CN104043807A - Straight column type manpower-free gap bridge mould for storage battery pole group cast welding - Google Patents

Straight column type manpower-free gap bridge mould for storage battery pole group cast welding Download PDF

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Publication number
CN104043807A
CN104043807A CN201410317390.5A CN201410317390A CN104043807A CN 104043807 A CN104043807 A CN 104043807A CN 201410317390 A CN201410317390 A CN 201410317390A CN 104043807 A CN104043807 A CN 104043807A
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China
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groove
confluxes
mould
row
storage battery
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Application number
CN201410317390.5A
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CN104043807B (en
Inventor
陈隐嵩
陈国刚
张小瑞
吴杰明
李岳云
游立强
叶宁
陈翔
陈华毅
张磊
周友盛
沈祎
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Fujian Yaheng Mechanical Ltd By Share Ltd
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Fujian Jianyang Yaheng Machinery Manufacturing Co Ltd
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Priority to CN201410317390.5A priority Critical patent/CN104043807B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The invention relates to a straight column type manpower-free gap bridge mould for storage battery pole group cast welding. According to the straight column type manpower-free gap bridge mould for storage battery pole group cast welding, demoulding is easy, the mould cost is low, the number of used lead materials is small, use is convenient, and the straight column type manpower-free gap bridge mould with a vertical gap bridge for storage battery pole group cast welding can be directly cast. A plurality of pole lug confluence groove sets are formed in the front face of the mould, and the pole lug confluence groove sets comprise a first confluence groove row and a second confluence groove row which are arranged in parallel. Each confluence groove unit comprises two transverse grooves and a U-shaped groove used for being connected with the two transverse grooves, vertical check blocks are arranged in the middles of the U-shaped grooves, and the check blocks divide the U-shaped grooves into U-shaped pipe channels. Mould core movable blocks capable of sliding laterally are arranged in the pole lug confluence groove sets, and check blocks are fixed to the corresponding mould core movable blocks respectively to laterally slide along with the mould core movable blocks.

