CN102912094B - Quench machine tool - Google Patents

Quench machine tool Download PDF

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CN102912094B
CN102912094B CN201210432320.5A CN201210432320A CN102912094B CN 102912094 B CN102912094 B CN 102912094B CN 201210432320 A CN201210432320 A CN 201210432320A CN 102912094 B CN102912094 B CN 102912094B
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frequency load
workpiece
quenching
intermediate frequency
high frequency
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CN102912094A (en
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周祥成
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Constant induction technology (Shiyan) Limited by Share Ltd
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SHIYAN HENGJIN TECHNOLOGY CO LTD
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Abstract

The invention relates to a quench machine tool which comprises a base, a loading and unloading mechanism arranged on the base, a quench mechanism, a cooling mechanism and a control system, wherein the quench mechanism comprises a workpiece sliding platform, a sensor mobile sliding platform and a power switcher; the workpiece sliding platform comprises a machine frame, a ball screw installed on the machine frame, a workpiece top tip and a workpiece top base; the ball screw is driven by a driving device to drive the workpiece sliding platform to linearly move; the workpiece top base is driven to rotate by the driving device; the sensor mobile sliding platform is arranged to match the workpiece sliding platform, is driven by the driving device to shift and comprises a sensor installed on a transition row of the sensor mobile sliding platform and moving along with the sensor mobile sliding platform; and the power switcher is electrically connected with the sensor mobile sliding platform and controls the sensor mobile sliding platform to switch among loads with different frequencies. The quench machine tool not only has high production efficiency, but also has stable workpiece quality and good workpiece consistency, the whole quench process has reasonable actions and high efficiency, and the requirement of massive and continuous production can be satisfied.

Description

A kind of quenching machine
Technical field
The present invention relates to a kind of equipment for Heating Processing, relate in particular to a kind of quenching machine.
Background technology
When shaft-disc type component has heat treatment requirements, because of its special profile, in thermal treatment link, be applicable to vertical induction quenching, multiplex vertical universal quenching machine on market, this lathe divides again two large classes because processing workpiece mode difference or workpiece shape limitation:
1. workpiece is not fixed position rotation (being axially subjected to displacement), inductor block along workpiece axial motion to workpiece induction quenching;
2. inductor block is fixed on device-specific bit and puts motionlessly, and workpiece drives next edge workpiece axial motion at lathe, on one side automatic rotation to workpiece induction quenching;
Above-mentioned two schemes has his own strong points, under kind complicated situation, can not take into account, therefore, how designing a kind of workpiece and inductor block can move, and simple, convenient, production efficiency is high, and suitability is strong, and the measured quenching machine of workpiece quenching matter is the important topic of this technical field technician research always.
Given this, in Chinese patent 200720088703.X, mention a kind of vertical quenching machine tool, bed piece, hardening liquid water tank, cooling water tank are installed on base, the lower end of bed piece is provided with quenching immersion liquid groove, lathe bed is provided with part clamping planker, inductor block planker, and part clamping planker drives by alternating current machine, ball-screw can oscilaltion campaign along guide rail; Inductor block planker can be realized the adjustment of XYZ three-dimensional; On part clamping planker, there are upper top assembly, lower top assembly; Upper top assembly adopts pneumatic finial, and upper top moving up and down adopts cylindrical guide, T-shaped lead screw transmission, adopts alternating current machine to drive; Fixed sharp assembly is arranged on the lower end of part clamping planker down, and lower top rotatablely moving adopts tooth-like belt transmission, adopts AC servo machinery driving.Although this quenching machine can be realized part and move with inductor block and move, this quenching machine troublesome poeration, workpiece quenching is of poor quality and suitability is also strong not.
In summary, be necessary prior art further to improve.
Summary of the invention
The present invention is bad in order to solve existing quenching machine suitability, and service efficiency is low, operation inconvenience, and the problem that productivity is low and propose a kind of easy to operately, suitability is good, and efficiency is high, the measured quenching machine of workpiece quenching matter.
