CN102915881B - Intermittent-rotation continuous-circulation sand filling machine for fuse protectors - Google Patents
Intermittent-rotation continuous-circulation sand filling machine for fuse protectors Download PDFInfo
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- CN102915881B CN102915881B CN201110221532.4A CN201110221532A CN102915881B CN 102915881 B CN102915881 B CN 102915881B CN 201110221532 A CN201110221532 A CN 201110221532A CN 102915881 B CN102915881 B CN 102915881B
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- sand
- station
- filling
- drive unit
- distribution device
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Abstract
The invention relates to an intermittent-rotation continuous-circulation sand filling machine for fuse protectors. The intermittent-rotation continuous-circulation sand filling machine comprises a drive device, a rotary power supply and air distribution device, a signal control device, a flexible positioning wear-less vibrating sand filling device, a pneumatic detection device, a sand storage device, a sand hopper supporting device and a framework, wherein the drive device is arranged on the framework, and is connected with a work-station turnplate of the flexible positioning wear-less vibrating sand filling device and the rotary power supply and air distribution device, the signal control device is connected with the sand storage device and the flexible positioning wear-less vibrating sand filling device respectively, the pneumatic detection device is fixed on a detection station of the framework, the sand storage device is arranged on the sand hopper supporting device, and the sand supporting device is positioned on the drive device. Compared with the prior art, the intermittent-rotation continuous-circulation sand filling machine has the advantages of high automation degree, capability of detecting compactness, high efficiency, rapidness, convenience and the like.
Description
Technical field
The present invention relates to a kind of filling sand machine, especially relate to a kind of intermittent rotary continuous cycle type fuse and fill with sand machine.
Background technology
Low-voltage electrical apparatus enterprise fuse domestic is at present filled with sand and is all adopted artificial filling sand mode, and filling sand is uneven, and packing cannot detect, and easily makes the requirement that packing cannot reach predetermined.And manually fill with sand owing to adopting, the labour intensity of workman is large, inefficiency, and the mechanical type abroad generally adopted fills with sand machine, complex structure, and easily wearing and tearing fuse surface, easily causes the waste of cost.
Summary of the invention
Object of the present invention is exactly provide a kind of automaticity high to overcome defect that above-mentioned prior art exists, and can detect packing, sand machine filled with by the intermittent rotary continuous cycle type fuse of efficient quick.
Object of the present invention can be achieved through the following technical solutions: sand machine filled with by a kind of intermittent rotary continuous cycle type fuse, it is characterized in that, this filling sand machine comprises drive unit, rotate power supply, vapour-liquid distribution device, signal control device, sand device is filled with without abrasive vibration in flexible location, PCU, deposit sand device, sand hopper bracing or strutting arrangement and frame, described drive unit is arranged in frame, and with the flexible station turnplate of filling with sand device without abrasive vibration of locating be installed be connected, described rotation is powered, vapour-liquid distribution device connecting drive device, described signal control device connects respectively deposits sand device with flexible location without abrasive vibration filling sand device, described PCU is fixed on the detection station of frame, described sand device of depositing is arranged on sand hopper bracing or strutting arrangement, described sand hopper bracing or strutting arrangement is positioned on drive unit.
Described drive unit is made up of motor, reductor, Cylinder Surface Cam splitter, and the lower spindle nose of Cylinder Surface Cam splitter connects rotation power supply, vapour-liquid distribution device,
Described rotation is powered, vapour-liquid distribution device comprises four phase collector rings, first electric power source distribution device, gas distributor, electromagnetism-gas-driving valve island, second source distributor, rotary pneumatic joint, tracheae, four described phase collector rings are arranged on Cylinder Surface Cam splitter lower end, and connect power supply and the first electric power source distribution device respectively, second source distributor, power supply is incorporated into the first electric power source distribution device by brush by four phase collector rings, second source distributor, for vibrator, electromagnetically operated valve and sensor power, described gas distributor is arranged on Cylinder Surface Cam splitter top, described electromagnetism-gas-driving valve island connects gas distributor, described rotary pneumatic joint is arranged on bottom Cylinder Surface Cam splitter, and be positioned in frame, described tracheae connects rotary pneumatic joint.
Described sand device of depositing comprises filling sand flexible pipe, maintenance valve, sand hopper, and described sand hopper is arranged in sand hopper bracing or strutting arrangement top disc, is provided with maintenance valve and fills with sand flexible pipe bottom sand hopper.
Described signal control device comprises Hall element, electromagnet and photoelectric sensor, and described Hall element is arranged in sand hopper bracing or strutting arrangement top disc, and described electromagnet and photoelectric sensor are fixed in frame by connector.