Description

The straight column type manpower-free mould of passing a bridge for storage battery polar group cast welding
Technical field
The present invention relates to a kind of storage battery polar group cast welding straight column type manpower-free mould of passing a bridge.
Background technology
Existing lead-acid accumulator has the utmost point group who is made up of some positive plates and some negative plates conventionally, and the anode ear in utmost point group is connected by cylinder manifold respectively with negative electrode lug.The manual bus-bar of the main employing of weldering that helps of lead acid accumulator pole group welds at present; The operation of manual bus-bar welding is: manual combo, mounted box, utmost point group are inverted in and help on welding mould, then help weldering cylinder manifold.Help like this both positive and negative polarity column cap on the bus-bar after not only demoulding difficulty of cylinder manifold but also the demoulding that welds also to need to weld to form by artificial mode to pass a bridge.The method is both time-consuming, and effect is low, and because artificial factor causes quality unreliable, and operating environment pollution is large, has both been unfavorable for environmental protection, is harmful to the healthy of operative employee.
Applicant more early, designed a kind of for the manufacture of lead-acid accumulator help welding mould patent (patent No.: 201120522378X), this mould is also the storage cell electrode group cast welding mould that manpower-free passes a bridge.But this technology is before the demoulding, column cap and gap bridge are not board erected state (with respect to accumulator pole groups), need be in knockout course, gap bridge groove part need be in the effect bottom knockout of certain knockout press, to realize vertically erecting of gap bridge and column cap.This technology is in knockout course, and need to be to the demoulding time, the temperature spot of column cap be held very well, and too high or too low temperature all cannot be deviate from qualified gap bridge, easily produces waste product.
Summary of the invention
The object of the present invention is to provide that a kind of demoulding is easy, die cost is low, leady raw materials consumption is little, easy to use and can directly cast and there is storage battery polar group cast welding straight column type manpower-free that vertical shape the passes a bridge mould of passing a bridge.
Object of the present invention is achieved through the following technical solutions: the straight column type manpower-free mould of passing a bridge for a kind of storage battery polar group cast welding, be provided with some groups of lug collecting tray groups in the front of mould, first groove row and second groove that confluxes that confluxes that described lug collecting tray group comprises that two rows are arranged in parallel is arranged;
Described first groove row and the second groove row of confluxing of confluxing includes several chase units that conflux of space setting;
The described chase unit that confluxes comprises two transverse concave grooves and for connecting " U " font groove of these two transverse concave grooves, the middle part of described " U " font groove is provided with one and is vertical block, and " U " font groove is divided into " U " shape tube passage by block;
Described first confluxes anode ear that groove row is also separately positioned on its two ends confluxes chase unit and the negative electrode lug chase unit that confluxes, the described anode ear chase unit that confluxes comprises a transverse concave groove and anode ear groove, and the described negative electrode lug chase unit that confluxes comprises a transverse concave groove and negative electrode lug groove;
In lug collecting tray group, described first conflux groove row and second conflux outside that groove arranges be equipped with one can lateral sliding core rod movable block, two core rod movable blocks are respectively as first conflux groove row's the groove outer webs of the chase unit that confluxes of groove row and second of confluxing, and described first the conflux block that groove arranges of groove row and second that confluxes is separately fixed on its corresponding core rod movable block with core rod movable block lateral sliding.
Further, the described first chase unit and second that confluxes that confluxes groove row conflux confluxing of groove row to become to misplace between chase unit, symmetrical.
Further, on described mould, be also provided with several condensation water channels.
Described condensation water channel is arranged on the first groove row and second of confluxing and confluxes between groove row.
When use, core rod movable block is compressed and is attached to and confluxes on chase unit, the chase unit that makes to conflux becomes the cell body of a sealing; Then conflux in chase unit and inject cast welding liquation, " U " shape tube passage that liquation injects each transverse concave groove, anode ear groove, negative electrode lug groove and is divided into by block at conflux chase unit and negative electrode lug of the chase unit that confluxes, anode ear; Utmost point group's lug correspondence being imbedded respectively to conflux chase unit or negative electrode lug of the chase unit that confluxes, anode ear confluxes in chase unit again, and then leading to condensed water to the cast welding liquation in each groove at condensation water channel solidifies, finally core rod movable block is gone out to side slip, utmost point group is taken out.
Compared to prior art, the invention has the advantages that: owing to having reduced the program that manual welding is passed a bridge, thereby can avoid the artificial welding process of workman to be subject to infringement, the reduction environmental pollution of lead fume to human body.Owing to adopting mould once to help the type of being welded into, overcome the unstability of the quality that artificial welding produces, therefore improve product quality; And it is thinner that mould also can become, die cost also becomes more and saves, and welding fabrication, directly by condensed water condensation, can be realized cooling and fast demoulding fast.
Brief description of the drawings
Fig. 1 is the structural representation of an embodiment of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 be in Fig. 2 A to structure cutaway view.
Label declaration: 651 first conflux groove rows, 652 second conflux groove rows, 653 chase units that conflux, 654 transverse concave grooves, 655 " U " font groove, 656 blocks, the 657 anode ears chase unit that confluxes, the 658 negative electrode lugs chase unit that confluxes, 659 anode ear grooves, 660 negative electrode lug grooves, 661 core rod movable blocks, 662 condensation water channels.
Detailed description of the invention
It should be noted that, the outside described in the present embodiment, inner side are that the first groove row 651 and second of confluxing is confluxed centered by groove row 652 center line and explained in lug collecting tray group.
Below in conjunction with Figure of description and embodiment, content of the present invention is elaborated:
As Fig. 1,2 and Figure 3 shows that the pass a bridge embodiment schematic diagram of mould of a kind of storage battery polar group cast welding straight column type manpower-free provided by the invention.As shown in Figure 1, be provided with some groups of lug collecting tray groups in the front of mould, first groove the row 651 and second groove row 652 of confluxing of confluxing that described lug collecting tray group comprises that two rows are arranged in parallel;
Described first groove the row 651 and second groove row 652 of confluxing of confluxing includes several chase units 653 that conflux that space arranges;
The described chase unit 653 that confluxes comprises two transverse concave grooves 654 and for connecting " U " font groove 655 of these two transverse concave grooves 654, the middle part of described " U " font groove 655 is provided with one and is vertical block 656, and " U " font groove 655 is divided into " U " shape tube passage by block 656;
Described first groove row 651 anode ears that are also separately positioned on its two ends chase unit 657 and the negative electrode lug chase unit 658 that confluxes that confluxes that confluxes, the described anode ear chase unit 657 that confluxes comprises a transverse concave groove 654 and anode ear groove 659, and the described negative electrode lug chase unit 658 that confluxes comprises a transverse concave groove 654 and negative electrode lug groove 660;
In lug collecting tray group, described first conflux groove row 651 and second conflux groove row 652 outsides be equipped with one can lateral sliding core rod movable block 661, two core rod movable blocks 661 are respectively as first conflux groove row 652 the groove outer webs of the chase unit 653 that confluxes of groove row 651 and second of confluxing, and described first conflux groove row 652 the blocks 656 of groove row 651 and second that conflux are separately fixed on its corresponding core rod movable block 661 with core rod movable block 661 lateral slidings.
When core rod movable block 661 is pressed in the first/bis-while confluxing on groove row's the chase unit 653 that confluxes, core rod movable block 661 is pressed on the side of the chase unit 653 that confluxes, seal into a complete groove with chase unit 653 that each is confluxed, the surplus cast welding liquation of putting of the chase unit 653 of being convenient to conflux.So after cast welding liquation solidifies, being positioned at the utmost point group that " U " font groove 655 on block 656 can be frozen into " U " shape tubular type passes a bridge, for the ease of this gap bridge not stopped by block 656 during from mould separating with utmost point group, block 656 is fixed on core rod movable block 661, can, with core rod movable block 661 to being displaced sideways, allow block 656 from U " utmost point group of shape tubular type passes a bridge and separates.
Further, in order to accelerate the cooled and solidified speed of cast welding liquation, on described mould, be also provided with several condensation water channels 662; Described condensation water channel 662 is arranged on the first groove row 651 and second of confluxing and confluxes between groove row 652.
As shown in Figure 1, the described first chase unit 653 and second that confluxes that confluxes groove row 651 conflux confluxing of groove row 652 to become to misplace between chase unit 653, symmetrical.Described dislocation is symmetrical to be referred to: first row confluxes " U " font groove 655 of the chase unit 653 that confluxes in groove row just to conflux in the groove row pars intermedia bit line of two adjacent chase units 653 that conflux (or positive/negative lug conflux the chase unit 653 that confluxes that chase unit 658 is adjacent) of second row; Same, second row confluxes and confluxes " U " font groove 655 of chase unit 653 in groove just to the conflux pars intermedia bit line of two adjacent chase units 653 that conflux in groove row of first row, and the groove row of confluxing who forms thus first row is dislocatedly distributed with the groove row of confluxing of second row.

