CN202989218U - Quench machining tool - Google Patents

Quench machining tool Download PDF

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Publication number
CN202989218U
CN202989218U CN2012205732591U CN201220573259U CN202989218U CN 202989218 U CN202989218 U CN 202989218U CN 2012205732591 U CN2012205732591 U CN 2012205732591U CN 201220573259 U CN201220573259 U CN 201220573259U CN 202989218 U CN202989218 U CN 202989218U
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China
Prior art keywords
frequency load
workpiece
quenching
intermediate frequency
high frequency
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CN2012205732591U
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Chinese (zh)
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周祥成
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SHIYAN HENGJIN TECHNOLOGY CO LTD
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SHIYAN HENGJIN TECHNOLOGY CO LTD
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

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Abstract

The utility model relates to a quench machining tool which comprises a base seat, a feeding mechanism, a blanking mechanism, a quench mechanism, a cooling mechanism and a control system, wherein the feeding mechanism and the blanking mechanism are arranged on the base seat. The quench mechanism comprises a workpiece sliding table, an inductor movable sliding table and a power switcher, the workpiece sliding table comprises a rack, a ball screw arranged on the rack, a workpiece centre and a workpiece top seat, the ball screw is driven by a driving device to drive the workpiece sliding table to move in a straight-line mode, the workpiece top seat is driven by the driving device to rotate, the inductor movable sliding table and the workpiece sliding table are arranged in a matching mode, displacement of the inductor movable sliding table is driven by the driving device, the inductor movable sliding table comprises an inductor which is arranged on a transition row of the inductor movable sliding table and moves along the inductor movable sliding table, and the power switcher is electrically connected with the inductor and controls the inductor movable sliding table to carry out mutual changing-over of loads with different frequency. The quench machining tool is high in production efficiency, stable in workpiece quality, and good in workpiece consistency, the whole quench process is reasonable and high in effect, and mass continuous production requirements can be satisfied.

Description

A kind of quenching machine
Technical field
The utility model relates to a kind of equipment for Heating Processing, relates in particular to a kind of quenching machine.
Background technology
When shaft-disc type component has heat treatment requirements, because of its special profile, be fit to vertical induction quenching in the thermal treatment link, multiplex vertical universal quenching machine on market, this lathe divides again two large classes because processing workpiece mode difference or workpiece shape limitation:
1. workpiece is not fixed position rotation (namely axially being subjected to displacement), inductor block along the workpiece axial motion to the workpiece induction quenching;
2. inductor block is fixed on device-specific bit and puts motionlessly, and workpiece drives next edge workpiece axial motion at lathe, on one side automatic rotation to the workpiece induction quenching;
Above-mentioned two schemes has his own strong points, can not take into account under the kind complicated situation, therefore, how designing a kind of workpiece and inductor block can move, and simple, convenient, production efficiency is high, and suitability is strong, and the measured quenching machine of workpiece quenching matter is the important topic of this technical field technician research always.
Given this, mention a kind of vertical quenching machine tool in Chinese patent 200720088703.X, bed piece, hardening liquid water tank, cooling water tank are installed on base, the lower end of bed piece is provided with quenching immersion liquid groove, lathe bed is provided with part clamping planker, inductor block planker, but part clamping planker drives along guide rail oscilaltion campaign by alternating current machine, ball-screw; The inductor block planker can be realized the adjustment of XYZ three-dimensional; Upper top assembly, lower top assembly are arranged on part clamping planker; Upper top assembly adopts pneumatic finial, and upper top moving up and down adopted cylindrical guide, T-shaped lead screw transmission, adopts alternating current machine to drive; Fixed sharp assembly is arranged on the lower end of part clamping planker down, and the tooth-like belt transmission is adopted in lower top rotatablely moving, and adopts AC servo machinery driving.Although this quenching machine can be realized that part moves with inductor block and move, this quenching machine troublesome poeration, workpiece quenching is of poor quality and suitability is also strong not.
In summary, be necessary prior art is further improved.
