CN103111556B - Steel wire ring positioning clamping rotating device of steel wire ring winding machine - Google Patents

Steel wire ring positioning clamping rotating device of steel wire ring winding machine Download PDF

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CN103111556B
CN103111556B CN201310061124.6A CN201310061124A CN103111556B CN 103111556 B CN103111556 B CN 103111556B CN 201310061124 A CN201310061124 A CN 201310061124A CN 103111556 B CN103111556 B CN 103111556B
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steel plate
steel
plate
traveler
steel wire
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CN103111556A (en
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陈家轩
卢礼华
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Harbin Gongda Hongtu Rubber Plastic Science & Technology Co Ltd
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Harbin Gongda Hongtu Rubber Plastic Science & Technology Co Ltd
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Abstract

本发明提供了一种钢丝圈缠绕机的钢丝圈定位夹紧转动装置,属于转动装置技术领域。本发明所述三对辅助辊设置在后面机板上,钢带分别与中心辊和两个传动辊传动连接,钢带上设有机械爪,上部导向钢板固定在支撑钢板上,下部导向钢板设置在上部导向钢板的下部,下部导向钢板的下端与液压缸相连接。本发明的结构简单,生产制作比较容易。本发明缠绕的钢丝圈里外两层之间钢丝旋转的方向互为相反,一层的钢丝是左旋,另一层的钢丝就是右旋,钢丝与钢丝之间无需填充橡胶,什么情况下也不会产生剪切力,可以直接用于轮胎的制作中。用本发明制作的钢丝圈所生产的轮胎,适合在高内压、高载荷、大变形和极强的冲击负荷下使用。

The invention provides a bead ring positioning, clamping and rotating device for a bead ring winding machine, which belongs to the technical field of rotating devices. The three pairs of auxiliary rollers described in the present invention are arranged on the rear machine plate, and the steel belt is respectively connected to the center roller and the two drive rollers in transmission, the steel belt is provided with mechanical claws, the upper guide steel plate is fixed on the supporting steel plate, and the lower guide steel plate is set At the bottom of the upper guide steel plate, the lower end of the lower guide steel plate is connected with the hydraulic cylinder. The structure of the present invention is simple, and production is relatively easy. The rotation directions of the steel wires between the inner and outer layers of the steel traveler wound by the present invention are opposite to each other, the steel wires of one layer are left-handed, and the steel wires of the other layer are right-handed, and there is no need to fill rubber between the steel wires. It will generate shear force and can be directly used in the production of tires. The tire produced by the steel traveler made by the invention is suitable for use under high internal pressure, high load, large deformation and extremely strong impact load.

Description

钢丝圈缠绕机的钢丝圈定位夹紧转动装置Bead ring positioning, clamping and rotating device of bead ring winding machine

技术领域technical field

本发明涉及一种钢丝圈缠绕机的钢丝圈定位夹紧转动装置,属于转动装置技术领域。The invention relates to a bead ring positioning, clamping and rotating device of a bead ring winding machine, which belongs to the technical field of rotating devices.

背景技术Background technique

在轮胎生产领域,为了增强轮胎的整体支撑刚性和可靠性,需要在轮胎内设置有钢丝圈。现有钢丝圈缠绕机制作的钢丝圈是由一根钢丝经顺向缠绕而成,其截面通常为六边形或多边形或异形,钢丝与钢丝之间是顺直的且基本相互平行,钢丝与钢丝之间填充有橡胶。这样的钢丝圈钢丝与钢丝之间容易产生剪切力,这样的钢丝圈制成的轮胎在高内压、高载荷、大变形和极强的冲击负荷下使用时,很容易在钢丝圈或填充胶条与帘布层的界面之间发生脱层或帘线折断现象。In the field of tire production, in order to enhance the overall support rigidity and reliability of the tire, it is necessary to have a steel traveler inside the tire. The traveler produced by the existing traveler winding machine is formed by winding a steel wire in the forward direction, and its cross-section is usually hexagonal or polygonal or irregular. The steel wires are straight and basically parallel to each other. Rubber is filled between the steel wires. Shearing force is easily generated between the steel wires of such bead rings, and when tires made of such bead rings are used under high internal pressure, high load, large deformation and extremely strong impact load, it is easy to be in the bead ring or filling Delamination or cord breakage occurs at the interface between the rubber strip and the ply.