Described Hall element is provided with 8 ~ 36, is distributed in sand hopper bracing or strutting arrangement top disc, each station one.
Described PCU comprises pneumatic jig and detects cylinder.
Described filling sand machine also comprises casing, electric appliance box, and described casing is positioned at outside drive unit, and described electric appliance box is positioned in frame.
Sand device is filled with without abrasive vibration in described flexibility location can arrange 8 ~ 36, is separately positioned on station turnplate, station turnplate connecting drive device, and drives multiple flexibility location to do the conversion of synchronous station without abrasive vibration filling sand device by drive unit.
Compared with prior art, the present invention has the following advantages:
1, achieve fuse to fill with the production of sand operation, detect automation.
2, decrease production process and equipment, alleviate hand labor and improve production efficiency.
3, avoid at artificial artifical influence factor of filling with sand, improve the quality of product.
4, applied range, can be applied to associated appliance enterprise.
5, closed operation improves the operational environment of operating personnel, protects environment.
Accompanying drawing explanation
Fig. 1 is the structural representation that sand machine filled with by intermittent rotary continuous cycle type fuse of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
As shown in Figure 1, sand machine filled with by a kind of intermittent rotary continuous cycle type fuse, and this filling sand machine comprises drive unit 18, and (drive unit is by motor, reductor, Cylinder Surface Cam splitter forms), rotate power supply, (vapour-liquid distribution device comprises four phase collector rings 2 to vapour-liquid distribution device, first electric power source distribution device 6, gas distributor 11, electromagnetism-gas-driving valve island 12, second source distributor 14, rotary pneumatic joint 21, tracheae 22), signal control device (comprises Hall element 13, electromagnet 15 and photoelectric sensor 16), sand device 4 is filled with without abrasive vibration in flexible location (can arrange 1 ~ 30 as required, arrange 8 ~ 36 in the present embodiment, be separately positioned on station turnplate 17, station turnplate 17 connecting drive device 18, and drive 8 ~ 36 flexible location to do the conversion of synchronous station without abrasive vibration filling sand device 4 by drive unit 18), PCU 5 (comprise pneumatic jig and detect cylinder), deposit sand device (to comprise and fill with sand flexible pipe 8, maintenance valve 9, sand hopper 10), sand hopper bracing or strutting arrangement 7, frame 1, casing 3, electric appliance box 19, casing 3 is positioned at outside drive unit 18, and described electric appliance box 19 is positioned in frame 1.
Drive unit 18 is arranged in frame 1, adopt the face of cylinder with station turnplate 17, straight pin locates, bolt connects, make to be arranged on the rotation power supply on station turnplate 17 and Cylinder Surface Cam splitter lower rotary shaft, vapour-liquid distribution device, Hall element 13, sand device 4 is filled with without abrasive vibration, PCU 5 in flexible location, deposit sand device, sand hopper bracing or strutting arrangement 7 does the motion of synchronous accurately interrupted division.
Rotate power supply, vapour-liquid distribution device to be arranged under Cylinder Surface Cam splitter on spindle nose (Cylinder Surface Cam splitter output shaft is hollow shaft) by connector, four described phase collector rings 2 are arranged on Cylinder Surface Cam splitter lower end, and connect power supply and the first electric power source distribution device 6, second source distributor 14 respectively, vibrator power supply and 24V are controlled power supply by brush and are incorporated on corresponding electric power source distribution device by four phase collector rings 2, are vibrator and electromagnetically operated valve, sensor power.Described gas distributor 11 is arranged on Cylinder Surface Cam splitter top, described electromagnetism-gas-driving valve island 12 connects gas distributor 11, described rotary pneumatic joint 21 is arranged on bottom Cylinder Surface Cam splitter, and is positioned in frame 1, and described tracheae 22 connects rotary pneumatic joint 21.
The Hall element 13 of signal control device be arranged on sand hopper bracing or strutting arrangement 7 supports sand hopper 10 disk on, Hall element 13 is provided with 8 ~ 36, be evenly arranged in bracing or strutting arrangement 7 top disc, on each station one, electromagnet 15, photoelectric sensor 16 is fixed in frame 1 by connector, photoelectric sensor 16 utilizes the break-make of fuse signal controlling electromagnet 15, electromagnet 15 controls the Hall element 13 on corresponding station, Hall element 13 controls flexible location and fills with sand device 4 upper cylinder electromagnetically operated valve action without abrasive vibration thus control cylinder motion, motion and power is provided for filling with sand.