Summary of the invention
The utility model is bad in order to solve existing quenching machine suitability, and service efficiency is low, operation inconvenience, and the problem that productivity is low and propose a kind of easy to operately, suitability is good, and efficient is high, the measured quenching machine of workpiece quenching matter.
The utility model is achieved through the following technical solutions:
Above-mentioned a kind of quenching machine comprises base and is arranged at charging and discharging mechanism, quenching mechanism, cooling body and Controlling System on described base; Described quenching mechanism comprises workpiece slide unit, inductor block Mobile Slide and power switcher; Described workpiece slide unit and described charging and discharging mechanism coupling arranges, and comprises frame, is installed in the ball-screw on described frame and workpiece is top and the workpiece footstock that arranges with the top coupling of described workpiece; Described ball-screw is driven by drive unit, drives described workpiece slide unit traveling priority; Described workpiece footstock drives rotation by drive unit; Described inductor block Mobile Slide and described workpiece slide unit coupling arranges, and by the drive unit drive displacement, comprises that the transition row who is installed in described inductor block Mobile Slide is upper and with the mobile inductor block of described inductor block Mobile Slide; Described power switcher is electrically connected to and controls with described inductor block Mobile Slide the mutual switching that described inductor block Mobile Slide carries out the different frequency load.
Described quenching machine, wherein: described quenching mechanism comprises that also coupling is arranged at the shield cap of described charging and discharging mechanism one side; Described shield cap comprises lifting shield cap and fixed blade guard; Described lifting shield cap is positioned at described fixed blade guard downside, arranges and is moved up and down on the column of quenching machine by air cylinder driven with described charging and discharging mechanism coupling; Described workpiece slide unit mates namely that to be arranged at described lifting shield cap inboard.
Described quenching machine, wherein: it is inboard that described inductor block Mobile Slide is positioned at described fixed blade guard, comprises intermediate frequency load Mobile Slide and be located at the high frequency load Mobile Slide of described intermediate frequency load Mobile Slide upside; Described intermediate frequency load Mobile Slide comprises that intermediate frequency load X-axis adjustment guide rail, intermediate frequency load X-axis adjusting screw, intermediate frequency load X-axis are adjusted slide plate, intermediate frequency load Y-axis is adjusted guide rail, intermediate frequency load Y-axis adjusting screw, intermediate frequency load Y-axis adjustment slide plate and intermediate frequency load-sensing device; Described intermediate frequency load X-axis adjusts slide plate and described intermediate frequency load X-axis adjustment guide rail is slidably connected, and is adjusted along X-direction by described intermediate frequency load X-axis adjusting screw and electric motor driving; Described intermediate frequency load Y-axis adjusts slide plate and described intermediate frequency load Y-axis adjustment guide rail is slidably connected, and is adjusted along Y direction by described intermediate frequency load Y-axis adjusting screw and electric motor driving; Described intermediate frequency load-sensing device is installed on the transition row of described intermediate frequency load Mobile Slide, and moves with the movement of described intermediate frequency load Mobile Slide workpiece is carried out the intermediate frequency heat; Described high frequency load Mobile Slide comprises that high frequency load X-axis adjustment guide rail, high frequency load X-axis adjusting screw, high frequency load X-axis are adjusted slide plate, high frequency load Y-axis is adjusted guide rail, high frequency load Y-axis adjusting screw, high frequency load Y-axis adjustment slide plate, high frequency load Z axis adjustment slide plate and high frequency load inductor block; Described high frequency load X-axis adjusts slide plate and described high frequency load X-axis adjustment guide rail is slidably connected, and is adjusted along X-direction by described high frequency load X-axis adjusting screw and electric motor driving; Described high frequency load Y-axis adjusts slide plate and described high frequency load Y-axis adjustment guide rail is slidably connected, and is adjusted along Y direction by described high frequency load Y-axis adjusting screw and electric motor driving; Described high frequency load Mobile Slide is adjusted up and down by being arranged on the screw mechanism manual setting between described high frequency load X-axis adjustment slide plate and high frequency load Z axis adjustment slide plate; Described high frequency load inductor block is installed on the transition row of described high frequency load Mobile Slide, and moves with the movement of described high frequency load Mobile Slide workpiece is carried out the high-frequency high temperature heating.