发明内容Contents of the invention

本发明的目的是为了解决现有钢丝圈缠绕机制作的钢丝圈是由一根钢丝经顺向缠绕而成,钢丝与钢丝之间是顺直的且基本相互平行,钢丝圈钢丝与钢丝之间容易产生剪切力的问题,进而提供一种钢丝圈缠绕机的钢丝圈定位夹紧转动装置。The purpose of the present invention is to solve the problem that the traveler made by the existing traveler winding machine is formed by winding a steel wire in the forward direction. The steel wires are straight and basically parallel to each other. The problem of shearing force is easy to occur, and a traveler positioning, clamping and rotating device for a traveler winding machine is provided.

本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

一种钢丝圈缠绕机的钢丝圈定位夹紧转动装置,包括:中心辊、两个传动辊、三对辅助辊、后面机板、液压缸、传动辊驱动电机、机械爪、钢带、下部导向钢板、上部导向钢板和支撑钢板,所述三对辅助辊设置在后面机板上,支撑钢板固定在后面机板前侧的下部,支撑钢板的两端分别设有一个传动辊,中心辊设置在后面机板前部的中心处,传动辊驱动电机固定在后面机板的后部,传动辊驱动电机的输出轴与传动辊传动连接,钢带分别与中心辊和两个传动辊传动连接,钢带上设有机械爪,上部导向钢板固定在支撑钢板上,下部导向钢板设置在上部导向钢板的下部,下部导向钢板的下端与液压缸相连接。所述三对辅助辊在后面机板上为正三角形分布。A traveler positioning, clamping and rotating device for a traveler winding machine, including: a center roller, two driving rollers, three pairs of auxiliary rollers, a rear panel, a hydraulic cylinder, a driving motor for driving rollers, a mechanical claw, a steel belt, and a lower guide Steel plate, upper guide steel plate and supporting steel plate, the three pairs of auxiliary rollers are arranged on the rear machine plate, the supporting steel plate is fixed on the lower part of the front side of the rear machine plate, two ends of the supporting steel plate are respectively provided with a driving roller, and the center roller is arranged on the rear At the center of the front of the machine plate, the drive roller drive motor is fixed at the rear of the rear plate, the output shaft of the drive roller drive motor is connected to the drive roller, and the steel belt is respectively connected to the center roller and two drive rollers. A mechanical claw is provided, the upper guiding steel plate is fixed on the supporting steel plate, the lower guiding steel plate is arranged on the lower part of the upper guiding steel plate, and the lower end of the lower guiding steel plate is connected with the hydraulic cylinder. The three pairs of auxiliary rollers are distributed in an equilateral triangle on the back panel.

本发明具有以下优点:本发明的结构简单,生产制作比较容易。本发明缠绕的钢丝圈里外两层之间钢丝旋转的方向互为相反,一层的钢丝是左旋,另一层的钢丝就是右旋,钢丝与钢丝之间无需填充橡胶,什么情况下也不会产生剪切力,可以直接用于轮胎的制作中。用本发明制作的钢丝圈所生产的轮胎,适合在高内压、高载荷、大变形和极强的冲击负荷下使用。即使反复产生极大的屈挠变形其胎圈部位也不易损坏,也不会在钢丝圈与帘布层的界面之间发生脱层或帘线折断现象,大大提高了胎圈的耐久性。The invention has the following advantages: the structure of the invention is simple, and the production is relatively easy. The rotation directions of the steel wires between the inner and outer layers of the steel traveler wound by the present invention are opposite to each other. The steel wires of one layer are left-handed, and the steel wires of the other layer are right-handed. There is no need to fill rubber between the steel wires, and there is no need under any circumstances. It will generate shear force and can be directly used in the production of tires. The tire produced by the steel traveler made by the invention is suitable for use under high internal pressure, high load, large deformation and extremely strong impact load. Even if great flexing deformation occurs repeatedly, the bead part is not easily damaged, and there will be no delamination or cord breakage between the interface between the bead ring and the ply layer, which greatly improves the durability of the bead.