The present invention is achieved by the following technical solutions:
Above-mentioned a kind of quenching machine, comprises base and is arranged at charging and discharging mechanism, quenching mechanism, cooling body and the Controlling System on described base; Described quenching mechanism comprises workpiece slide unit, inductor block Mobile Slide and power switcher; Described workpiece slide unit mates setting with described charging and discharging mechanism, comprise frame, be installed in the ball-screw in described frame and workpiece is top and with the top workpiece footstock arranging that mates of described workpiece; Described ball-screw is driven by drive unit, drives described workpiece slide unit traveling priority; Described workpiece footstock drives rotation by drive unit; Described inductor block Mobile Slide mates setting with described workpiece slide unit, by drive unit drive displacement, comprises on the transition row who is installed in described inductor block Mobile Slide and with the mobile inductor block of described inductor block Mobile Slide; Described power switcher is electrically connected to and controls with described inductor block Mobile Slide the mutual switching that described inductor block Mobile Slide carries out different frequency load.
Described quenching machine, wherein: described quenching mechanism also comprises that coupling is arranged at the shield cap of described charging and discharging mechanism one side; Described shield cap comprises lifting shield cap and fixed blade guard; Described lifting shield cap is positioned at described fixed blade guard downside, mates arrange and moved up and down on the column of quenching machine by air cylinder driven with described charging and discharging mechanism; Described workpiece slide unit mates and is arranged at described lifting shield cap inner side.
Described quenching machine, wherein: described inductor block Mobile Slide is positioned at described fixed blade guard inner side, comprises intermediate frequency load Mobile Slide and is located at the high frequency load Mobile Slide of described intermediate frequency load Mobile Slide upside; Described intermediate frequency load Mobile Slide comprises that intermediate frequency load X-axis adjustment guide rail, intermediate frequency load X-axis adjusting screw, intermediate frequency load X-axis are adjusted slide plate, intermediate frequency load Y-axis is adjusted guide rail, intermediate frequency load Y-axis adjusting screw, intermediate frequency load Y-axis adjustment slide plate and intermediate frequency load-sensing device; Described intermediate frequency load X-axis adjusts slide plate and described intermediate frequency load X-axis adjustment guide rail is slidably connected, and is driven and adjusted along X-direction by described intermediate frequency load X-axis adjusting screw and motor; Described intermediate frequency load Y-axis adjusts slide plate and described intermediate frequency load Y-axis adjustment guide rail is slidably connected, and is driven and adjusted along Y direction by described intermediate frequency load Y-axis adjusting screw and motor; Described intermediate frequency load-sensing device is installed in the transition of described intermediate frequency load Mobile Slide and arranges above, and moves workpiece is carried out to intermediate frequency heat with the movement of described intermediate frequency load Mobile Slide; Described high frequency load Mobile Slide comprises that high frequency load X-axis adjustment guide rail, high frequency load X-axis adjusting screw, high frequency load X-axis are adjusted slide plate, high frequency load Y-axis is adjusted guide rail, high frequency load Y-axis adjusting screw, high frequency load Y-axis adjustment slide plate, high frequency load Z axis adjustment slide plate and high frequency load inductor block; Described high frequency load X-axis adjusts slide plate and described high frequency load X-axis adjustment guide rail is slidably connected, and is driven and adjusted along X-direction by described high frequency load X-axis adjusting screw and motor; Described high frequency load Y-axis adjusts slide plate and described high frequency load Y-axis adjustment guide rail is slidably connected, and is driven and adjusted along Y direction by described high frequency load Y-axis adjusting screw and motor; Described high frequency load Mobile Slide is adjusted up and down by being arranged on described high frequency load X-axis and is adjusted the screw mechanism manual setting between slide plate and high frequency load Z axis adjustment slide plate; Described high frequency load inductor block is installed in the transition of described high frequency load Mobile Slide and arranges above, and moves workpiece is carried out to high-frequency high temperature heating with the movement of described high frequency load Mobile Slide.
Described quenching machine, wherein: described intermediate frequency load Mobile Slide also comprises intermediate frequency load Z axis moving slider; Described intermediate frequency load Z axis moving slider is driven by drive-motor and by ball-screw-transmission, moves up and down and drive described intermediate frequency load Mobile Slide in Z-direction, to move together along line slideway on machine pillar.
Described quenching machine, wherein: described intermediate frequency load-sensing device and high frequency load inductor block are equipped with and can to workpiece, carry out the liquid-jet device of spray quenching in good time.
