CN102909350A - Trans-bridge-free cast-weld manufacturing process of storage battery - Google Patents
Trans-bridge-free cast-weld manufacturing process of storage battery Download PDFInfo
- Publication number
- CN102909350A CN102909350A CN2012104060322A CN201210406032A CN102909350A CN 102909350 A CN102909350 A CN 102909350A CN 2012104060322 A CN2012104060322 A CN 2012104060322A CN 201210406032 A CN201210406032 A CN 201210406032A CN 102909350 A CN102909350 A CN 102909350A
- Authority
- CN
- China
- Prior art keywords
- bridge
- battery
- trans
- cast welding
- pole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention discloses a trans-bridge-free cast-weld manufacturing process of a storage battery. The manufacturing process comprises the following steps: immersing a trans-bridge-free mold into a lead slot, striking off the surface of a mold plate after the trans-bridge-free mold rises, a trans-bridge slot being connected between each two bus-bar slots, an upright polar column trans-bridge which is connected with the bus-bars being uniformly formed on the trans-bridge slot on the mold plate; installing a polar plate in a battery case in advance; installing a cutter between head parts of the two polar plates in advance, jointly moving the batteries which are not casted and the cutter downwards so that the cutter can cut into the underneath of the upright polar column trans-bridge at trans-bridge position of the mold, so as to form a location escaping port under the upright polar column trans-bridge, and inserting the head parts of the polar plates into the bus-bar slots; getting the trans-bridge-free mold through water for cooling, so as to perform demolding; keeping the trans-bridge-free mold still, moving the battery case and the cutter upwards at the same time in place, and afterwards drawing the cutter horizontally out, so that the batteries which are not casted become already casted polar upright trans-bridge free batteries at this moment. By adopting the manufacturing process, follow-up process of manually burning the trans-bridge is spared, so as to avoid producing harmful gases such as lead to the health of human body; in addition, quality of the trans-bridge casted by adopting the manufacturing process is stable.
Description
Technical field
The present invention relates to a kind of bridge cast welding technique of exempting from, can automatically finish cast-on strap in cast welding machine inside, the good bridge of simultaneously cast welding reduces the burning bridge operation of back.
Background technology
At present, known full automatic accumulator cast welding machine is cooperated by cast welding machine, brush lug machine, mould, frock and punch, and the battery of producing needs the artificial bridge operation of burning, and produces like this pernicious gas such as plumbous, and people's health is had very large threat; Owing to being that bridge is burnt in manually-operated, the quality that freezes is not necessarily very stable, also needs certain working hour in addition.
Summary of the invention
The objective of the invention is provides a kind of and can exempt from bridge cast welding manufacture craft by the battery of the good bridge of cast welding in cast-on strap in order to overcome battery that existing cast welding finishes also need the to freeze deficiency of bridge.
The object of the present invention is achieved like this, of the present invention
A kind ofBattery is exempted from bridge cast welding manufacture craft, comprises the steps:
1) general be installed to cast welding machine in advance
Exempt from the bridge mouldImmerse lead bath, plumbous liquid is filled with the mould groove and is comprised busbar channel;
2) will
Exempt from the bridge mouldRise, template surface is struck off, make busbar channel be full of plumbous liquid, thereby the busbar channel on template forms bus-bar, there is the bridge groove to connect between two busbar channels, on the bridge groove on the template, all is formed with the upright pole bridge that has connected bus-bar;
3)
The good battery of cast welding notComprise battery case and pole plate, pole plate is installed in the battery case in advance; Cutting knife is installed between the two-plate head in advance, the battery that cast welding is not good and cutting knife move down below the upright pole bridge that makes cutting knife incision mould bridge position together, below upright pole bridge, form and keep away the position mouth, in the corresponding busbar channel on the head insertion template of the pole plate of the battery that cast welding is not good;
4)
Exempt from the bridge mouldThe water flowing cooling when plumbous temperature is cooled between 70 degrees centigrade to 120 degrees centigrade, is carried out the demoulding;
Exempt from the bridge mouldMotionless, battery case and cutting knife move simultaneously,
Battery case and cutting knife are outwards extracted the cutting knife level after moving on to the position simultaneously;
5) form the upright pole bridge keep away position mouthful below its between the two-plate head and forms pole uprightly exempt from bridge after cutting knife withdraws from, the battery that cast welding is not good at this moment becomes
The pole that cast welding is good is uprightly exempted from the bridge battery
DescribedBattery is exempted from bridge cast welding manufacture craft, it is characterized in that
, the described bridge mould of exempting from comprisesTemplate and busbar channel
,Comprise 12 busbar channels on the template, every side has six; Eight busbar channels are arranged in the template centre position, four totally eight of every sides, tandem two busbar channels of every side form one group, and every side has two groups, have horizontal bridge groove to connect between tandem two busbar channels of every group, the template centre position has four groups; There are two busbar channels of arranging shoulder to shoulder four groups the outer end that is positioned at the centre position in template, has vertical bridge groove to connect between the busbar channel that two are arranged shoulder to shoulder; Four locating holes are arranged, four jiaos of distribution templates on the template.
