CN102896679A - Floor processing equipment and method for processing floors by using same - Google Patents
Floor processing equipment and method for processing floors by using same Download PDFInfo
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- CN102896679A CN102896679A CN2011102153629A CN201110215362A CN102896679A CN 102896679 A CN102896679 A CN 102896679A CN 2011102153629 A CN2011102153629 A CN 2011102153629A CN 201110215362 A CN201110215362 A CN 201110215362A CN 102896679 A CN102896679 A CN 102896679A
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Abstract
The invention discloses floor processing equipment. The equipment comprises a workpiece clamping device, a transmission device and cutting devices, wherein the transmission device drives the workpiece clamping device to operate; the cutting devices are used for cutting workpieces; the cutting devices comprise circular sawing machines and groove type milling cutters, which are arranged on at least one side of the transmission device; the workpiece clamping device comprises a support, a bottom plate, a pressurizing component and at least a die; the pressurizing component is fixedly arranged on the support; the dies are detachably arranged on the bottom plate and are used for placing the workpieces; at least a workpiece groove is arranged at the edges of the dies and is of a triangular structure; and the vertex angles of the triangles are not more than 90 degrees. The floor processing equipment disclosed by the invention meets the requirements for different shapes of floors and expands the floor application range.
Description
Technical field
The present invention relates to a kind of machining equipment, be specifically related to a kind of process equipment of timber floor and use the method on this process equipment processing floor.
Background technology
Being designed to rectangular configuration or having the polygonized structure of a plurality of right-angle sides of general room for adapting to the demand of room shape structure, all adopts the rectangle floor to carry out assembly unit when it is mated formation.
When room unit is non-rectangle, adopt general rectangle floor that it is carried out assembly unit, need unavoidably size is not blocked on the floor of proportioning; often the floor size decreases can occur, the problem that is difficult to remedy is easier to produce substandard products; cause raw-material waste, the use cost on floor increases.And traditional floor process device only can be processed the rectangle floor, then can't process for the floor that is shaped as triangle or other shape and structure, has limited floor panel structure shape and the scope of application.
Therefore, a kind of equipment of processing the triangle floor is demanded urgently occurring.
Summary of the invention
Only be confined to the processing on rectangle floor for solving existing floor process device, can't process the floor of triangular structure, planform and the scope of application on floor have been limited, the invention discloses a kind of floor process device, be used for processing triangle floor, to reach the purpose of the scope of application that enlarges the floor.
Technical scheme of the present invention is as follows:
A kind of floor process device comprises work holder, drives the transmission device of described work holder operation, workpiece is carried out the topping machanism of machining;
Described topping machanism is at least one group, and described every group of topping machanism comprises 1 circular sawing machine and 1 grooved milling cutter;
Described work holder comprises support, base plate, is fixedly installed on dismountable mould that is provided with for place work piece on the pressure-applying unit on the described support, the described base plate;
Described mould is at least 1, and described mould edge is provided with at least one workpiece groove, and described workpiece groove is triangular structure, and described triangle drift angle is spent less than 180 greater than 0 degree.
Preferably, described drift angle size is 30 °-90 °.
Preferably, described topping machanism is symmetrically arranged two groups, and described workpiece groove is to be arranged at 2 of edge, described mould both sides.
Preferably, described topping machanism is symmetrically arranged two groups, and described mould is 2 that are symmetricly set on the described base plate.
Preferably, described pressure-applying unit comprises platen and pressurization oil cylinder and lift cylinder that described platen and described support are connected and fixed, and described platen is positioned at directly over the described mould, and the projection of described platen falls into the inboard of described mould projection.
Preferably, the below of described platen also is provided with the buffering pressure strip, and the size of described buffering pressure strip is less than or equal to described platen size.
Preferably, described transmission device comprises motor and conveyer belt or driving chain.
Preferably, the terminal of described transmission device below also is provided with ejecting mechanism.
Preferably, the control device that also comprises the control appliance operation.