Flexible location is filled with sand device 4 without abrasive vibration and is arranged on station turnplate 17, has 8 ~ 36, with Hall element 13, and the electromagnetism-gas-driving valve one_to_one corresponding on electromagnetism-gas-driving valve island 12.Flexible location by signal control device control action without the cylinder on abrasive vibration filling sand device 4, realizes fuse flexibility location and fills with sand without abrasive vibration.
PCU 5 is made up of cylinder and locating element and is fixed on frame by connector and detects on station, by receiving the photosignal of fuse by the action of PLC control cylinder electromagnetically operated valve, realize detection station fuse compactness inspection, qualified to packing, defective fuse products sends feedback signal, and control system does corresponding process according to feedback signal to product.
Described sand device of depositing comprises filling sand flexible pipe 8, maintenance valve 9, sand hopper 10, and described sand hopper 10 is arranged in sand hopper bracing or strutting arrangement 7 top disc, is provided with maintenance valve 9 and fills with sand flexible pipe 8 bottom sand hopper 10.
Its operation principle: drive unit (motor reducer drives cambered surface cylindrical cam divider) drives station turnplate 17 to do timing intermittent movement; 8 ~ 36 flexible location are filled with sand device without abrasive vibration and are arranged on station turnplate 17, with station turnplate 17 synchronous rotary.Rotation is powered, power supply, source of the gas are delivered to and rotated flexible location without abrasive vibration filling sand device for filling sand provides power by vapour-liquid distribution device.Flexible location is the mechanism for fuse filling sand without abrasive vibration filling sand device, is responsible for fuse and fills with sand.PCU is responsible for carrying out density detection to the fuse of having filled with on detection station.The device supporting, fix other parts is responsible for by the servicing units such as sand hopper bracing or strutting arrangement 7, frame 1, casing 3, electric appliance box 19, has important function to the normal operation of main frame.
Fuse is put into feeding station vibration by manipulator and fills with on sand device seat, fill with photoelectric sensor when sand starts station find that fuse controls electromagnet 15 energising and excites Hall switch when filling with on sand station when station turnplate 17 forwards to, Hall switch makes the electromagnetism-gas-driving valve of the corresponding station energising vibration cylinder action of filling with on sand device adopt Compliant pressure technology compression fuse to open filling sand valve and opens vibrator power supply switch simultaneously, fuse starts to fill with sand, when forwarding filling sand to and stopping station, electromagnet excites Hall switch, close electromagnetism-gas-driving valve, cylinder returns end filling sand and enters detection station, carry out filling sand density by pneumatic detection system to detect, qualified fuse delivers to next procedure in discharge station by manipulator blanking, otherwise continue rotation with filling sand machine station turnplate 17 and carry out secondary filling sand, until qualified.Filling sand machine repeats above-mentioned action and realizes fuse continuous irrigation sand, detection on N number of station, achieves fuse and fills with the sand production automation.
Claims (7)
1. sand machine filled with by an intermittent rotary continuous cycle type fuse, it is characterized in that, this filling sand machine comprises drive unit, rotate power supply, vapour-liquid distribution device, signal control device, sand device is filled with without abrasive vibration in flexible location, PCU, deposit sand device, sand hopper bracing or strutting arrangement and frame, described drive unit is arranged in frame, and with the flexible station turnplate of filling with sand device without abrasive vibration of locating be installed be connected, described rotation is powered, vapour-liquid distribution device connecting drive device, described signal control device connects respectively deposits sand device with flexible location without abrasive vibration filling sand device, described PCU is fixed on the detection station of frame, described sand device of depositing is arranged on sand hopper bracing or strutting arrangement, described sand hopper bracing or strutting arrangement is positioned on drive unit,
Described drive unit is made up of motor, reductor, Cylinder Surface Cam splitter, and the lower spindle nose of Cylinder Surface Cam splitter connects rotation power supply, vapour-liquid distribution device;
Described rotation is powered, vapour-liquid distribution device comprises four phase collector rings, first electric power source distribution device, gas distributor, electromagnetism-gas-driving valve island, second source distributor, rotary pneumatic joint, tracheae, four described phase collector rings are arranged on Cylinder Surface Cam splitter lower end, and connect power supply and the first electric power source distribution device respectively, second source distributor, power supply is incorporated into the first electric power source distribution device by brush by four phase collector rings, second source distributor, for vibrator, electromagnetically operated valve and sensor power, described gas distributor is arranged on Cylinder Surface Cam splitter top, described electromagnetism-gas-driving valve island connects gas distributor, described rotary pneumatic joint is arranged on bottom Cylinder Surface Cam splitter, and be positioned in frame.