Described quenching machine, wherein: described quenching mechanism also comprises is located at the counter weight device of described fixed blade guard top one side and the quenching water tank of the bottom side that coupling is arranged at described cooling body; Described counter weight device is connected with described workpiece slide unit by chain and jockey sprocket.
Described quenching machine, wherein: described charging and discharging mechanism comprises that pedal and coupling are arranged at the first loading and unloading station and the second loading and unloading station of described quenching mechanism one side; Described pedal and described the first loading and unloading station and the second loading and unloading station position adapt; Described the first loading and unloading station and the second loading and unloading station include positioning fixture and with the fixing positioning fixture slide unit of described positioning fixture.
Described quenching machine, wherein: described cooling body is located at described quenching mechanism one side, comprise be located at described the second loading and unloading station one side cooling water tank, be located at the refrigerating unit of described quenching water tank upside and be connected in the cooling line of described cooling water tank.
Described quenching machine, wherein: the setting that matches of described Controlling System and described charging and discharging mechanism, quenching mechanism and cooling body, comprises operating panel, energy housing, machine tool control cabinet, power cabinet and cable testing bridge; Described operating panel is located at described power switcher one side and is electrically connected to described quenching mechanism; Described energy housing is located between described charging and discharging mechanism and cooling body and for controlling the whole circuit of quenching machine; Described machine tool control cabinet and power cabinet are positioned at described quenching water tank one side, and top is equipped with heat abstractor; Described cable testing bridge coupling is connected between described quenching mechanism and Controlling System.
Described quenching machine, wherein: described workpiece footstock and ball-screw drive by motor, and and described motor between all by Timing Belt connection for transmission.
Beneficial effect:
Quenching machine compact construction of the present invention, rationally distributed, adopt vertical structure, by the setting of workpiece slide unit, inductor block Mobile Slide and power switcher, can realize that workpiece moves up and down, inductor block maintains static workpiece is carried out to induction quenching, can realize workpiece position rotating again, inductor block moves workpiece scanning is quenched, and especially can also realize workpiece and inductor block moves simultaneously; Wherein, high frequency load Mobile Slide is positioned at the top of intermediate frequency load Mobile Slide, after medium frequency quenching completes, can directly intermediate frequency be switched to high frequency by power switcher, by high frequency load inductor block, workpiece is realized to high-frequency induction hardening, while preventing from quenching by quench zone automatic open close lifting shield cap, hardening liquid is splashed on ground, prevents that operator from touching quench zone revolving part and high temperature workpiece simultaneously, guarantees safety.This quenching mode is not only controlled conveniently, and precise control, workpiece quenching quality is high, and quenching efficiency is high, has improved significantly the suitability of lathe, and flexible and convenient operation, make lathe hardening step become simpler, intelligent, reduced labour intensity, improved production efficiency, whole quenching process action is reasonable, effect is high, can meet need of production continuously in enormous quantities.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of quenching machine of the present invention.
Fig. 2 is the front view of quenching machine of the present invention.
Fig. 3 is the right view of quenching machine of the present invention.
Fig. 4 is the vertical view of quenching machine of the present invention.
Fig. 5 is the front view of workpiece slide unit of the quenching mechanism of quenching machine of the present invention.
Fig. 6 is the vertical view of workpiece slide unit of the quenching mechanism of quenching machine of the present invention.
Fig. 7 is structural representation Fig. 1 of intermediate frequency load Mobile Slide of the quenching mechanism of quenching machine of the present invention.
Fig. 8 is structural representation Fig. 2 of intermediate frequency load Mobile Slide of the quenching mechanism of quenching machine of the present invention.
Fig. 9 is the high frequency load Mobile Slide structural representation of the quenching mechanism of quenching machine of the present invention.
Embodiment
As shown in Figure 1 to 9, quenching machine of the present invention, is vertical Induction Hardening Machine, comprises the base 1 being roughly square and is located at charging and discharging mechanism 2, quenching mechanism 3, cooling body 4, water-and-oil separator 5 and the Controlling System 6 on base 1.