A kind of method that adopts floor process device processing floor, concrete steps are as follows:
The first step: according to the triangle floor of various combination mode, process the rectangle floor of dimension size and tongue and groove mode at traditional milling type machine;
Second step: the shape according to shape, thickness and the tongue-and-groove on floor is debugged circular sawing machine and grooved milling cutter, is installed on accurately mould on the base plate simultaneously;
The 3rd step: according to combination and the number of combinations on triangle floor, arrange by certain mode making up each required rectangle floor, adhere to simultaneously adhesive tape at the back side on floor each floor bonding is formed a whole plate;
The 4th step: the shape according to required triangle floor is carried out sawing to whole plate, forms two symmetrical substrates;
The 5th step: substrate is put into the workpiece groove, guarantee that the drift angle of substrate is consistent with the drift angle of workpiece groove, start hold down gag, substrate is fixed in the workpiece groove;
The 6th step: start transmission device, drive hold down gag and move, and successively by circular sawing machine and grooved milling cutter, respectively the redundantly bladed saw on the substrate is cut away and process tongue-and-groove, finish one-shot forming processing, form the triangle floor;
The 7th step: the adhesive tape of triangular ground backboard face is removed, and each floor is connected and fixed.
Floor process device disclosed by the invention, at base plate at least 1 mould that has triangle workpiece groove is set, and the triangle substrate that matches with this workpiece groove that will bond in advance and cut formation places in the workpiece groove, to stretch out the part in the workpiece groove outside, concordant according to the required size sawing, form the triangle floor; And because mould is detachable, can satisfy the difform demand in floor according to the size of required triangle floor drift angle mold exchange more, enlarge the floor scope of application.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of floor process device embodiment 1 disclosed by the invention;
Fig. 2 is the structural representation of a kind of floor process device embodiment 2 disclosed by the invention;
Fig. 3 is the structural representation of a kind of floor process device embodiment 3 disclosed by the invention;
Fig. 4 is the structural representation of work holder in a kind of floor process device disclosed by the invention.
The title of the numeral among the figure or the corresponding component of alphabetical representative:
1, work holder 11, support 12, base plate 13, platen 14, lift cylinder 15, pressurization oil cylinder 16, buffering pressure strip;
21, driving chain;
31, circular sawing machine 32, grooved milling cutter;
41, mould 42, workpiece groove.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
The invention discloses a kind of floor process device, be used for processing triangle floor, to reach the purpose of the scope of application that enlarges the floor.
Shown in Fig. 1,4, a kind of floor process device comprises work holder 1, drives the transmission device of work holder 1 operation and the topping machanism that workpiece is carried out machining; Transmission device comprises motor (depending on going out) and driving chain 21; Topping machanism is to be symmetricly set in 2 groups of driving chain both sides, and every group of topping machanism comprises 1 circular sawing machine 31 and 1 grooved milling cutter 32; Work holder comprises support 11, base plate 12, is fixedly installed on the pressure-applying unit on the support 11, dismountable mould 41 that is provided with for place work piece on the base plate 12.Pressure-applying unit comprises platen 13 and pressurization oil cylinder 15 and lift cylinder 14 that platen 13 and support 11 are connected and fixed, platen 13 be positioned at mould 41 directly over, the projection of platen 13 falls into the inboard of mould 41 projections.Transmission device also can adopt conveyer belt or other kinds of drive etc. except adopting the motor drives driving chain, specifically do not limit.
Edge, mould 41 both sides is provided with 2 workpiece grooves 42, and workpiece groove 42 is triangular structure, and leg-of-mutton drift angle is spent less than 180 ° greater than 0.The triangle drift angle can be acute angle, right angle or obtuse angle, and drift angle also can be 30 °, 45 °, 60 °, 90 ° and do not wait.
The terminal below of transmission device also is provided with ejecting mechanism (depending on going out), so that the blanking of workpiece, this equipment also comprises control device, and control device is controlled the operation of this equipment.
A kind of method that adopts floor process device processing floor, concrete steps are as follows:
The first step: according to the triangle floor of various combination mode, process the rectangle floor of dimension size and tongue and groove mode at traditional milling type machine;
Second step: the shape according to shape, thickness and the tongue-and-groove on floor is debugged circular sawing machine and grooved milling cutter, is installed on accurately mould on the base plate simultaneously;
The 3rd step: according to combination and the number of combinations on triangle floor, arrange by certain mode making up each required rectangle floor, adhere to simultaneously adhesive tape at the back side on floor each floor bonding is formed a whole plate;
The 4th step: the shape according to required triangle floor is carried out sawing to whole plate, forms two symmetrical substrates;
The 5th step: substrate is put into the workpiece groove, and the drift angle of assurance substrate is consistent with the drift angle of workpiece groove, starts hold down gag, acts on the platen by the pressurization oil cylinder substrate is fixed in the workpiece groove;
The 6th step: start transmission device, the drive hold down gag moves, and successively by circular sawing machine and grooved milling cutter, respectively the redundantly bladed saw on the substrate is cut away and processes tongue-and-groove, finish one-shot forming processing, after the completion of processing, pressure-applying unit and mould are thrown off, and driving chain 21 is delivered to terminal with hold down gag, and control device control ejecting mechanism is released blanking with workpiece, and control hold down gag and get back to top, finish time processing.