Described quenching machine, wherein: described intermediate frequency load Mobile Slide also comprises intermediate frequency load Z axis moving slider; Described intermediate frequency load Z axis moving slider is driven by drive-motor and by ball-screw-transmission, moves up and down and drive described intermediate frequency load Mobile Slide along line slideway and move in Z-direction together on machine pillar.
Described quenching machine, wherein: described intermediate frequency load-sensing device and high frequency load inductor block are equipped with and can carry out the liquid-jet device of spray quenching in good time to workpiece.
Described quenching machine, wherein: described quenching mechanism also comprises the quenching water tank of the bottom side that the counter weight device of being located at described fixed blade guard top one side and coupling are arranged at described cooling body; Described counter weight device is connected with described workpiece slide unit by chain and jockey sprocket.
Described quenching machine, wherein: described charging and discharging mechanism comprises that pedal and coupling are arranged at the first loading and unloading station and the second loading and unloading station of described quenching mechanism one side; Described pedal and described the first loading and unloading station and the second loading and unloading station position adapt; The positioning fixture slide unit that described the first loading and unloading station and the second loading and unloading station include positioning fixture and fix with described positioning fixture.
Described quenching machine, wherein: described cooling body is located at described quenching mechanism one side, comprises the cooling water tank of being located at described the second loading and unloading station one side, is located at the refrigerating unit of described quenching water tank upside and is connected in the cooling line of described cooling water tank.
Described quenching machine, wherein: the setting that is complementary of described Controlling System and described charging and discharging mechanism, quenching mechanism and cooling body comprises operating panel, energy housing, machine tool control cabinet, power cabinet and cable testing bridge; Described operating panel is located at described power switcher one side and is electrically connected to described quenching mechanism; Described energy housing is located between described charging and discharging mechanism and cooling body and is used for controlling the whole circuit of quenching machine; Described machine tool control cabinet and power cabinet are positioned at described quenching water tank one side, and the top is equipped with heat abstractor; Described cable testing bridge coupling is connected between described quenching mechanism and Controlling System.
Described quenching machine, wherein: described workpiece footstock and ball-screw be by electric motor driving, and and described motor between all by the Timing Belt connection for transmission.
Beneficial effect:
The utility model quenching machine compact construction, rationally distributed, adopt vertical structure, setting by workpiece slide unit, inductor block Mobile Slide and power switcher, can realize that workpiece moves up and down, inductor block maintains static workpiece is carried out induction quenching, can realize the workpiece position rotating again, inductor block moves workpiece scanning quenching, can also realize that especially workpiece and inductor block move simultaneously; Wherein, high frequency load Mobile Slide is positioned at the top of intermediate frequency load Mobile Slide, after medium frequency quenching is completed, can directly intermediate frequency be switched to high frequency by power switcher, by high frequency load inductor block, workpiece is realized high-frequency induction hardening, when preventing from quenching by quench zone automatic open close lifting shield cap, hardening liquid is splashed on ground, prevents that simultaneously operator from touching quench zone revolving part and high temperature workpiece, guarantees safety.This quenching mode is not only controlled conveniently, and precise control, the workpiece quenching quality is high, and quenching efficiency is high, has improved significantly the suitability of lathe, and flexible and convenient operation, make the lathe hardening step become simpler, intelligent, reduced labour intensity, improved production efficiency, whole quenching process action is reasonable, effect is high, can satisfy need of production continuously in enormous quantities.
Description of drawings
Fig. 1 is the one-piece construction schematic diagram of the utility model quenching machine.
Fig. 2 is the front view of the utility model quenching machine.
Fig. 3 is the right view of the utility model quenching machine.
Fig. 4 is the vertical view of the utility model quenching machine.
Fig. 5 is the front view of workpiece slide unit of the quenching mechanism of the utility model quenching machine.
