CN102921837A - Synchronous tension adjustment winding machine - Google Patents
Synchronous tension adjustment winding machine Download PDFInfo
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- CN102921837A CN102921837A CN2012104941503A CN201210494150A CN102921837A CN 102921837 A CN102921837 A CN 102921837A CN 2012104941503 A CN2012104941503 A CN 2012104941503A CN 201210494150 A CN201210494150 A CN 201210494150A CN 102921837 A CN102921837 A CN 102921837A
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Abstract
The invention belongs to the technical field of winding machines and discloses a synchronous tension adjustment winding machine. The synchronous tension adjustment winding machine is mainly technically characterized by comprising a frame, a traction mechanism, a turntable, a pay-off mechanism, a pay-off reversing mechanism, a wire distribution disc and a mouth, wherein a fixing disc is arranged on one side of the pay-off reversing mechanism close to the wire distribution disc; a tension adjusting ring is arranged on one side of the fixing disc close to the wire distribution disc; an inner diameter of the tension adjusting ring is smaller than an outer diameter of the fixing disc; the tension adjusting ring is connected with the fixing disc through a position adjusting mechanism; a framework layer wire reaches the outer side of the fixing disc through the pay-off mechanism and the pay-off reversing mechanism and enters the wire distribution disc and the mouth through the inner side of the tension adjusting ring; the wire is bent in a certain angle between the fixing disc and the tension adjusting ring; and the bending angle of the wire is adjusted by adjusting the distance between the fixing disc and the tension adjusting ring. Therefore, the adjustment is convenient and rapid, each framework layer wire has uniform tension, and the produced steel tube has high quality and high pressure resistance.
Description
Technical field
The invention belongs to the wrapping machine technical field, relate to concretely tension synchronous and adjust wrapping machine.
Background technology
Spiral rubber hose belongs to the highly pressurised liquid conveyance conduit, because it bears the pressure height, environment for use is abominable, its casing play wire tension whether even bearing capacity and service life that directly affects sebific duct.The tension force of casing play wire rod is more even in winding process, and the whole bearing capacity of sebific duct is stronger.At present the bobbin for the production of the wrapping machine of sebific duct is installed on the bobbin bar, in the back of bobbin the top spring is installed, online axostylus axostyle top is provided with the adjustment pad, thereby regulates the tension force of casing play wire rod by changing the thickness of adjusting pad or the elastic force that quantity is regulated each top spring.There is following defective in the type wrapping machine: one, and before production, operating personnel must adjust the adjustment pad before each bobbin, and it is loaded down with trivial details to adjust operation, and the time is long, poor operability; Its two, in adjustment process, range estimation and the experience of the adjustment pad of each bobbin by operating personnel regulated, and causes the tension force of every wire rod inhomogeneous; Its three, each bobbin wire containing not simultaneously, its tension force is different, and differs greatly; Its four because the coefficient of friction of each bobbin side friction face is different with the coefficient of friction of each bobbin different times, cause the tension force difference of wire rod.Because the casing play wire tension is irregular, when being subject to impacting with high pressure, cause easily this wire rod fracture, and when producing, inner glue layer may be strangled badly, affect product service life even products waste.
Summary of the invention
The technical problem that the present invention solves just provides a kind ofly makes that the casing play wire tension is even, tension adjustment simple, high efficiency, tension synchronous that product quality is high are adjusted wrapping machine.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is: comprise frame, haulage gear, rotating disk, payingoff mechanism, unwrapping wire side steering, noseplate and the shape of the mouth as one speaks, be provided with fixed disk at described unwrapping wire side steering near noseplate one side, be provided with the tension adjustment ring at described fixed disk near noseplate one side, the internal diameter of described tension adjustment ring is less than the external diameter of described fixed disk, is connected by position adjusting mechanism between described tension adjustment ring and the described fixed disk.