The 7th step: the adhesive tape of triangular ground backboard face is removed, and each floor is connected and fixed.
The mode that is connected and fixed between each floor can be screw and fixes or connect and fix etc., does not specifically limit.
By the both sides at mould the workpiece groove is set all, has improved the quantity of time processing stroke institute shaping workpiece, increase work efficiency, reduce production costs.
In addition, the below of platen 13 also is provided with buffering pressure strip 16, and the size of buffering pressure strip 16 is less than or equal to platen 13 sizes.By buffering pressure strip 16 being set with the active force of platen 13 acting on the mould 41 gradually, compensator or trimmer pressure reduces the directly damage of bump on the one hand, and on the other hand, cushioning pressure strip 16 is elastic plate, more is conducive to the compression of workpiece.
Embodiment 2
As shown in Figure 2, all the other are identical with embodiment 1, and difference is, topping machanism is symmetricly set in the both sides of transmission device, and mould 41 is for being symmetricly set in 2 on the base plate 12.Two moulds can arrange the workpiece groove 42 of same apex angle or different drift angles, can process simultaneously the triangle floor of different angles, increase work efficiency and the range of work.
Embodiment 3
As shown in Figure 3, all the other are identical with embodiment 1, and difference is, topping machanism is symmetricly set in the both sides of transmission device, and mould 41 is for being arranged at 1 on the base plate 12.
In addition, except above-described embodiment, the quantity of mould also can be 1,3,4 or a plurality of, and one or more workpiece grooves can be set on each mould, and the quantity of the quantity of mould and workpiece groove depends on the circumstances, and does not limit at this.
Floor process device disclosed by the invention, at base plate at least 1 mould that has triangle workpiece groove is set, and the triangle substrate that matches with this workpiece groove after will boning in advance and cut places in the workpiece groove, to stretch out the part in the workpiece groove outside, concordant according to the required size sawing, form the triangle floor; And because mould is detachable, can satisfy the difform demand in floor according to the size of required triangle floor drift angle mold exchange more, enlarge the floor scope of application.
Simultaneously, by the both sides with mould the workpiece groove is set all, has improved the quantity of time processing stroke institute shaping workpiece, increase work efficiency, reduce production costs, can process simultaneously the triangle floor of different angles, increase work efficiency and the range of work.
In addition, the buffering pressure strip is set below platen, compensator or trimmer pressure reduces the directly damage of bump on the one hand, on the other hand, more is conducive to the compression of workpiece, guarantees the stability of work.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from the spirit or scope of the present invention, in other embodiments realization.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a floor process device is characterized in that, comprises work holder, drives the transmission device of described work holder operation, workpiece is carried out the topping machanism of machining;
Described topping machanism is at least one group, and described every group of topping machanism comprises 1 circular sawing machine and 1 grooved milling cutter;
Described work holder comprises support, base plate, is fixedly installed on dismountable mould that is provided with for place work piece on the pressure-applying unit on the described support, the described base plate;
Described mould is at least 1, and described mould edge is provided with at least one workpiece groove, and described workpiece groove is triangular structure, and described triangle drift angle is spent less than 180 greater than 0 degree.
2. floor process device according to claim 1 is characterized in that, described drift angle size is 30 °-90 °.
3. floor process device according to claim 1 and 2 is characterized in that, described topping machanism is symmetrically arranged two groups, and described workpiece groove is to be arranged at 2 of edge, described mould both sides.
4. floor process device according to claim 1 and 2 is characterized in that, described topping machanism is symmetrically arranged two groups, and described mould is 2 that are symmetricly set on the described base plate.