DescribedBattery is exempted from bridge cast welding manufacture craft, it is characterized in that
,The battery that cast welding is not good comprises battery case and pole plate, and pole plate is installed in the battery case in advance, and battery case has certain expanding force to pole plate; Cutting knife is installed between the pole plate head in advance, but does not have and be connected the good battery of cast welding to connect.
DescribedBattery is exempted from bridge cast welding manufacture craft, it is characterized in that
, the pole that cast welding is good is uprightly exempted from the bridge batteryComprise that pole uprightly exempts from bridge, pole plate and battery case; Between the head of two-plate, there is pole uprightly to exempt from bridge.
Advantage of the present invention is: the present invention is that the bridge battery is exempted from a kind of effectively cast welding, removes follow-up artificial burning bridge operation from, has avoided like this producing the plumbous pernicious gas that waits to people's health hazards; The other bridge steady quality of cast welding.
Description of drawings
Fig. 1 is
Exempt from bridge mould structure schematic diagram.
Fig. 2 is battery and cutting knife
Structural representation.
Fig. 2-1 isThe stereogram of the battery that cast welding is not good.
Fig. 3 is that the good pole of cast welding is uprightly exempted from bridge battery structure schematic diagram.
Fig. 3-1 is the stereogram of Fig. 3.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
Illustrate
Fig. 1 is for exempting from bridge mould structure schematic diagram.
Exempting from the bridge mould comprisesTemplate and busbar channel
,Comprise 12 busbar channels 1 on the template, every side has six; Eight busbar channels 1 are arranged in the template centre position, and tandem two busbar channels 1 of every side form one group, and every side has two groups, have horizontal bridge groove 2 to connect between tandem two busbar channels 1 of every group, and the template centre position has four groups; Having in four groups the outer end that template is positioned at the centre position has vertical bridge groove 3 to connect between 1, two busbar channel of arranging shoulder to shoulder of two busbar channels of arranging shoulder to shoulder; Four locating holes 4 are arranged, four jiaos of distribution templates on the template.
Fig. 2 is the good battery of not cast welding and cutter structure schematic diagram.As
Shown in Fig. 2-1,The battery that cast welding is not good comprises battery case 5 and pole plate 6, and pole plate 6 is installed in the battery case 5 in advance, and 5 pairs of pole plates 6 of battery case have certain expanding force; Cutting knife 7 is installed between pole plate 6 heads in advance, but does not have and be connected the good battery of cast welding to connect.
Fig. 3 is that the good pole of cast welding is uprightly exempted from bridge battery structure schematic diagram.Comprise: pole is uprightly exempted from bridge 8, pole plate 6, battery case 5; Between the head of two-plate 6, there is pole uprightly to exempt from bridge 8.
Of the present inventionPole is uprightly exempted from the system of bridge battery
Do technological process
1) general be installed to cast welding machine in advance
Exempt from the bridge mouldImmerse lead bath, plumbous liquid is filled with the mould groove and is comprised busbar channel;
2) will
Exempt from the bridge mouldRise, template surface is struck off, make busbar channel be full of plumbous liquid but inexcessive, thereby the busbar channel on template forms bus-bar, all be formed with the upright pole bridge that connected bus-bar with being connected on the bridge groove 3 at the horizontal bridge groove 2 on the template.
3) battery that cast welding is not good comprises battery case 5 and pole plate 6, and pole plate 6 is installed in the battery case 5 in advance, and 5 pairs of pole plates 6 of battery case have certain expanding force; Cutting knife 7 is installed between two-plate 6 heads in advance, battery and cutting knife 3 that cast welding is not good move down together, below the upright pole bridge of cutting knife 3 incision mould bridge positions, below upright pole bridge, form and keep away the position mouth, in 12 busbar channels 1 on the head insertion template of the pole plate 6 of the battery that cast welding is not good;
4)
Exempt from the bridge mouldThe water flowing cooling when plumbous temperature is cooled between 70 degrees centigrade to 120 degrees centigrade, is carried out the demoulding;
Exempt from the bridge mouldMotionless, battery case 5 and cutting knife 3 move simultaneously,
After battery case 5 and cutting knife 3 moved on to the position simultaneously, cutting knife 3 levels were outwards extracted;
5) form the upright pole bridge keep away position mouthful below its between two-plate 6 heads and forms pole uprightly exempt from bridge 8 after cutting knife withdraws from, the battery that cast welding is not good at this moment becomes the good pole of cast welding and uprightly exempts from the bridge battery
,As
Shown in Fig. 3-1
Claims (4)
1.