Charging and discharging mechanism 2 is located at quenching mechanism 3 one sides, comprises foot-operated the 21, first loading and unloading station 22 and the second loading and unloading station 23; Foot-operated 21 are positioned at 1 one jiaos of positions of base, and height adapts with the first loading and unloading station 22 and the second loading and unloading station 23; The first loading and unloading station 22 comprises the first positioning fixture 221 and fixes with the first positioning fixture 221 the first positioning fixture slide unit 222 assembling; The second loading and unloading station 23 comprises the second positioning fixture 231 and fixes with the second positioning fixture 231 the second positioning fixture slide unit 232 assembling, wherein, the movement of the first positioning fixture slide unit 222 and the second positioning fixture slide unit 232 drives by cylinder and toggle; The component that needs are quenched are clamped on the first positioning fixture 221 and the second positioning fixture 231, can automatically send into and in quenching mechanism 3, carry out quenching process.
Quenching mechanism 3 mates setting with charging and discharging mechanism 2, comprises shield cap 31, workpiece slide unit 32, counter weight device 33, quenching water tank 34, power switcher 35 and inductor block Mobile Slide; Wherein, in the present embodiment, inductor block Mobile Slide is by drive unit drive displacement, comprise intermediate frequency load Mobile Slide 36 and high frequency load Mobile Slide 37, on the transition of intermediate frequency load Mobile Slide 36 and high frequency load Mobile Slide 37 row, be all equiped with for workpiece is carried out to induction hardened inductor block simultaneously.
Shield cap 31 mates setting with charging and discharging mechanism 2, comprises lifting shield cap 311 and fixed blade guard 312, lifting shield cap 311 passes through air cylinder driven, it is located at fixed blade guard 312 downsides and is comprised of three formula protective shields and air lifter, can be on quenching machine column automatic lifting, the setting that matches of the first positioning fixture 221 of the first loading and unloading station 22 in lifting shield cap 311 and charging and discharging mechanism 2, also with charging and discharging mechanism 2 in the second positioning fixture 231 of the second loading and unloading station 23 match, when clamping workpiece is prepared to enter quenching position on the first positioning fixture 221 and under the movement of the first positioning fixture slide unit 222, lifting shield cap 311 follow procedure instruction automatic liftings get up, until the workpiece on the first positioning fixture 221 after quenching position is by workpiece slide unit 32 clampings location, the first positioning fixture slide unit 222 and 221 of the first positioning fixtures are retracted into loading and unloading position automatically, the 311 follow procedure instructions of lifting shield cap automatically decline and put in place, while preventing from quenching, hardening liquid is splashed on ground, prevent that operator from touching quench zone revolving part and high temperature workpiece simultaneously, guarantee safety, fixed blade guard 312 couplings are fixedly arranged on the upside of lifting shield cap 311, for protecting each component of quenching mechanism 3, wherein, in the present embodiment, the second loading and unloading station 23 in charging and discharging mechanism 2 is similar with the second loading and unloading station 23 in lifting shield cap 311 work engagement process and charging and discharging mechanism 2.
Workpiece slide unit 32 is positioned at lifting shield cap 311 inner sides, comprises that frame 321, ball-screw 322, workpiece are top 323, workpiece footstock 324, feeding motor 325 and rotating machine 326; Ball-screw 322 is located at frame 321 tops, by feeding motor 325, drives and drive workpiece slide unit 32 traveling priorities, passes through Timing Belt connection for transmission in the present embodiment between ball-screw 322 and feeding motor 325; Workpiece top 323 is also located at frame 321 tops; Workpiece footstock 324 is arranged at frame 321 bottoms, matches and drive rotation by rotating machine 326 with workpiece top 323, passes through Timing Belt connection for transmission in the present embodiment between workpiece footstock 324 and rotating machine 326; Wherein, workpiece, both can, with workpiece slide unit traveling priority 32 Shang Xia, also can rotate with workpiece footstock 324 by workpiece top 323 and workpiece footstock 324 clampings on workpiece slide unit 32.
Counter weight device 33 is arranged at fixed blade guard 312 top one sides, and in the present embodiment, counter weight device 33 is connected with workpiece slide unit 32 by chain and jockey sprocket, for balancing the part weight of workpiece slide unit 32, reduces feeding motor 325 power of workpiece slide unit 32.
Quenching water tank 34 couplings are arranged at the bottom side of cooling body 4.