Fig. 6 is the vertical view of workpiece slide unit of the quenching mechanism of the utility model quenching machine.
Fig. 7 is structural representation Fig. 1 of intermediate frequency load Mobile Slide of the quenching mechanism of the utility model quenching machine.
Fig. 8 is structural representation Fig. 2 of intermediate frequency load Mobile Slide of the quenching mechanism of the utility model quenching machine.
Fig. 9 is the high frequency load Mobile Slide structural representation of the quenching mechanism of the utility model quenching machine.
Embodiment
As shown in Fig. 1 to 9, the utility model quenching machine is vertical Induction Hardening Machine, comprises the base 1 that roughly is square and is located at charging and discharging mechanism 2, quenching mechanism 3, cooling body 4, water-and-oil separator 5 and Controlling System 6 on base 1.
Charging and discharging mechanism 2 is located at quenching mechanism 3 one sides, comprises foot-operated the 21, first loading and unloading station 22 and the second loading and unloading station 23; Foot-operated 21 are positioned at base 1 one jiaos of positions, and height adapts with the first loading and unloading station 22 and the second loading and unloading station 23; The first loading and unloading station 22 comprises the first positioning fixture 221 and fixes with the first positioning fixture 221 the first positioning fixture slide unit 222 that assembles; The second loading and unloading station 23 comprises the second positioning fixture 231 and fixes with the second positioning fixture 231 the second positioning fixture slide unit 232 that assembles, wherein, the movement of the first positioning fixture slide unit 222 and the second positioning fixture slide unit 232 drives by cylinder and toggle; The component that needs are quenched are clamped on the first positioning fixture 221 and the second positioning fixture 231, can automatically send into and carry out quenching process in quenching mechanism 3.
Quenching mechanism 3 arranges with charging and discharging mechanism 2 couplings, comprises shield cap 31, workpiece slide unit 32, counter weight device 33, quenching water tank 34, power switcher 35 and inductor block Mobile Slide; Wherein, in the present embodiment, the inductor block Mobile Slide is by the drive unit drive displacement, comprise intermediate frequency load Mobile Slide 36 and high frequency load Mobile Slide 37, all be equiped with for workpiece is carried out induction hardened inductor block on the transition of intermediate frequency load Mobile Slide 36 and high frequency load Mobile Slide 37 row simultaneously.
shield cap 31 arranges with charging and discharging mechanism 2 couplings, comprises lifting shield cap 311 and fixed blade guard 312, lifting shield cap 311 passes through air cylinder driven, it is located at fixed blade guard 312 downsides and is comprised of three formula protective shields and air lifter, can be on the quenching machine column automatic lifting, the setting that is complementary of the first positioning fixture 221 of the first loading and unloading station 22 in lifting shield cap 311 and charging and discharging mechanism 2, also with charging and discharging mechanism 2 in the second positioning fixture 231 of the second loading and unloading station 23 be complementary, when clamping workpiece when preparing to enter the quenching position on the first positioning fixture 221 and under the movement of the first positioning fixture slide unit 222, lifting shield cap 311 follow procedure instruction automatic liftings get up, until the workpiece on the first positioning fixture 221 in the quenching position by behind workpiece slide unit 32 clampings location, the first positioning fixture slide unit 222 and 221 of the first positioning fixtures are retracted into the loading and unloading positions automatically, the 311 follow procedure instructions of lifting shield cap automatically descend and put in place, when preventing from quenching, hardening liquid is splashed on ground, prevent that simultaneously operator from touching quench zone revolving part and high temperature workpiece, guarantee safety, fixed blade guard 312 couplings are fixedly arranged on the upside of lifting shield cap 311, are used for each component of protection quenching mechanism 3, wherein, in the present embodiment, the second loading and unloading station 23 in charging and discharging mechanism 2 is similar with the second loading and unloading station 23 in lifting shield cap 311 work engagement process and charging and discharging mechanism 2.