A kind ofBattery is exempted from bridge cast welding manufacture craft, comprises the steps:
1) general be installed to cast welding machine in advance
Exempt from the bridge mouldImmerse lead bath, plumbous liquid is filled with the mould groove and is comprised busbar channel;
2) will
Exempt from the bridge mouldRise, template surface is struck off, make busbar channel be full of plumbous liquid, thereby the busbar channel on template forms bus-bar, there is the bridge groove to connect between two busbar channels, on the bridge groove on the template, all is formed with the upright pole bridge that has connected bus-bar;
3)
The good battery of cast welding notComprise battery case and pole plate, pole plate is installed in the battery case in advance; Cutting knife is installed between the two-plate head in advance, the battery that cast welding is not good and cutting knife move down below the upright pole bridge that makes cutting knife incision mould bridge position together, below upright pole bridge, form and keep away the position mouth, in the corresponding busbar channel on the head insertion template of the pole plate of the battery that cast welding is not good;
4)
Exempt from the bridge mouldThe water flowing cooling when plumbous temperature is cooled between 70 degrees centigrade to 120 degrees centigrade, is carried out the demoulding;
Exempt from the bridge mouldMotionless, battery case and cutting knife move simultaneously,
Battery case and cutting knife are outwards extracted the cutting knife level after moving on to the position simultaneously;
5) form the upright pole bridge keep away position mouthful below its between the two-plate head and forms pole uprightly exempt from bridge after cutting knife withdraws from, the battery that cast welding is not good at this moment becomes
The pole that cast welding is good is uprightly exempted from the bridge battery
2.
According to claim 1Battery is exempted from bridge cast welding manufacture craft, it is characterized in that
, the described bridge mould of exempting from comprisesTemplate and busbar channel
,Comprise 12 busbar channels on the template, every side has six; Eight busbar channels are arranged in the template centre position, four totally eight of every sides, tandem two busbar channels of every side form one group, and every side has two groups, have horizontal bridge groove to connect between tandem two busbar channels of every group, the template centre position has four groups; There are two busbar channels of arranging shoulder to shoulder four groups the outer end that is positioned at the centre position in template, has vertical bridge groove to connect between the busbar channel that two are arranged shoulder to shoulder; Four locating holes are arranged, four jiaos of distribution templates on the template.
3.
According to claim 1 and 2Battery is exempted from bridge cast welding manufacture craft, it is characterized in that
,The battery that cast welding is not good comprises battery case and pole plate, and pole plate is installed in the battery case in advance, and battery case has certain expanding force to pole plate; Cutting knife is installed between the pole plate head in advance, but does not have and be connected the good battery of cast welding to connect.
4.
According to claim 3Battery is exempted from bridge cast welding manufacture craft, it is characterized in that
, the pole that cast welding is good is uprightly exempted from the bridge batteryComprise that pole uprightly exempts from bridge, pole plate and battery case; Between the head of two-plate, there is pole uprightly to exempt from bridge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104060322A CN102909350A (en) | 2012-10-19 | 2012-10-19 | Trans-bridge-free cast-weld manufacturing process of storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104060322A CN102909350A (en) | 2012-10-19 | 2012-10-19 | Trans-bridge-free cast-weld manufacturing process of storage battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102909350A true CN102909350A (en) | 2013-02-06 |
Family
ID=47608062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104060322A Pending CN102909350A (en) | 2012-10-19 | 2012-10-19 | Trans-bridge-free cast-weld manufacturing process of storage battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102909350A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264155A (en) * | 2013-05-14 | 2013-08-28 | 超威电源有限公司 | Technology for producing lead-acid storage batteries through temperature control method |
| CN103264154A (en) * | 2013-05-14 | 2013-08-28 | 超威电源有限公司 | Tank formation manufacturing technology for storage batteries |
| CN104043807A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Straight column type manpower-free gap bridge mould for storage battery pole group cast welding |
| CN105244468A (en) * | 2015-09-25 | 2016-01-13 | 超威电源有限公司 | Lead saved busbar and cast-weld die and fabrication method thereof |