Power switcher 35 is located at the second loading and unloading station 23 1 sides of feed mechanism 2, for controlling the mutual switching of intermediate frequency load Mobile Slide 36 and high frequency load Mobile Slide 37.
Intermediate frequency load Mobile Slide 36 is arranged at fixed blade guard 312 inner sides, comprises that intermediate frequency load X-axis adjustment guide rail 361, intermediate frequency load X-axis adjusting screw 362, intermediate frequency load X-axis are adjusted slide plate 363, intermediate frequency load Y-axis is adjusted guide rail 364, intermediate frequency load Y-axis adjusting screw 365, intermediate frequency load Y-axis adjustment slide plate 366 and intermediate frequency load-sensing device 367; Intermediate frequency load X-axis is adjusted slide plate 363 and is slidably connected with intermediate frequency load X-axis adjustment guide rail 361, by intermediate frequency load X-axis adjusting screw 362 and corresponding motor, is driven and is adjusted in X-direction; Intermediate frequency load Y-axis is adjusted slide plate 366 and is slidably connected with intermediate frequency load Y-axis adjustment guide rail 364, by intermediate frequency load Y-axis adjusting screw 365 and corresponding motor, is driven and is adjusted in Y direction; Intermediate frequency load-sensing device 367 is arranged on the transition row of intermediate frequency load Mobile Slide 36, can move with the movement of intermediate frequency load Mobile Slide 36, workpiece is carried out to intermediate frequency heat in good time, wherein, in this enforcement, on intermediate frequency load-sensing device 367, be also equiped with liquid-jet device, in good time to workpiece spray quenching;
Wherein, on intermediate frequency load Mobile Slide 36, be also equiped with intermediate frequency load Z axis moving slider, in the present embodiment, intermediate frequency load Z axis movable block is driven and by ball-screw-transmission, moved up and down and drive intermediate frequency load Mobile Slide 36 in Z-direction, to move together along line slideway on machine pillar by drive-motor.
High frequency load Mobile Slide 37 is positioned at fixed blade guard 312 inner sides and is arranged at intermediate frequency load Mobile Slide 36 upsides, comprises that high frequency load X-axis adjustment guide rail 371, high frequency load X-axis adjusting screw 372, high frequency load X-axis are adjusted slide plate 373, high frequency load Y-axis is adjusted guide rail 374, high frequency load Y-axis adjusting screw 375, high frequency load Y-axis adjustment slide plate 376, high frequency load Z axis adjustment slide plate 377 and high frequency load inductor block 378; High frequency load X-axis is adjusted slide plate 373 and is slidably connected with high frequency load X-axis adjustment guide rail 371, by high frequency load X-axis adjusting screw 372 and corresponding motor, is driven and is adjusted in X-direction; High frequency load Y-axis is adjusted slide plate 376 and is slidably connected with high frequency load Y-axis adjustment guide rail 374, by high frequency load Y-axis adjusting screw 375 and corresponding motor, is driven and is adjusted in Y direction; Wherein, high frequency load Mobile Slide 37 is adjusted up and down by being arranged on high frequency load X-axis and is adjusted the screw mechanism manual setting between slide plate 373 and high frequency load Z axis adjustment slide plate 377; High frequency load inductor block 378 is arranged on the transition row of high frequency load Mobile Slide 37, can move with the movement of high frequency load Mobile Slide 37, workpiece is carried out to high-frequency high temperature heating in good time, wherein, the present embodiment medium-high frequency load-sensing device 378 is provided with liquid-jet device, in good time to workpiece spray quenching.
Cooling body 4 is located at quenching mechanism 3 one sides, comprises cooling water tank 41, refrigerating unit 42 and cooling line 43; Cooling water tank 41 is positioned at the second loading and unloading station 23 1 sides of feed mechanism 2; Refrigerating unit 42 is arranged at quenching water tank 34 upsides of quenching mechanism 3; Cooling line 43You Duotiao branch, it is connected with cooling water tank 41, is also connected with power switcher 35.
Water-and-oil separator 5 is located between the quenching water tank 34 of quenching mechanism 3 and the refrigerating unit 42 of cooling body 4.