Workpiece slide unit 32 is positioned at lifting shield cap 311 inboards, comprises that frame 321, ball-screw 322, workpiece are top 323, workpiece footstock 324, feeding motor 325 and rotating machine 326; Ball-screw 322 is located at frame 321 tops, drives and drive workpiece slide unit 32 traveling priorities by feeding motor 325, in the present embodiment between ball-screw 322 and feeding motor 325 by the Timing Belt connection for transmission; Workpiece top 323 also is located at frame 321 tops; Workpiece footstock 324 is arranged at frame 321 bottoms, is complementary with workpiece top 323 and drives rotation by rotating machine 326, passes through the Timing Belt connection for transmission in the present embodiment between workpiece footstock 324 and rotating machine 326; Wherein, workpiece, both can with workpiece slide unit traveling priority 32 Shang Xia, also can rotate with workpiece footstock 324 on workpiece slide unit 32 by workpiece top 323 and workpiece footstock 324 clampings.
Counter weight device 33 is arranged at fixed blade guard 312 top one sides, and in the present embodiment, counter weight device 33 is connected with workpiece slide unit 32 by chain and jockey sprocket, is used for balancing the part weight of workpiece slide unit 32, reduces feeding motor 325 power of workpiece slide unit 32.
Quenching water tank 34 couplings are arranged at the bottom side of cooling body 4.
Power switcher 35 is located at the second loading and unloading station 23 1 sides of feed mechanism 2, is used for controlling the mutual switching of intermediate frequency load Mobile Slide 36 and high frequency load Mobile Slide 37.
Intermediate frequency load Mobile Slide 36 is arranged at fixed blade guard 312 inboards, comprises that intermediate frequency load X-axis adjusts guide rail 361, intermediate frequency load X-axis adjusting screw 362, intermediate frequency load X-axis and adjust slide plate 363, intermediate frequency load Y-axis and adjust guide rail 364, intermediate frequency load Y-axis adjusting screw 365, intermediate frequency load Y-axis and adjust slide plate 366 and intermediate frequency load-sensing device 367; Intermediate frequency load X-axis is adjusted slide plate 363 and is slidably connected with intermediate frequency load X-axis adjustment guide rail 361, is driven by intermediate frequency load X-axis adjusting screw 362 and corresponding motor and adjusts on X-direction; Intermediate frequency load Y-axis is adjusted slide plate 366 and is slidably connected with intermediate frequency load Y-axis adjustment guide rail 364, is driven by intermediate frequency load Y-axis adjusting screw 365 and corresponding motor and adjusts in Y direction; Intermediate frequency load-sensing device 367 is arranged on the transition row of intermediate frequency load Mobile Slide 36, can move with the movement of intermediate frequency load Mobile Slide 36, workpiece is carried out the intermediate frequency heat in good time, wherein, also be equiped with liquid-jet device on intermediate frequency load-sensing device 367 in this enforcement, be used in good time to the workpiece spray quenching;
Wherein, also be equiped with intermediate frequency load Z axis moving slider on intermediate frequency load Mobile Slide 36, in the present embodiment, intermediate frequency load Z axis movable block is to be driven and by ball-screw-transmission, moved up and down and drive intermediate frequency load Mobile Slide 36 along line slideway and move in Z-direction together on machine pillar by drive-motor.
High frequency load Mobile Slide 37 is positioned at fixed blade guard 312 inboards and is arranged at intermediate frequency load Mobile Slide 36 upsides, comprises that high frequency load X-axis adjustment guide rail 371, high frequency load X-axis adjusting screw 372, high frequency load X-axis are adjusted slide plate 373, high frequency load Y-axis is adjusted guide rail 374, high frequency load Y-axis adjusting screw 375, high frequency load Y-axis adjustment slide plate 376, high frequency load Z axis adjustment slide plate 377 and high frequency load inductor block 378; High frequency load X-axis is adjusted slide plate 373 and is slidably connected with high frequency load X-axis adjustment guide rail 371, is driven by high frequency load X-axis adjusting screw 372 and corresponding motor and adjusts in X-direction; High frequency load Y-axis is adjusted slide plate 376 and is slidably connected with high frequency load Y-axis adjustment guide rail 374, is driven by high frequency load Y-axis adjusting screw 375 and corresponding motor and adjusts in Y direction; Wherein, high frequency load Mobile Slide 37 is adjusted up and down by being arranged on the screw mechanism manual setting between high frequency load X-axis adjustment slide plate 373 and high frequency load Z axis adjustment slide plate 377; High frequency load inductor block 378 is arranged on the transition row of high frequency load Mobile Slide 37, can move with the movement of high frequency load Mobile Slide 37, workpiece is carried out the high-frequency high temperature heating in good time, wherein, the present embodiment medium-high frequency load-sensing device 378 is provided with liquid-jet device, is used in good time to the workpiece spray quenching.