附图说明Description of drawings

图1是本发明一种钢丝圈缠绕机的钢丝圈定位夹紧转动装置的结构示意图;Fig. 1 is a schematic structural view of a traveler positioning, clamping and rotating device of a traveler winding machine of the present invention;

图2是钢丝圈定位夹紧转动装置的俯视图;Fig. 2 is a top view of the positioning, clamping and rotating device of the traveler;

图3是使用了本发明钢丝圈定位夹紧转动装置的钢丝圈缠绕机的结构示意图;Fig. 3 is a structural schematic diagram of a traveler winding machine using the traveler positioning, clamping and rotating device of the present invention;

图4是机架的结构示意图(主视);Fig. 4 is the structural representation (front view) of frame;

图5是机架的结构示意图(俯视);Fig. 5 is the structural representation (top view) of frame;

图6是主传动装置的结构示意图(第六齿轮11上设有缺口);Fig. 6 is a schematic structural view of the main transmission (the sixth gear 11 is provided with a gap);

图7是存丝及钢丝张力控制装置的结构示意图;Fig. 7 is a schematic structural view of the wire storage and steel wire tension control device;

图8是储存丝盘的结构示意图。Fig. 8 is a schematic diagram of the structure of the storage wire reel.

图中的附图标记18是钢丝圈芯。Reference numeral 18 in the figure is a traveler core.

具体实施方式Detailed ways

下面将结合附图对本发明做进一步的详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式,但本发明的保护范围不限于下述实施例。The present invention will be described in further detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation is provided, but the protection scope of the present invention is not limited to the following embodiments.

如图1和图2所示,本实施例所涉及的一种钢丝圈缠绕机的钢丝圈定位夹紧转动装置,包括:中心辊19、两个传动辊22、三对辅助辊26、后面机板27、液压缸28、传动辊驱动电机29、机械爪71、钢带72、下部导向钢板73、上部导向钢板74和支撑钢板76,所述三对辅助辊26设置在后面机板27上,支撑钢板76固定在后面机板27前侧的下部,支撑钢板76的两端分别设有一个传动辊22,中心辊19设置在后面机板27前部的中心处,传动辊驱动电机29固定在后面机板27的后部,传动辊驱动电机29的输出轴与传动辊22传动连接,钢带72分别与中心辊19和两个传动辊22传动连接,钢带72上设有机械爪71,上部导向钢板74固定在支撑钢板76上,下部导向钢板73设置在上部导向钢板74的下部,下部导向钢板73的下端与液压缸28相连接。As shown in Fig. 1 and Fig. 2, the traveler positioning clamping and rotating device of a traveler winding machine involved in this embodiment includes: a central roller 19, two driving rollers 22, three pairs of auxiliary rollers 26, a rear machine Plate 27, hydraulic cylinder 28, drive roller drive motor 29, mechanical claw 71, steel belt 72, lower guide steel plate 73, upper guide steel plate 74 and support steel plate 76, and described three pairs of auxiliary rollers 26 are arranged on the back machine plate 27, The supporting steel plate 76 is fixed on the bottom of the front side of the rear machine plate 27, and the two ends of the supporting steel plate 76 are respectively provided with a driving roller 22, and the central roller 19 is arranged at the center of the rear machine plate 27 front, and the driving roller driving motor 29 is fixed on At the rear of the rear panel 27, the output shaft of the drive roller drive motor 29 is in drive connection with the drive roller 22, and the steel belt 72 is respectively in drive connection with the center roller 19 and the two drive rollers 22. The steel belt 72 is provided with a mechanical claw 71, The upper guide steel plate 74 is fixed on the supporting steel plate 76, the lower guide steel plate 73 is arranged on the bottom of the upper guide steel plate 74, and the lower end of the lower guide steel plate 73 is connected with the hydraulic cylinder 28.