The setting that matches of Controlling System 6 and charging and discharging mechanism 2, quenching mechanism 3 and cooling body 4, comprises operating panel 61, energy housing 62, machine tool control cabinet 63, power cabinet 64 and cable testing bridge 65; Operating panel 61 is located at power switcher 35 1 sides of quenching mechanism 3, and mates electrical connection with quenching mechanism 3, for machine tooling, operates; Energy housing 62 is located between charging and discharging mechanism 2 and cooling body 4, for controlling the whole circuit of quenching machine; Machine tool control cabinet 63 is positioned at quenching water tank 34 1 sides of quenching mechanism 3, and top is provided with housing heat abstractor 631; Power cabinet 64 is located at machine tool control cabinet 63 1 sides, and top is provided with power cabinet heat abstractor 641; Cable testing bridge 65 couplings are arranged at the upside of quenching mechanism 3 and cooling body 4, and Qi Youduotiao branch connects respectively quenching mechanism 3, operating panel 61, energy housing 62, machine tool control cabinet 63 and power cabinet 64.
Induction quenching principle of work of the present invention:
During workpiece continuous sweep induction quenching, inductor block enters workpiece to be machined specified location by set(ting)value, and inductor block moves according to setup parameter, (height) frequency electric current during inductor block passes through.According to the principle of electromagnetic induction, work piece surface produces induced current, and namely eddy current, because eddy current is huge, produces at short notice huge heat and make workpiece surface heat up and reach 900 ℃ of left and right rapidly.At inductor block rear, closely follow and be provided with liquid-jet device, this liquid-jet device is sprayed onto high pressure quench liquid to be heated on workpiece surface, makes workpiece surface cooling fast, and moment is improved workpiece surface hardness, by laser heating and spray quenching continuously, realize the induction quenching of whole workpiece.
Compact construction of the present invention, can not only realize workpiece moves up and down and rotates, and inductor block also can maintain static or mobile workpiece is quenched, can also workpiece and inductor block move simultaneously, production efficiency is high, and workpiece quality is stable, after workpiece quenching, layer depth and hardness are even, and quality conformance is good, and workpiece has obtained large increase work-ing life, whole quenching process action is reasonable, effect is high, can meet need of production continuously in enormous quantities.

Claims (5)

1. a quenching machine, comprises base and is arranged at charging and discharging mechanism, quenching mechanism, cooling body and the Controlling System on described base; It is characterized in that: described quenching mechanism comprises workpiece slide unit, inductor block Mobile Slide and power switcher;
Described workpiece slide unit mates setting with described charging and discharging mechanism, comprise frame, be installed in the ball-screw in described frame and workpiece is top and with the top workpiece footstock arranging that mates of described workpiece; Described ball-screw is driven by drive unit, drives described workpiece slide unit traveling priority; Described workpiece footstock drives rotation by drive unit;
Described inductor block Mobile Slide mates setting with described workpiece slide unit, by drive unit drive displacement, comprises on the transition row who is installed in described inductor block Mobile Slide and with the mobile inductor block of described inductor block Mobile Slide;
Described power switcher is electrically connected to and controls with described inductor block Mobile Slide the mutual switching that described inductor block Mobile Slide carries out different frequency load;
Described quenching mechanism also comprises that coupling is arranged at the shield cap of described charging and discharging mechanism one side; Described shield cap comprises lifting shield cap and fixed blade guard; Described lifting shield cap is positioned at described fixed blade guard downside, mates arrange and moved up and down on the column of quenching machine by air cylinder driven with described charging and discharging mechanism; Described workpiece slide unit mates and is arranged at described lifting shield cap inner side;
Described inductor block Mobile Slide is positioned at described fixed blade guard inner side, comprises intermediate frequency load Mobile Slide and is located at the high frequency load Mobile Slide of described intermediate frequency load Mobile Slide upside;
Described intermediate frequency load Mobile Slide comprises that intermediate frequency load X-axis adjustment guide rail, intermediate frequency load X-axis adjusting screw, intermediate frequency load X-axis are adjusted slide plate, intermediate frequency load Y-axis is adjusted guide rail, intermediate frequency load Y-axis adjusting screw, intermediate frequency load Y-axis adjustment slide plate and intermediate frequency load-sensing device; Described intermediate frequency load X-axis adjusts slide plate and described intermediate frequency load X-axis adjustment guide rail is slidably connected, and is driven and adjusted along X-direction by described intermediate frequency load X-axis adjusting screw and motor; Described intermediate frequency load Y-axis adjusts slide plate and described intermediate frequency load Y-axis adjustment guide rail is slidably connected, and is driven and adjusted along Y direction by described intermediate frequency load Y-axis adjusting screw and motor; Described intermediate frequency load-sensing device is installed in the transition of described intermediate frequency load Mobile Slide and arranges above, and moves workpiece is carried out to intermediate frequency heat with the movement of described intermediate frequency load Mobile Slide;