Claims (4)

1. the straight column type manpower-free mould of passing a bridge for a storage battery polar group cast welding, it is characterized in that: be provided with some groups of lug collecting tray groups in the front of mould, first groove row (651) and second groove that confluxes that confluxes that described lug collecting tray group comprises that two rows are arranged in parallel is arranged (652);
Described first groove row (651) and the second groove row (652) of confluxing of confluxing includes several chase units that conflux (653) of space setting;
The described chase unit that confluxes (653) comprises two transverse concave grooves (654) and for connecting " U " font groove (655) of these two transverse concave grooves (654), the middle part of described " U " font groove (655) is provided with one and is vertical block (656), and " U " font groove (655) is divided into " U " shape tube passage by block (656);
Described first confluxes anode ear that groove row (651) is also separately positioned on its two ends confluxes chase unit (657) and the negative electrode lug chase unit (658) that confluxes, the described anode ear chase unit (657) that confluxes comprises a transverse concave groove (654) and anode ear groove (659), and the described negative electrode lug chase unit (658) that confluxes comprises a transverse concave groove (654) and negative electrode lug groove (660);
In lug collecting tray group, described first conflux groove row (651) and second conflux outside that groove arranges (652) be equipped with one can lateral sliding core rod movable block (661), two core rod movable blocks (661) are respectively as first groove row (651) and the second groove outer webs that groove arranges the chase unit that confluxes (653) of (652) of confluxing of confluxing, described first conflux groove row's (652) the block (656) of groove row (651) and second that confluxes is separately fixed at its corresponding core rod movable block (661) and goes up with core rod movable block (661) lateral sliding.
2. the straight column type manpower-free mould of passing a bridge for storage battery polar group cast welding according to claim 1, is characterized in that: on described mould, be also provided with several condensation water channels (662).
3. the straight column type manpower-free mould of passing a bridge for storage battery polar group cast welding according to claim 2, is characterized in that: described condensation water channel (662) is arranged on first groove row (651) and second groove that confluxes that confluxes and arranges between (652).
4. the straight column type manpower-free mould of passing a bridge for storage battery polar group cast welding according to claim 1, is characterized in that: the described first chase unit that confluxes (653) and second that confluxes groove row (651) confluxes to become to misplace between groove row's (652) the chase unit that confluxes (653), symmetrical.
CN201410317390.5A 2014-07-05 2014-07-05 Storage battery polar group cast welding straight column type manpower-free passes a bridge mould Expired - Fee Related CN104043807B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907538A (en) * 2015-06-03 2015-09-16 浙江海悦自动化机械股份有限公司 Cast welding die for accumulator busbar
CN109687242A (en) * 2018-12-21 2019-04-26 天能电池(芜湖)有限公司 45Ah offset pole is changed to busbar connector direct coupled structure