所述三对辅助辊26在后面机板27上为正三角形分布。The three pairs of auxiliary rollers 26 are distributed in an equilateral triangle on the rear panel 27 .

如图3所示,使用了本发明钢丝圈定位夹紧转动装置的钢丝圈缠绕机,包括机架、主传动装置、存丝及钢丝张力控制装置和钢丝圈的定位夹紧转动装置,所述主传动装置设置在机架的一侧上,存丝及钢丝张力控制装置设置在主传动装置的上部,钢丝圈的定位夹紧转动装置设置在机架的另一侧上。As shown in Figure 3, the traveler winding machine using the traveler positioning, clamping and rotating device of the present invention includes a frame, a main transmission device, a wire storage and steel wire tension control device, and a positioning, clamping and rotating device for the traveler. The main driving device is arranged on one side of the frame, the wire storage and steel wire tension control device is arranged on the upper part of the main driving device, and the positioning, clamping and rotating device of the traveler is arranged on the other side of the frame.

如图4~图5所示,所述的机架包括底座1、竖直滑道2、丝杠3、挡板4、平台5、空心立柱81和手轮丝母82,所述空心立柱81固定在底座1一侧的上部,竖直滑道2的一侧与空心立柱81的外壁固定连接,竖直滑道2的另一侧与挡板4滑动连接,丝杠3设置在空心立柱81上,丝杠3的下部与伸入到空心立柱81内的挡板4的尾部螺纹连接,丝杠3的上部与设置在空心立柱81上部的手轮丝母82螺纹连接,平台5的一端与挡板4固定连接,平台5的另一端设有开口83。后面机板27固定在底座1的垫块84的上面。As shown in Figures 4 to 5, the frame includes a base 1, a vertical slideway 2, a lead screw 3, a baffle plate 4, a platform 5, a hollow column 81 and a hand wheel nut 82, and the hollow column 81 Fixed on the upper part of one side of the base 1, one side of the vertical slideway 2 is fixedly connected with the outer wall of the hollow column 81, the other side of the vertical slideway 2 is slidingly connected with the baffle plate 4, and the lead screw 3 is arranged on the hollow column 81. On, the bottom of lead screw 3 is threadedly connected with the afterbody of baffle plate 4 that stretches into hollow column 81, and the top of lead screw 3 is threaded with the hand wheel screw nut 82 that is arranged on hollow column 81 tops, and one end of platform 5 is connected with The baffle 4 is fixedly connected, and the other end of the platform 5 is provided with an opening 83 . The rear panel 27 is fixed on the pad 84 of the base 1 .

如图6所示,所述主传动装置包括齿轮盘13、电动机87和一个齿轮系,所述的齿轮系包括第一齿轮6、第二齿轮7、第三齿轮8、第四齿轮9、第五齿轮10、第六齿轮11和第七齿轮12,所述第六齿轮11上设有缺口85,齿轮盘13上设有缺口86,齿轮盘13和第六齿轮11固定连接,第六齿轮11上的缺口85和齿轮盘13上的缺口86设置在同一方向,电动机87设置在平台5的下部,齿轮系设置在平台5的上部,电动机87的输出轴与第一齿轮6固定连接,第一齿轮6的厚度为其它齿轮的一倍,第七齿轮12与第五齿轮10上下连接且同轴转动,第二齿轮7和第三齿轮8啮合,第三齿轮8和第六齿轮11啮合,第一齿轮6的上半部与第二齿轮7啮合,第一齿轮6的下半部与第四齿轮9啮合,第四齿轮9与第五齿轮10啮合,第七齿轮12与第六齿轮11啮合。As shown in Figure 6, the main transmission device includes a gear plate 13, a motor 87 and a gear train, and the gear train includes a first gear 6, a second gear 7, a third gear 8, a fourth gear 9, a The fifth gear 10, the sixth gear 11 and the seventh gear 12, the sixth gear 11 is provided with a gap 85, the gear plate 13 is provided with a gap 86, the gear plate 13 and the sixth gear 11 are fixedly connected, the sixth gear 11 The notch 85 on the top and the notch 86 on the gear plate 13 are set in the same direction, the motor 87 is set on the bottom of the platform 5, the gear train is set on the top of the platform 5, the output shaft of the motor 87 is fixedly connected with the first gear 6, the first The thickness of the gear 6 is twice that of other gears. The seventh gear 12 is connected up and down with the fifth gear 10 and rotates coaxially. The second gear 7 meshes with the third gear 8. The third gear 8 meshes with the sixth gear 11. The upper half of a gear 6 meshes with the second gear 7, the lower half of the first gear 6 meshes with the fourth gear 9, the fourth gear 9 meshes with the fifth gear 10, and the seventh gear 12 meshes with the sixth gear 11 .