Its additional technical feature is:
Described position adjusting mechanism comprises adjusting screw(rod) and the adjusting nut fixing with rotating disk, and described adjusting nut is connected by connecting rod with described tension adjustment ring;
Described adjusting screw(rod) and adjusting nut are more than three covers or three overlap, to be provided with the sprocket wheel that is fixed together with it at each adjusting nut, have chain to connect between the described sprocket wheel;
Be provided with the separated time tooth at described fixed disk periphery;
Described payingoff mechanism comprises bobbin bar and bobbin, is provided with groove at described bobbin bar periphery, is provided with the elasticity jacking block in this groove;
The described shape of the mouth as one speaks comprises shape of the mouth as one speaks overcoat, shape of the mouth as one speaks inner core and end cap, described shape of the mouth as one speaks overcoat and dismantled and assembled fixing by push rod with shape of the mouth as one speaks inner core, and described shape of the mouth as one speaks overcoat is fixedly connected with by the overcoat support with described rotating disk, and described shape of the mouth as one speaks overcoat and rotating disk rotate synchronously.
Tension synchronous provided by the invention is adjusted wrapping machine, compare with prior art and to have the following advantages: one, owing to comprise frame, haulage gear, rotating disk, payingoff mechanism, the unwrapping wire side steering, noseplate and the shape of the mouth as one speaks, be provided with fixed disk at described unwrapping wire side steering near noseplate one side, be provided with the tension adjustment ring at described fixed disk near noseplate one side, the internal diameter of described tension adjustment ring is less than the external diameter of described fixed disk, be connected by position adjusting mechanism between described tension adjustment ring and the described fixed disk, the casing play wire rod is through payingoff mechanism, the unwrapping wire side steering arrives the outside of fixed disk, then enter noseplate and the shape of the mouth as one speaks through tension adjustment ring inboard, wire rod is crooked certain angle between fixed disk and tension adjustment ring, by adjusting the big or small angle of adjusting bending wire of distance between fixed disk and the tension adjustment ring, like this, not only easy to adjust quick, and the even tension of each root wire rod, the sebific duct quality of producing is high, voltage endurance capability is strong; Its two, described position adjusting mechanism comprises adjusting screw(rod) and the adjusting nut fixing with rotating disk, described adjusting nut is connected by connecting rod with described tension adjustment ring, like this, during adjusting, only needs a rotation adjusting nut to get final product, and is easy to adjust; They are three years old, because described adjusting screw(rod) and adjusting nut are three covers or more than three covers, be provided with the sprocket wheel that is fixed together with it at each adjusting nut, there is chain to connect between the described sprocket wheel, like this, during adjusting, only need to rotate one of them adjusting nut, other adjusting nuts are advanced and retreat under the drive of chain simultaneously, regulate convenient; Its four, be provided with the separated time tooth at described fixed disk periphery, prevented that wire rod from laminating mutually in moving process, cause that tension force is uneven, sleave and wire rod fracture; Its five because described payingoff mechanism comprises bobbin bar and bobbin, be provided with groove at described bobbin bar periphery, be provided with the elasticity jacking block in this groove, when bobbin rotated, bobbin bar and bobbin had certain resistance, prevented that bobbin from rotating generation inertia, causes sleave or line ball; They are six years old, because the described shape of the mouth as one speaks comprises shape of the mouth as one speaks overcoat, shape of the mouth as one speaks inner core and end cap, described shape of the mouth as one speaks overcoat and dismantled and assembled fixing by push rod with shape of the mouth as one speaks inner core, described shape of the mouth as one speaks overcoat is fixedly connected with by the overcoat support with described rotating disk, and described shape of the mouth as one speaks overcoat and rotating disk rotate synchronously, wire rod no longer with the circumferential generation relative sliding of shape of the mouth as one speaks inner core, even the end face of shape of the mouth as one speaks inner core is irregular, can not occur that wire rod is hung up or bending, so that the casing play wire tension is more even yet.
Description of drawings
Fig. 1 is the structural representation that tension synchronous is adjusted wrapping machine;
Fig. 2 is for twining the structural representation of part;
Fig. 3 is the structural representation that the tension synchronous of a plurality of rotating disks is adjusted wrapping machine;
Fig. 4 is the structural representation of fixed disk;
Fig. 5 is tension adjustment structure of rings schematic diagram;
Fig. 6 is the structural representation of payingoff mechanism;
Fig. 7 is the structural representation of the shape of the mouth as one speaks;
Fig. 8 is the cutaway view of the shape of the mouth as one speaks;
Fig. 9 is the cutaway view of shape of the mouth as one speaks overcoat and shape of the mouth as one speaks inner core.