Described high frequency load Mobile Slide comprises that high frequency load X-axis adjustment guide rail, high frequency load X-axis adjusting screw, high frequency load X-axis are adjusted slide plate, high frequency load Y-axis is adjusted guide rail, high frequency load Y-axis adjusting screw, high frequency load Y-axis adjustment slide plate, high frequency load Z axis adjustment slide plate and high frequency load inductor block; Described high frequency load X-axis adjusts slide plate and described high frequency load X-axis adjustment guide rail is slidably connected, and is driven and adjusted along X-direction by described high frequency load X-axis adjusting screw and motor; Described high frequency load Y-axis adjusts slide plate and described high frequency load Y-axis adjustment guide rail is slidably connected, and is driven and adjusted along Y direction by described high frequency load Y-axis adjusting screw and motor; Described high frequency load Mobile Slide is adjusted up and down by being arranged on described high frequency load X-axis and is adjusted the screw mechanism manual setting between slide plate and high frequency load Z axis adjustment slide plate; Described high frequency load inductor block is installed in the transition of described high frequency load Mobile Slide and arranges above, and moves workpiece is carried out to high-frequency high temperature heating with the movement of described high frequency load Mobile Slide;
Described quenching mechanism also comprises is located at the counter weight device of described fixed blade guard top one side and the quenching water tank of the bottom side that coupling is arranged at described cooling body; Described counter weight device is connected with described workpiece slide unit by chain and jockey sprocket;
Described charging and discharging mechanism comprises that pedal and coupling are arranged at the first loading and unloading station and the second loading and unloading station of described quenching mechanism one side; Described pedal and described the first loading and unloading station and the second loading and unloading station position adapt; Described the first loading and unloading station and the second loading and unloading station include positioning fixture and with the fixing positioning fixture slide unit of described positioning fixture;
Described cooling body is located at described quenching mechanism one side, comprise be located at described the second loading and unloading station one side cooling water tank, be located at the refrigerating unit of described quenching water tank upside and be connected in the cooling line of described cooling water tank;
Described quenching machine also comprises water-and-oil separator, and described water-and-oil separator is located between described quenching water tank and refrigerating unit.
2. quenching machine as claimed in claim 1, is characterized in that: described intermediate frequency load Mobile Slide also comprises intermediate frequency load Z axis moving slider; Described intermediate frequency load Z axis moving slider is driven by drive-motor and by ball-screw-transmission, moves up and down and drive described intermediate frequency load Mobile Slide in Z-direction, to move together along line slideway on machine pillar.
3. quenching machine as claimed in claim 1, is characterized in that: described intermediate frequency load-sensing device and high frequency load inductor block are equipped with and can to workpiece, carry out the liquid-jet device of spray quenching in good time.
4. quenching machine as claimed in claim 1, is characterized in that: the setting that matches of described Controlling System and described charging and discharging mechanism, quenching mechanism and cooling body, comprises operating panel, energy housing, machine tool control cabinet, power cabinet and cable testing bridge;
Described operating panel is located at described power switcher one side and is electrically connected to described quenching mechanism;
Described energy housing is located between described charging and discharging mechanism and cooling body and for controlling the whole circuit of quenching machine;
Described machine tool control cabinet and power cabinet are positioned at described quenching water tank one side, and top is equipped with heat abstractor;
Described cable testing bridge coupling is connected between described quenching mechanism and Controlling System.
5. quenching machine as claimed in claim 1, is characterized in that: described workpiece footstock and ball-screw drive by motor, and and described motor between all by Timing Belt connection for transmission.
CN201210432320.5A 2012-11-02 2012-11-02 Quench machine tool Active CN102912094B (en)

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