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3636694A1 (en) * 1986-10-24 1988-04-28 Hagen Batterie Ag Casting device and a method for producing current links on plate sets of lead-acid accumulators
CN102208689A (en) * 2011-04-29 2011-10-05 肇庆理士电源技术有限公司 Lead-acid storage battery as well as assembly process and special tool thereof
CN202398963U (en) * 2011-12-14 2012-08-29 福建省建阳亚亨机械制造有限公司 Welding assisting die for manufacturing lead-acid storage battery
CN102909350A (en) * 2012-10-19 2013-02-06 林川 Trans-bridge-free cast-weld manufacturing process of storage battery
CN103268963A (en) * 2013-05-14 2013-08-28 超威电源有限公司 Production process of inner formation storage battery
CN103394669A (en) * 2013-07-22 2013-11-20 武汉深蓝自动化设备股份有限公司 Cast welding mold for lead-acid storage batteries and bridge welding method for buses
CN103817311A (en) * 2014-02-21 2014-05-28 浙江海悦自动化机械股份有限公司 Cast-weld die for storage battery busbar
CN203917870U (en) * 2014-07-05 2014-11-05 福建省建阳亚亨机械制造有限公司 The straight column type manpower-free mould of passing a bridge for storage battery polar group cast welding

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3636694A1 (en) * 1986-10-24 1988-04-28 Hagen Batterie Ag Casting device and a method for producing current links on plate sets of lead-acid accumulators
CN102208689A (en) * 2011-04-29 2011-10-05 肇庆理士电源技术有限公司 Lead-acid storage battery as well as assembly process and special tool thereof
CN202398963U (en) * 2011-12-14 2012-08-29 福建省建阳亚亨机械制造有限公司 Welding assisting die for manufacturing lead-acid storage battery
CN102909350A (en) * 2012-10-19 2013-02-06 林川 Trans-bridge-free cast-weld manufacturing process of storage battery
CN103268963A (en) * 2013-05-14 2013-08-28 超威电源有限公司 Production process of inner formation storage battery
CN103394669A (en) * 2013-07-22 2013-11-20 武汉深蓝自动化设备股份有限公司 Cast welding mold for lead-acid storage batteries and bridge welding method for buses
CN103817311A (en) * 2014-02-21 2014-05-28 浙江海悦自动化机械股份有限公司 Cast-weld die for storage battery busbar
CN203917870U (en) * 2014-07-05 2014-11-05 福建省建阳亚亨机械制造有限公司 The straight column type manpower-free mould of passing a bridge for storage battery polar group cast welding

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907538A (en) * 2015-06-03 2015-09-16 浙江海悦自动化机械股份有限公司 Cast welding die for accumulator busbar
CN109687242A (en) * 2018-12-21 2019-04-26 天能电池(芜湖)有限公司 45Ah offset pole is changed to busbar connector direct coupled structure

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Address after: 362300 Jianyang City, Fujian province west of the city of Nanping, six km

Patentee after: Fujian Yaheng mechanical Limited by Share Ltd

Address before: 362300 Jianyang City, Fujian province west of the city of Nanping, six km

Patentee before: Fujian Jianyang Yaheng Machinery Manufacturing Co., Ltd.

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Granted publication date: 20151223

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