The specific embodiment
The structure of tension synchronous proposed by the invention being adjusted wrapping machine below in conjunction with accompanying drawing is described further.
Such as Fig. 1, Fig. 2 and shown in Figure 5, adjust the structural representation of wrapping machine for tension synchronous.Its structure comprises frame 1, haulage gear 2, rotating disk 3, payingoff mechanism 4, unwrapping wire side steering 5, noseplate 6 and the shape of the mouth as one speaks 7, side at unwrapping wire side steering 5 close noseplates 6 is provided with fixed disk 8, be provided with tension adjustment ring 9 at fixed disk 8 near noseplate 6 one sides, the tension adjustment ring is ring-type, its internal diameter is less than the external diameter of fixed disk 8, is connected by position adjusting mechanism 10 between tension adjustment ring 9 and the fixed disk 8.Casing play wire rod 11 arrives the outside of fixed disk 8 through payingoff mechanism 4, unwrapping wire side steering 5, then the inboard through tension adjustment ring 9 enters noseplate 6 and the shape of the mouth as one speaks 7, wire rod 11 is crooked certain angle between fixed disk 8 and tension adjustment ring 9, adjust the angle of wire rod 11 bendings by distance size between adjustment fixed disk 8 and the tension adjustment ring 9, thereby regulate the tension force of wire rod 11.Like this, not only easy to adjust quick, and the even tension of each root casing play wire rod, the sebific duct quality of producing is high, voltage endurance capability is strong.
Adjusting screw(rod) 12 and adjusting nut 13 can be for three covers or more than three covers, be provided with the sprocket wheel 15 that is fixed together with it at each adjusting nut 13, be connected with chain 16 between the sprocket wheel 15, like this, during adjusting, only need to rotate one of them adjusting nut 13, other adjusting nuts are advanced and retreat under the drive of chain 16 simultaneously, regulate conveniently, tension force is more even.
As shown in Figure 3, as required, rotating disk 3, payingoff mechanism 4, unwrapping wire side steering 5, noseplate 6 and the shape of the mouth as one speaks 7 can be for 2 covers or more than 2 covers.
As shown in Figure 4, be provided with separated time tooth 17 at fixed disk 8 peripheries, prevented that wire rod 11 from laminating mutually in moving process, cause tension force inequality, sleave and wire rod fracture.
As shown in Figure 6, payingoff mechanism 4 comprises bobbin bar 41 and bobbin 42, and online axostylus axostyle 41 peripheries are provided with groove 43, be provided with elasticity jacking block 44 in this groove 43, when bobbin 42 rotated, bobbin bar 41 had certain resistance with bobbin 42, prevented that bobbin 42 from rotating generation inertia, causes sleave or line ball.
Such as Fig. 7, Fig. 8 and shown in Figure 9, the shape of the mouth as one speaks 7 comprises shape of the mouth as one speaks overcoat 71, shape of the mouth as one speaks inner core 72 and end cap 73, shape of the mouth as one speaks overcoat 71 and dismantled and assembled fixing by push rod 74 with shape of the mouth as one speaks inner core 72, shape of the mouth as one speaks overcoat 71 is fixedly connected with by overcoat support 75 with 3 rotating disks 3, and shape of the mouth as one speaks overcoat 71 rotates synchronously with rotating disk 3, wire rod no longer with the circumferential generation relative sliding of shape of the mouth as one speaks inner core 72, even the end face of shape of the mouth as one speaks inner core is irregular, the casing play wire rod can not occur yet hang up or bending, so that wire tension is more even.
Protection scope of the present invention not only is confined to above-mentioned example, as long as structure and tension synchronous of the present invention are adjusted the wrapping machine structural similarity, just drops on the scope of protection of the invention.
Claims (6)
1. tension synchronous is adjusted wrapping machine, comprise frame, haulage gear, rotating disk, payingoff mechanism, unwrapping wire side steering, noseplate and the shape of the mouth as one speaks, it is characterized in that: be provided with fixed disk at described unwrapping wire side steering near noseplate one side, be provided with the tension adjustment ring at described fixed disk near noseplate one side, the internal diameter of described tension adjustment ring is less than the external diameter of described fixed disk, is connected by position adjusting mechanism between described tension adjustment ring and the described fixed disk.