Cooling body 4 is located at quenching mechanism 3 one sides, comprises cooling water tank 41, refrigerating unit 42 and cooling line 43; Cooling water tank 41 is positioned at the second loading and unloading station 23 1 sides of feed mechanism 2; Refrigerating unit 42 is arranged at quenching water tank 34 upsides of quenching mechanism 3; Cooling line 43 has many branches, and it is connected with cooling water tank 41, also is connected with power switcher 35.
Water-and-oil separator 5 is located between the refrigerating unit 42 of the quenching water tank 34 of quenching mechanism 3 and cooling body 4.
The setting that is complementary of Controlling System 6 and charging and discharging mechanism 2, quenching mechanism 3 and cooling body 4 comprises operating panel 61, energy housing 62, machine tool control cabinet 63, power cabinet 64 and cable testing bridge 65; Operating panel 61 is located at power switcher 35 1 sides of quenching mechanism 3, and is electrically connected to quenching mechanism 3 couplings, is used for the machine tooling operation; Energy housing 62 is located between charging and discharging mechanism 2 and cooling body 4, is used for controlling the whole circuit of quenching machine; Machine tool control cabinet 63 is positioned at quenching water tank 34 1 sides of quenching mechanism 3, and the top is provided with housing heat abstractor 631; Power cabinet 64 is located at machine tool control cabinet 63 1 sides, and the top is provided with power cabinet heat abstractor 641; Cable testing bridge 65 couplings are arranged at the upside of quenching mechanism 3 and cooling body 4, and it has many branches to connect respectively quenching mechanism 3, operating panel 61, energy housing 62, machine tool control cabinet 63 and power cabinet 64.
The utility model induction quenching principle of work:
During workpiece continuous sweep induction quenching, inductor block enters the workpiece to be machined specified location by set(ting)value, and inductor block moves according to setup parameter, (height) frequency electric current during inductor block passes through.According to the principle of electromagnetic induction, work piece surface generation induced current, namely eddy current, because eddy current is huge, produces at short notice huge heat and make rapid intensification of workpiece surface reach 900 ℃ of left and right.At the inductor block rear immediately following being provided with liquid-jet device, this liquid-jet device is sprayed onto high pressure quench liquid and is heated on workpiece surface, makes workpiece surface cooling fast, and moment is improved workpiece surface hardness, by laser heating and continuous spray quenching, realize the induction quenching of whole workpiece.
The utility model compact construction, can not only realize that workpiece moves up and down and rotates, and inductor block also can maintain static or mobile workpiece is quenched, can also workpiece and inductor block move simultaneously, production efficiency is high, and workpiece quality is stable, after workpiece quenching, layer depth and hardness are even, and quality conformance is good, and workpiece has obtained large increase work-ing life, whole quenching process action is reasonable, effect is high, can satisfy need of production continuously in enormous quantities.

