.Obviously, technical scheme of the present invention is not limited to above-described embodiment, is not only suitable for the conveying of various soft sticky material, can also has many distortion.All distortion that those of ordinary skill in the art can directly derive from content disclosed by the invention or associate, all should think protection scope of the present invention.

Claims (3)

1. device is sent in the suction of sludge pipeline conveying, comprise working cylinder, J type reversal valve, suction nozzle, skin covering of the surface nozzle for liquid, feeding pipe, joint, seal closure, it is characterized in that: J type reversal valve is placed in suction nozzle, and one end is connected with feeding pipe through joint, the other end commutates with several working cylinder and is connected; Joint is interior, suction inlet is interior and periphery that is working cylinder mouth is respectively equipped with skin covering of the surface nozzle for liquid, and skin covering of the surface nozzle for liquid is connected with electromagnetic valve, measuring pump, skin covering of the surface liquid generator through pipeline; Seal closure (12) and cylinder head plate (4) are tightly connected, bearing shell (14) position adds seal cover (22), gap in seal closure (12) is full of light filler, and light filler is polyurethane foam plastics; Suction nozzle comprises suction inlet (7), skin covering of the surface pendular ring type jet pipe (8) and valve, and suction nozzle is fixed on seal closure (12), and employing has flexible abrasive rubber material and makes, and suction inlet (7) is in bell mouth shape.
2. device is sent in the suction of sludge pipeline conveying as claimed in claim 1, it is characterized in that: during work, suction nozzle injects in mud, when two working cylinders (1) move back and forth, commutation oil cylinder (3) promotes J type pipe (9) alternating movement in commutation driving lever (2) drive J type reversal valve, makes to be connected with J type reversal valve all the time during working cylinder pusher; Be in suction inlet (7) periphery mud under the effect of deadweight, atmospheric pressure and suction, be inhaled into working cylinder (1), through J type reversal valve press-in feeding pipe (17); When the charging rate of suction inlet is slack-off, the skin covering of the surface liquid of polyacrylamide 0.2% and neopelex 0.3% is contained with skin covering of the surface pendular ring type jet pipe (8) of working cylinder mouth (21) periphery and film nozzle for liquid (20) ejection in good time in suction inlet (7), make suction inlet (7) and be lined with one deck suspension film between working cylinder mouth (21) and earth, ensure that material enters working cylinder (1) smoothly, and decrease the resistance that material enters working cylinder, improve and be filled rate, improve suction and send efficiency; When force feed resistance increases, skin covering of the surface liquid enters joint (16) through film liquid pipe (19), makes feeding pipe (17) be lined with one deck suspension film between tube wall and earth, and the wall friction power of material is reduced, overcome the viscosity of material, ensure smooth delivery of power.
3. device is sent in the suction of sludge pipeline conveying as claimed in claim 1, it is characterized in that: the J type pipe (9) in J type reversal valve completes location by locating shaft (23), location bearing (10), spring leaf (11), locating support (13).
CN201110228640.4A 2011-08-09 2011-08-09 A kind of sludge pipeline is inhaled and is sent device Expired - Fee Related CN102926419B (en)

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CN102926419B true CN102926419B (en) 2015-09-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2515890B (en) * 2014-05-12 2015-06-17 Barrnon Ltd Apparatus for the removal of sludge
CN106567407B (en) * 2016-11-01 2019-08-06 浙江水利水电学院 A kind of Water Environment In Lakes repair base station and its construction method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1371841A (en) * 2001-02-28 2002-10-02 曾民先 Multi-function environment protection type oil-collecting mud-digging boat
CN201810988U (en) * 2010-09-21 2011-04-27 浙江科技学院 Conveying device for municipal sludge pipe
CN201934901U (en) * 2010-11-17 2011-08-17 浙江科技学院 Sludge unshipping pipeline conveyor

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4041901B2 (en) * 2005-11-25 2008-02-06 独立行政法人国立高等専門学校機構 Lake water dredging method and dredging system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1371841A (en) * 2001-02-28 2002-10-02 曾民先 Multi-function environment protection type oil-collecting mud-digging boat
CN201810988U (en) * 2010-09-21 2011-04-27 浙江科技学院 Conveying device for municipal sludge pipe
CN201934901U (en) * 2010-11-17 2011-08-17 浙江科技学院 Sludge unshipping pipeline conveyor

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