2. tension synchronous according to claim 1 is adjusted wrapping machine, it is characterized in that: described position adjusting mechanism comprises adjusting screw(rod) and the adjusting nut fixing with rotating disk, and described adjusting nut is connected by connecting rod with described tension adjustment ring.
3. tension synchronous according to claim 2 is adjusted wrapping machine, it is characterized in that: described adjusting screw(rod) and adjusting nut are more than three covers or three overlap, to be provided with the sprocket wheel that is fixed together with it at each adjusting nut, are connected with chain between the described sprocket wheel.
4. tension synchronous according to claim 1 is adjusted wrapping machine, it is characterized in that: be provided with the separated time tooth at described fixed disk periphery.
5. tension synchronous according to claim 1 is adjusted wrapping machine, and it is characterized in that: described payingoff mechanism comprises bobbin bar and bobbin, is provided with groove at described bobbin bar periphery, is provided with the elasticity jacking block in this groove.
6. tension synchronous according to claim 1 is adjusted wrapping machine, it is characterized in that: the described shape of the mouth as one speaks comprises shape of the mouth as one speaks overcoat, shape of the mouth as one speaks inner core and end cap, described shape of the mouth as one speaks overcoat and dismantled and assembled fixing by push rod with shape of the mouth as one speaks inner core, described shape of the mouth as one speaks overcoat is fixedly connected with by the overcoat support with described rotating disk, and described shape of the mouth as one speaks overcoat and rotating disk rotate synchronously.
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CN2012104941503A CN102921837A (en) | 2012-11-28 | 2012-11-28 | Synchronous tension adjustment winding machine |
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CN2012104941503A CN102921837A (en) | 2012-11-28 | 2012-11-28 | Synchronous tension adjustment winding machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106571198A (en) * | 2015-10-10 | 2017-04-19 | 合肥神马科技集团有限公司 | Concentric stranding machine and wire branching disk device thereof |
CN107442697A (en) * | 2017-09-13 | 2017-12-08 | 张高 | The steel wire winding device of steel wire mesh frame pipe |
CN114888104A (en) * | 2022-05-27 | 2022-08-12 | 江苏锦瑞金属制品有限公司 | Wire drawing machine with tension adjusting mechanism for metal material processing |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1074989A (en) * | 1992-11-07 | 1993-08-04 | 西北橡胶厂 | The steel wire pre-deformation mechanism of steel wire coiler for rubber tube |
US6910360B2 (en) * | 2001-10-23 | 2005-06-28 | L&P Property Management Company | Multiple wire feed for spring coiling machine and method |
CN202163963U (en) * | 2011-08-04 | 2012-03-14 | 尹锡枝 | Steel wire winding machine |
CN202894143U (en) * | 2012-11-28 | 2013-04-24 | 河北瑞兴橡塑有限公司 | Novel tension force synchronization adjustment winding machine |
-
2012
- 2012-11-28 CN CN2012104941503A patent/CN102921837A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1074989A (en) * | 1992-11-07 | 1993-08-04 | 西北橡胶厂 | The steel wire pre-deformation mechanism of steel wire coiler for rubber tube |
US6910360B2 (en) * | 2001-10-23 | 2005-06-28 | L&P Property Management Company | Multiple wire feed for spring coiling machine and method |
CN202163963U (en) * | 2011-08-04 | 2012-03-14 | 尹锡枝 | Steel wire winding machine |
CN202894143U (en) * | 2012-11-28 | 2013-04-24 | 河北瑞兴橡塑有限公司 | Novel tension force synchronization adjustment winding machine |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106571198A (en) * | 2015-10-10 | 2017-04-19 | 合肥神马科技集团有限公司 | Concentric stranding machine and wire branching disk device thereof |
CN106571198B (en) * | 2015-10-10 | 2019-03-29 | 合肥神马科技集团有限公司 | A kind of concentric lay conductor machine and its noseplate device |
CN107442697A (en) * | 2017-09-13 | 2017-12-08 | 张高 | The steel wire winding device of steel wire mesh frame pipe |
CN114888104A (en) * | 2022-05-27 | 2022-08-12 | 江苏锦瑞金属制品有限公司 | Wire drawing machine with tension adjusting mechanism for metal material processing |
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Application publication date: 20130213 |