2. sand machine filled with by a kind of intermittent rotary continuous cycle type fuse according to claim 1, it is characterized in that, described sand device of depositing comprises filling sand flexible pipe, maintenance valve, sand hopper, described sand hopper is arranged in sand hopper bracing or strutting arrangement top disc, is provided with maintenance valve and fills with sand flexible pipe bottom sand hopper.
3. sand machine filled with by a kind of intermittent rotary continuous cycle type fuse according to claim 1, it is characterized in that, described signal control device comprises Hall element, electromagnet and photoelectric sensor, described Hall element is arranged in sand hopper bracing or strutting arrangement top disc, and described electromagnet and photoelectric sensor are fixed in frame by connector.
4. sand machine filled with by a kind of intermittent rotary continuous cycle type fuse according to claim 3, and it is characterized in that, described Hall element is provided with 8 ~ 36, is distributed in sand hopper bracing or strutting arrangement top disc, each station one.
5. sand machine filled with by a kind of intermittent rotary continuous cycle type fuse according to claim 1, it is characterized in that, described PCU comprises pneumatic jig and detects cylinder.
6. sand machine filled with by a kind of intermittent rotary continuous cycle type fuse according to claim 1, it is characterized in that, described flexibility location is filled with sand device without abrasive vibration and is arranged 8 ~ 36, be separately positioned on station turnplate, station turnplate connecting drive device, and drive multiple flexibility location to do the conversion of synchronous station without abrasive vibration filling sand device by drive unit.
7. sand machine filled with by a kind of intermittent rotary continuous cycle type fuse according to claim 1, and it is characterized in that, described filling sand machine also comprises casing, electric appliance box, and described casing is positioned at outside drive unit, and described electric appliance box is positioned in frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110221532.4A CN102915881B (en) | 2011-08-04 | 2011-08-04 | Intermittent-rotation continuous-circulation sand filling machine for fuse protectors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110221532.4A CN102915881B (en) | 2011-08-04 | 2011-08-04 | Intermittent-rotation continuous-circulation sand filling machine for fuse protectors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102915881A CN102915881A (en) | 2013-02-06 |
| CN102915881B true CN102915881B (en) | 2015-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110221532.4A Expired - Fee Related CN102915881B (en) | 2011-08-04 | 2011-08-04 | Intermittent-rotation continuous-circulation sand filling machine for fuse protectors |
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| CN (1) | CN102915881B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105575735B (en) * | 2014-10-13 | 2018-07-13 | 乐清市雷胜自动化检测设备有限公司 | Fuse fills husky machine automatically |
| CN105957775B (en) * | 2016-07-01 | 2017-10-24 | 上海工程技术大学 | Single driving one based on parallel institution translates two rotated three dimensionals and fills sand rammer |
| CN108154187B (en) * | 2018-01-04 | 2022-03-01 | 湘潭大学 | Deep hole pecking and drilling processing quality detection method based on vibration signal |
| CN108428599B (en) * | 2018-03-07 | 2019-11-26 | 广东中贝能源科技有限公司 | Automatic sand filling machine of fuse |
| CN116190164B (en) * | 2023-05-05 | 2023-07-21 | 威准（厦门）自动化科技有限公司 | Automatic power fuse assembling, sand filling and detecting line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3831251A (en) * | 1973-01-05 | 1974-08-27 | K Mustafa | Machine for production of high voltage fuses without insulating chaplet and with melting elements of different cross section |
| CN2674635Y (en) * | 2003-12-09 | 2005-01-26 | 西北工业大学 | Fuse vibration sand filler |
| CN201882896U (en) * | 2010-12-06 | 2011-06-29 | 沈金星 | Chilli sauce filling machine |
-
2011
- 2011-08-04 CN CN201110221532.4A patent/CN102915881B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3831251A (en) * | 1973-01-05 | 1974-08-27 | K Mustafa | Machine for production of high voltage fuses without insulating chaplet and with melting elements of different cross section |
| CN2674635Y (en) * | 2003-12-09 | 2005-01-26 | 西北工业大学 | Fuse vibration sand filler |
| CN201882896U (en) * | 2010-12-06 | 2011-06-29 | 沈金星 | Chilli sauce filling machine |
Non-Patent Citations (1)
| Title |
|---|
| 低压熔断器灌砂生产线系统的动力分析及结构改进设计研究;李永公;《中国优秀硕士学位论文全文数据库》;20020615;第8、9页 * |
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| CN102915881A (en) | 2013-02-06 |
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