5. floor process device according to claim 1 and 2, it is characterized in that, described pressure-applying unit comprises platen and pressurization oil cylinder and lift cylinder that described platen and described support are connected and fixed, described platen is positioned at directly over the described mould, and the projection of described platen falls into the inboard of described mould projection.
6. floor process device according to claim 5 is characterized in that, the below of described platen also is provided with the buffering pressure strip, and the size of described buffering pressure strip is less than or equal to described platen size.
7. floor process device according to claim 6 is characterized in that, described transmission device comprises motor and conveyer belt or driving chain.
8. floor process device according to claim 7 is characterized in that, the terminal below of described transmission device also is provided with ejecting mechanism.
9. floor process device according to claim 8 is characterized in that, also comprises the control device of control appliance operation.
10. a method that adopts floor process device processing claimed in claim 1 floor is characterized in that, concrete steps are as follows:
The first step: according to the triangle floor of various combination mode, process the rectangle floor of dimension size and tongue and groove mode at traditional milling type machine;
Second step: the shape according to shape, thickness and the tongue-and-groove on floor is debugged circular sawing machine and grooved milling cutter, is installed on accurately mould on the base plate simultaneously;
The 3rd step: according to combination and the number of combinations on triangle floor, arrange by certain mode making up each required rectangle floor, adhere to simultaneously adhesive tape at the back side on floor each floor bonding is formed a whole plate;
The 4th step: the shape according to required triangle floor is carried out sawing to whole plate, forms two symmetrical substrates;
The 5th step: substrate is put into the workpiece groove, guarantee that the drift angle of substrate is consistent with the drift angle of workpiece groove, start hold down gag, substrate is fixed in the workpiece groove;
The 6th step: start transmission device, drive hold down gag and move, and successively by circular sawing machine and grooved milling cutter, respectively the redundantly bladed saw on the substrate is cut away and process tongue-and-groove, finish one-shot forming processing, form the triangle floor;
The 7th step: the adhesive tape of triangular ground backboard face is removed, and each floor is connected and fixed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110215362.9A CN102896679B (en) | 2011-07-29 | 2011-07-29 | Floor processing equipment and method for processing floors by using same |
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CN201110215362.9A CN102896679B (en) | 2011-07-29 | 2011-07-29 | Floor processing equipment and method for processing floors by using same |
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CN102896679B CN102896679B (en) | 2015-05-06 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB808246A (en) * | 1956-02-11 | 1959-01-28 | Hans Arvid Andersson | Method of manufacturing wooden articles consisting of a plurality of jointed members |
CN2188007Y (en) * | 1994-06-02 | 1995-01-25 | 唐启雪 | Device for making parqueting blocks |
CN2204697Y (en) * | 1994-09-04 | 1995-08-09 | 信阳木工机械厂 | Dual end mill for floor strips |
CN2553029Y (en) * | 2002-07-03 | 2003-05-28 | 佘昌 | Artistic floor |
CN2778503Y (en) * | 2005-01-19 | 2006-05-10 | 王庆军 | Positioning aligning mechanism of milling machine for forming tenon and slot on floor block |
JP2009235826A (en) * | 2008-03-28 | 2009-10-15 | Toppan Cosmo Inc | Decorative material for floor |
CN202192666U (en) * | 2011-07-29 | 2012-04-18 | 江苏森茂竹木业有限公司 | Floor process device |
-
2011
- 2011-07-29 CN CN201110215362.9A patent/CN102896679B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB808246A (en) * | 1956-02-11 | 1959-01-28 | Hans Arvid Andersson | Method of manufacturing wooden articles consisting of a plurality of jointed members |
CN2188007Y (en) * | 1994-06-02 | 1995-01-25 | 唐启雪 | Device for making parqueting blocks |
CN2204697Y (en) * | 1994-09-04 | 1995-08-09 | 信阳木工机械厂 | Dual end mill for floor strips |
CN2553029Y (en) * | 2002-07-03 | 2003-05-28 | 佘昌 | Artistic floor |
CN2778503Y (en) * | 2005-01-19 | 2006-05-10 | 王庆军 | Positioning aligning mechanism of milling machine for forming tenon and slot on floor block |
JP2009235826A (en) * | 2008-03-28 | 2009-10-15 | Toppan Cosmo Inc | Decorative material for floor |
CN202192666U (en) * | 2011-07-29 | 2012-04-18 | 江苏森茂竹木业有限公司 | Floor process device |
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