如图7和图8所示,所述的存丝及钢丝张力控制装置包括储存丝盘、对钢丝起导向作用的钢丝嘴16和环套17,所述储存丝盘由第一半圆环14和第二半圆环15组成,第一半圆环14和第二半圆环15由螺栓固定在齿轮盘13的曲面上,对钢丝起导向作用的钢丝嘴16固定在齿轮盘13的上侧表面上,环套17固定在对钢丝起导向作用的钢丝嘴16入口处的储存丝盘上。As shown in Figures 7 and 8, the described wire storage and steel wire tension control device includes a storage wire reel, a wire nozzle 16 and a ring sleeve 17 that guide the steel wire. Composed of the second semi-circular ring 15, the first semi-circular ring 14 and the second semi-circular ring 15 are fixed on the curved surface of the gear plate 13 by bolts, and the steel wire nozzle 16 which guides the steel wire is fixed on the upper side of the gear plate 13 On the surface, the collar 17 is fixed on the storage wire reel at the entrance of the steel wire nozzle 16 which guides the steel wire.

机架的工作过程为通过丝杠3的调节带动挡板4及平台5的上下位置的调节,丝杠3能够实现精确的微进给,因而能够较准确地控制置于平台5上的主传动系统的存丝装置上下位置,保证钢丝嘴16水平位置与所缠绕的钢丝圈芯圆心在同一个平面内。从而有助于保证钢丝缠绕的精度。The working process of the frame is to drive the adjustment of the upper and lower positions of the baffle plate 4 and the platform 5 through the adjustment of the screw 3. The screw 3 can realize precise micro-feeding, so that the main transmission placed on the platform 5 can be controlled more accurately. The upper and lower positions of the wire storage device of the system ensure that the horizontal position of the wire nozzle 16 is in the same plane as the center of the circle of the wound traveler core. Thereby helping to ensure the precision of steel wire winding.

钢丝圈缠绕其运动方式是一边驱使环形小直径钢丝圈芯18旋转,一边驱使带有钢丝转盘及钢丝嘴围绕钢丝圈芯作交叉运动。此缠绕工艺要求对钢丝圈芯儿的装拆提出要求。缺口式主传动装置齿轮系即可满足缠绕,只需要旋转末端缺口齿轮和存丝盘使第六齿轮11的缺口方向与下方平台缺口方向一致,钢丝圈芯便能沿缺口方向放入和拿出且不需要重复安装拆卸齿轮系。缺口式主传动装置对待缠绕的工件的装拆非常方便,能够极大地提高缠绕效率。The movement mode of the traveler winding is to drive the annular small-diameter traveler core 18 to rotate, and to drive the steel wire turntable and the steel wire nozzle to perform cross motion around the traveler core. This winding process requires the assembly and disassembly of the traveler core. The gear train of the notched main transmission device can satisfy the winding. It is only necessary to rotate the notched gear at the end and the wire storage reel so that the notch direction of the sixth gear 11 is consistent with the notch direction of the lower platform, and the traveler core can be put in and out along the notch direction. And there is no need to repeatedly install and disassemble the gear train. The notch-type main transmission device is very convenient to assemble and disassemble the workpiece to be wound, and can greatly improve the winding efficiency.