Claims (10)

1. quenching machine comprises base and is arranged at charging and discharging mechanism, quenching mechanism, cooling body and Controlling System on described base; It is characterized in that: described quenching mechanism comprises workpiece slide unit, inductor block Mobile Slide and power switcher;
Described workpiece slide unit and described charging and discharging mechanism coupling arranges, and comprises frame, is installed in the ball-screw on described frame and workpiece is top and the workpiece footstock that arranges with the top coupling of described workpiece; Described ball-screw is driven by drive unit, drives described workpiece slide unit traveling priority; Described workpiece footstock drives rotation by drive unit;
Described inductor block Mobile Slide and described workpiece slide unit coupling arranges, and by the drive unit drive displacement, comprises that the transition row who is installed in described inductor block Mobile Slide is upper and with the mobile inductor block of described inductor block Mobile Slide;
Described power switcher is electrically connected to and controls with described inductor block Mobile Slide the mutual switching that described inductor block Mobile Slide carries out the different frequency load.
2. quenching machine as claimed in claim 1 is characterized in that: described quenching mechanism comprises that also coupling is arranged at the shield cap of described charging and discharging mechanism one side; Described shield cap comprises lifting shield cap and fixed blade guard;
Described lifting shield cap is positioned at described fixed blade guard downside, arranges and is moved up and down on the column of quenching machine by air cylinder driven with described charging and discharging mechanism coupling;
Described workpiece slide unit mates namely that to be arranged at described lifting shield cap inboard.
3. quenching machine as claimed in claim 2 is characterized in that: it is inboard that described inductor block Mobile Slide is positioned at described fixed blade guard, comprises intermediate frequency load Mobile Slide and be located at the high frequency load Mobile Slide of described intermediate frequency load Mobile Slide upside;
Described intermediate frequency load Mobile Slide comprises that intermediate frequency load X-axis adjustment guide rail, intermediate frequency load X-axis adjusting screw, intermediate frequency load X-axis are adjusted slide plate, intermediate frequency load Y-axis is adjusted guide rail, intermediate frequency load Y-axis adjusting screw, intermediate frequency load Y-axis adjustment slide plate and intermediate frequency load-sensing device; Described intermediate frequency load X-axis adjusts slide plate and described intermediate frequency load X-axis adjustment guide rail is slidably connected, and is adjusted along X-direction by described intermediate frequency load X-axis adjusting screw and electric motor driving; Described intermediate frequency load Y-axis adjusts slide plate and described intermediate frequency load Y-axis adjustment guide rail is slidably connected, and is adjusted along Y direction by described intermediate frequency load Y-axis adjusting screw and electric motor driving; Described intermediate frequency load-sensing device is installed on the transition row of described intermediate frequency load Mobile Slide, and moves with the movement of described intermediate frequency load Mobile Slide workpiece is carried out the intermediate frequency heat;
Described high frequency load Mobile Slide comprises that high frequency load X-axis adjustment guide rail, high frequency load X-axis adjusting screw, high frequency load X-axis are adjusted slide plate, high frequency load Y-axis is adjusted guide rail, high frequency load Y-axis adjusting screw, high frequency load Y-axis adjustment slide plate, high frequency load Z axis adjustment slide plate and high frequency load inductor block; Described high frequency load X-axis adjusts slide plate and described high frequency load X-axis adjustment guide rail is slidably connected, and is adjusted along X-direction by described high frequency load X-axis adjusting screw and electric motor driving; Described high frequency load Y-axis adjusts slide plate and described high frequency load Y-axis adjustment guide rail is slidably connected, and is adjusted along Y direction by described high frequency load Y-axis adjusting screw and electric motor driving; Described high frequency load Mobile Slide is adjusted up and down by being arranged on the screw mechanism manual setting between described high frequency load X-axis adjustment slide plate and high frequency load Z axis adjustment slide plate; Described high frequency load inductor block is installed on the transition row of described high frequency load Mobile Slide, and moves with the movement of described high frequency load Mobile Slide workpiece is carried out the high-frequency high temperature heating.
4. quenching machine as claimed in claim 3, it is characterized in that: described intermediate frequency load Mobile Slide also comprises intermediate frequency load Z axis moving slider; Described intermediate frequency load Z axis moving slider is driven by drive-motor and by ball-screw-transmission, moves up and down and drive described intermediate frequency load Mobile Slide along line slideway and move in Z-direction together on machine pillar.