| CN109676113A (en) * | 2018-12-21 | 2019-04-26 | 天能电池(芜湖)有限公司 | A kind of cast-weld fixture of 32A dipping structure |
| CN115608976B (en) * | 2022-11-22 | 2023-03-07 | 河北利通行汽车配件有限公司 | Forming device for electrode column of automobile battery |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60140674A (en) * | 1983-12-27 | 1985-07-25 | Shin Kobe Electric Mach Co Ltd | Lead storage battery |
| CN201663204U (en) * | 2010-02-10 | 2010-12-01 | 超威电源有限公司 | Storage battery-bridging structure |
| CN102208689A (en) * | 2011-04-29 | 2011-10-05 | 肇庆理士电源技术有限公司 | Lead-acid storage battery as well as assembly process and special tool thereof |
| CN202411388U (en) * | 2012-01-18 | 2012-09-05 | 浙江海悦自动化机械设备有限公司 | Storage battery cast-welding mould |
| CN102717053A (en) * | 2012-06-29 | 2012-10-10 | 浙江天能动力能源有限公司 | Full-automatic storage battery plate group cast-weld pretreatment and cast-weld device |
-
2012
- 2012-10-19 CN CN2012104060322A patent/CN102909350A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60140674A (en) * | 1983-12-27 | 1985-07-25 | Shin Kobe Electric Mach Co Ltd | Lead storage battery |
| CN201663204U (en) * | 2010-02-10 | 2010-12-01 | 超威电源有限公司 | Storage battery-bridging structure |
| CN102208689A (en) * | 2011-04-29 | 2011-10-05 | 肇庆理士电源技术有限公司 | Lead-acid storage battery as well as assembly process and special tool thereof |
| CN202411388U (en) * | 2012-01-18 | 2012-09-05 | 浙江海悦自动化机械设备有限公司 | Storage battery cast-welding mould |
| CN102717053A (en) * | 2012-06-29 | 2012-10-10 | 浙江天能动力能源有限公司 | Full-automatic storage battery plate group cast-weld pretreatment and cast-weld device |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264155A (en) * | 2013-05-14 | 2013-08-28 | 超威电源有限公司 | Technology for producing lead-acid storage batteries through temperature control method |
| CN103264154A (en) * | 2013-05-14 | 2013-08-28 | 超威电源有限公司 | Tank formation manufacturing technology for storage batteries |
| CN103264155B (en) * | 2013-05-14 | 2015-08-05 | 超威电源有限公司 | A kind of temperature control method lead-acid accumulator manufacture craft |
| CN104043807A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Straight column type manpower-free gap bridge mould for storage battery pole group cast welding |
| CN104043807B (en) * | 2014-07-05 | 2015-12-23 | 福建省建阳亚亨机械制造有限公司 | Storage battery polar group cast welding straight column type manpower-free passes a bridge mould |
| CN105244468A (en) * | 2015-09-25 | 2016-01-13 | 超威电源有限公司 | Lead saved busbar and cast-weld die and fabrication method thereof |
| CN109676113A (en) * | 2018-12-21 | 2019-04-26 | 天能电池(芜湖)有限公司 | A kind of cast-weld fixture of 32A dipping structure |
| CN115608976B (en) * | 2022-11-22 | 2023-03-07 | 河北利通行汽车配件有限公司 | Forming device for electrode column of automobile battery |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102909350A (en) | Trans-bridge-free cast-weld manufacturing process of storage battery | |
| CN103978189A (en) | Improved die cooling device | |
| MX369331B (en) | A system and method for manufacturing a wind turbine blade. | |
| CN102629689B (en) | Production method of lead-coated copper plate grid of lead acid storage battery and special combined mould | |
| CN203679238U (en) | Cast-weld die of storage battery busbar | |
| CN101159330A (en) | Lead acid batteries electrode plate grid preparation method | |
| CN104907538A (en) | Cast welding die for accumulator busbar | |
| CN103849909B (en) | A kind of surface has the preparation method of reeded phosphorous copper balls | |
| CN206186298U (en) | Injection mold's cooling device | |
| CN204413114U (en) | A kind of casting die of efficient casting accumulator cell lead part | |
| CN203578730U (en) | Grid casting machine provided with positioning cutter with cooling device | |
| CN205996170U (en) | A kind of cooling structure of accumulator cell lead bus-bar casting mould | |
| CN203862995U (en) | Improved mold cooling device | |
| CN103042198B (en) | A kind of air-cooled structure and cast-weld batteries mould | |
| CN104043807B (en) | Storage battery polar group cast welding straight column type manpower-free passes a bridge mould | |
| CN101898236B (en) | Universal type die | |
| CN113255077B (en) | Riser design method of automobile motor end cover and casting mold thereof | |
| CN205008558U (en) | Cast -welding die for molding lead -acid battery busbars | |
| CN202934104U (en) | Storage battery span-bridge-free cast-welding device | |
| CN203900417U (en) | Width-variable crystallizer model | |
| CN202639297U (en) | Automatic circulating cooling device for cast-weld die | |
| CN203843114U (en) | Forming mold in casting system for casting chemical standard sample blank | |
| CN205763778U (en) | A kind of cast welded mold cooling structure | |
| CN204639098U (en) | A kind of cast welded mold of storage battery busbar | |
| Qi et al. | Thermal runaway analysis of lithium-ion battery with overcharge |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130206 |