钢丝圈的定位夹紧转动装置,属于夹紧传动方案。夹紧传动方案依靠机械爪把持钢丝圈,靠钢板的导向,绕钢丝圈中心依次交替把持钢丝圈,提供驱动力。电机带动钢带转动,刚带上的机械爪随着导向钢板的导向依次进入抓持阶段,在机械爪抓持过程中,起到垂直固定和提供旋转力的两个作用,当机械爪离开钢板时,机械爪71内的扭簧会自动将机械爪张开,只有进入下部导向钢板73和上部导向钢板74之间时机械爪71才闭合而夹紧钢丝圈。机械爪把持力可以通过气缸作用于钢板,提供足够的压紧力,使得机械爪不打滑,传动钢带通过中心辊19起到张紧轮的作用可以保证足够的传动力。此方案不易丢圈,更能保证很高的传动精度。The positioning, clamping and rotating device of the traveler belongs to the clamping transmission scheme. The clamping transmission scheme relies on mechanical claws to hold the traveler, and relies on the guidance of the steel plate to alternately hold the traveler around the center of the traveler to provide driving force. The motor drives the steel belt to rotate, and the mechanical claw on the rigid belt enters the grasping stage sequentially with the guidance of the guide steel plate. During the grasping process of the mechanical claw, it plays two roles of vertical fixation and providing rotational force. When the mechanical claw leaves the steel plate , the torsion spring in the mechanical claw 71 will automatically open the mechanical claw, and only when entering between the lower guide steel plate 73 and the upper guide steel plate 74, the mechanical claw 71 is closed and clamps the traveler. The gripping force of the mechanical claw can act on the steel plate through the cylinder to provide sufficient pressing force so that the mechanical claw does not slip, and the transmission steel belt can ensure sufficient transmission force by the central roller 19 playing the role of the tension wheel. This solution is not easy to lose the ring, and can ensure high transmission accuracy.

以上所述,仅为本发明较佳的具体实施方式,这些具体实施方式都是基于本发明整体构思下的不同实现方式,而且本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above are only preferred specific implementations of the present invention. These specific implementations are all based on different implementations under the overall concept of the present invention, and the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field Within the technical scope disclosed in the present invention, any changes or substitutions that can be easily conceived by a skilled person shall fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (1)

1. the wire loop location clamping tumbler of a bead winding machine, comprise: breast roll, two live-rollers, three pairs of help rolls, machine plate below, hydraulic cylinder, live-roller drive motors, gripper, steel band, lower guide is to steel plate, upper guide is to steel plate and supporting steel plate, described three pairs of help rolls are arranged on below on machine plate, supporting steel plate is fixed on the bottom on front side of machine plate below, the two ends of supporting steel plate are respectively equipped with a live-roller, breast roll is arranged on the center of machine prelaminar part below, live-roller drive motors is fixed on the rear portion of machine plate below, output shaft and the live-roller of live-roller drive motors are in transmission connection, steel band is in transmission connection with breast roll and two live-rollers respectively, steel band is provided with gripper, upper guide to Interal fixation on supporting steel plate, lower guide is arranged on the bottom of upper guide to steel plate to steel plate, lower guide is connected to the lower end of steel plate with hydraulic cylinder, it is characterized in that, described three pairs of help rolls are equilateral triangle distribution on machine plate below.
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CN113246517B (en) * 2021-05-12 2022-06-10 山东新豪克轮胎有限公司 Tyre belt winding process
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CN114042841B (en) * 2022-01-14 2022-03-18 山东胜通钢帘线有限公司 Wire winding disc of aviation tire steel wire ring winding machine
CN114985650B (en) * 2022-07-29 2023-10-17 天津赛象科技股份有限公司 Storing and lifting mechanism of bead ring processing production line

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