5. quenching machine as claimed in claim 3, it is characterized in that: described intermediate frequency load-sensing device and high frequency load inductor block are equipped with and can carry out the liquid-jet device of spray quenching in good time to workpiece.
6. quenching machine as claimed in claim 2 is characterized in that: described quenching mechanism also comprises the quenching water tank of the bottom side that the counter weight device of being located at described fixed blade guard top one side and coupling are arranged at described cooling body; Described counter weight device is connected with described workpiece slide unit by chain and jockey sprocket.
7. quenching machine as claimed in claim 6, it is characterized in that: described charging and discharging mechanism comprises that pedal and coupling are arranged at the first loading and unloading station and the second loading and unloading station of described quenching mechanism one side; Described pedal and described the first loading and unloading station and the second loading and unloading station position adapt;
The positioning fixture slide unit that described the first loading and unloading station and the second loading and unloading station include positioning fixture and fix with described positioning fixture.
8. quenching machine as claimed in claim 7, it is characterized in that: described cooling body is located at described quenching mechanism one side, comprises the cooling water tank of being located at described the second loading and unloading station one side, is located at the refrigerating unit of described quenching water tank upside and is connected in the cooling line of described cooling water tank.
9. quenching machine as claimed in claim 8 is characterized in that: the setting that is complementary of described Controlling System and described charging and discharging mechanism, quenching mechanism and cooling body comprises operating panel, energy housing, machine tool control cabinet, power cabinet and cable testing bridge;
Described operating panel is located at described power switcher one side and is electrically connected to described quenching mechanism;
Described energy housing is located between described charging and discharging mechanism and cooling body and is used for controlling the whole circuit of quenching machine;
Described machine tool control cabinet and power cabinet are positioned at described quenching water tank one side, and the top is equipped with heat abstractor;
Described cable testing bridge coupling is connected between described quenching mechanism and Controlling System.
10. quenching machine as claimed in claim 1 is characterized in that: described workpiece footstock and ball-screw be by electric motor driving, and and described motor between all by the Timing Belt connection for transmission.
CN2012205732591U 2012-11-02 2012-11-02 Quench machining tool Expired - Fee Related CN202989218U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102912094A (en) * 2012-11-02 2013-02-06 十堰恒进科技有限公司 Quench machine tool
CN104477602A (en) * 2014-11-21 2015-04-01 大连豪森设备制造有限公司 Flip type safe material loading and unloading device
CN108220536A (en) * 2018-03-20 2018-06-29 恒进感应科技（十堰）股份有限公司 A kind of electrical follower of same tooth for monodentate quenching machine
CN110343824A (en) * 2019-07-16 2019-10-18 保定四方三伊电气有限公司 A kind of scanning of integrated form, immersion liquid integral mechanism and operating method
CN113699356A (en) * 2021-09-02 2021-11-26 恒进感应科技（十堰）股份有限公司 Gear ring whole tooth induction hardening machine tool

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102912094A (en) * 2012-11-02 2013-02-06 十堰恒进科技有限公司 Quench machine tool
CN104477602A (en) * 2014-11-21 2015-04-01 大连豪森设备制造有限公司 Flip type safe material loading and unloading device
CN108220536A (en) * 2018-03-20 2018-06-29 恒进感应科技（十堰）股份有限公司 A kind of electrical follower of same tooth for monodentate quenching machine
CN108220536B (en) * 2018-03-20 2023-04-11 恒进感应科技（十堰）股份有限公司 Same-tooth electrical tracking mechanism for single-tooth quenching machine tool
CN110343824A (en) * 2019-07-16 2019-10-18 保定四方三伊电气有限公司 A kind of scanning of integrated form, immersion liquid integral mechanism and operating method
CN110343824B (en) * 2019-07-16 2024-04-26 保定四方三伊电气有限公司 Integrated scanning and immersion integrated mechanism and operation method
CN113699356A (en) * 2021-09-02 2021-11-26 恒进感应科技（十堰）股份有限公司 Gear ring whole tooth induction hardening machine tool

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