CN102896678B - Floor processing equipment and method for processing floors by using same - Google Patents
Floor processing equipment and method for processing floors by using same Download PDFInfo
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- CN102896678B CN102896678B CN201110215324.3A CN201110215324A CN102896678B CN 102896678 B CN102896678 B CN 102896678B CN 201110215324 A CN201110215324 A CN 201110215324A CN 102896678 B CN102896678 B CN 102896678B
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Abstract
The invention discloses floor processing equipment. The equipment comprises a workpiece clamping device, a transmission device and at least a set of cutting device, wherein the transmission device drives the workpiece clamping device to operate; the cutting devices are used for cutting workpieces; each set of cutting device comprises a circular sawing machine and a groove type milling cutter; the workpiece clamping device comprises a support, a bottom plate, a pressurizing component and at least a die; the pressurizing component is fixedly arranged on the support; the dies are detachably arranged on the bottom plate and are used for placing the workpieces; workpiece grooves are arranged at the edges on one sides of the dies and are right-angle serrated grooves; and the edges of the serrated grooves and the center lines of the dies form included angles smaller than 90 degrees. The floor processing equipment disclosed by the invention meets the requirements for different shapes of floors and expands the floor application range.
Description
Technical field
The present invention relates to a kind of machining equipment, be specifically related to a kind of process equipment of timber floor and use the method on this process equipment processing floor.
Background technology
Being designed to rectangular configuration or having the polygonized structure of a plurality of right-angle sides of general room, for adapting to the demand of room shape structure, all adopts rectangle floor to carry out when it is mated formation assembled.
When room unit is non-rectangle, adopt general rectangle floor to carry out it assembled, size need not blocked on the floor of proportioning unavoidably; often there will be floor size decreases, the problem that is difficult to make up, is easier to produce substandard products; cause raw-material waste, the use cost on floor increases.And traditional floor process device only can be processed rectangle floor, the floor of, parallelogram trapezoidal for being shaped as or other polygonized structure cannot process, and has limited floor panel structure shape and the scope of application.
Therefore, a kind of equipment of processing parallelogram floor urgently occurs.
Summary of the invention
For solving existing floor process device, be only confined to the processing on rectangle floor, cannot process the floor of the polygonized structures such as trapezoidal, parallelogram, the problems such as the planform on floor and the scope of application have been limited, the invention discloses a kind of floor process device, be used for processing trapezoidal, parallelogram floor, to reach the object of the scope of application that expands floor.
Technical scheme of the present invention is as follows:
A floor process device, comprise work holder, drive the operation of described work holder transmission device, workpiece is carried out to the topping machanism of machining;
Described topping machanism is at least one group, and described every group of topping machanism comprises 1 circular sawing machine and 1 grooved milling cutter;
Described work holder comprises support, base plate, is fixedly installed on dismountable mould being provided with for place work piece on the pressure-applying unit on described support, described base plate;
Described mould is at least 1, and the edge of at least one side of described mould is provided with workpiece groove, and described workpiece groove is right angle zigzag slot, and described teeth groove limit and described mold center line become to be less than the angle of 90 degree.
Preferably, described workpiece groove be tooth paddy be connected successively a plurality of, the straight line at described each place, workpiece groove tooth peak and described mold center line parallel, workpiece groove comprises A trough rim and B trough rim, described A trough rim and B trough rim successively alternate setting and have at least width with workpiece to be processed consistent or be greater than the width of workpiece to be processed.
Preferably, described topping machanism is symmetrically arranged two groups, and edge, described mould both sides is provided with workpiece groove.
Preferably, described topping machanism is symmetrically arranged two groups, and described mould is 2 that are symmetricly set on described base plate.
Preferably, described pressure-applying unit comprises platen and pressurization oil cylinder and lift cylinder that described platen and described support are connected and fixed, and described platen is positioned at directly over described mould, and the projection of described platen falls into the inner side of described mould projection.
Preferably, the below of described platen is also provided with buffering pressure strip, and the size of described buffering pressure strip is less than or equal to described platen size.
Preferably, described transmission device comprises motor and conveyer belt or driving chain.
Preferably, the terminal of described transmission device below is also provided with ejecting mechanism.
Preferably, the control device that also comprises control appliance operation.
A method of processing floor, is characterized in that, concrete steps are as follows:
The first step: for each limit tongue and groove proportioning situation on ladder-shape floor or parallelogram floor, process the rectangle floor of dimension size and tongue and groove mode on traditional milling type machine;
Second step: according to the thickness on required floor and tongue-and-groove shape, topping machanism is debugged, the mould consistent with required floor geomery is accurately installed on base plate simultaneously;
The 3rd step: rectangle floor to be processed is put into workpiece groove successively, start pressure-applying unit rectangle floor is fixed in workpiece groove;
The 4th step: start transmission device, drive hold down gag to move, and successively by circular sawing machine and grooved milling cutter, bladed saw cuts away and process tongue-and-groove redundantly respectively, completes one-shot forming processing, forms ladder-shape floor;
The 5th step: pressure-applying unit rises and throws off with mould, carries out blanking;
The 6th step: by putting into workpiece groove after the ladder-shape floor rotation of having processed, guarantee that hypotenuse and each tooth paddy intersection point of ladder-shape floor is tangent, processing mode is consistent with above-mentioned four steps, and the other end on floor is processed, and forms parallelogram floor.
Floor process device disclosed by the invention, the mould that has right angle zigzag workpiece groove is set on base plate, a plurality of rectangles floor is put into workpiece groove successively, one stroke is processed to form ladder-shape floor, through twice smear metal, is processed to form parallelogram floor, because one stroke can be processed a plurality of floors, improved working (machining) efficiency, and can on same mould, to floor, carry out machining twice, save the usage quantity of mould, reduce production costs; Meanwhile, can be by changing the placing direction on rectangle floor, the ladder-shape floor that moulding is dissimilar, the scope of application is wider, and in addition, mould is detachable, can meet the difform demand in floor according to the size of required parallelogram or ladder-shape floor angle mold exchange more, expand the floor scope of application.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of floor process device embodiment 1 disclosed by the invention;
Fig. 2 is the structural representation of a kind of floor process device embodiment 2 disclosed by the invention;
Fig. 3 is the structural representation of a kind of floor process device embodiment 3 disclosed by the invention;
Fig. 4 is the structural representation of work holder in a kind of floor process device disclosed by the invention.
The title of the numeral in figure or the corresponding component of alphabetical representative:
1, work holder 11, support 12, base plate 13, platen 14, lift cylinder 15, pressurization oil cylinder 16, buffering pressure strip;
21, driving chain;
31, circular sawing machine 32, grooved milling cutter;
41, mould 42, workpiece groove.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
The invention discloses a kind of floor process device,, parallelogram floor trapezoidal for processing, to reach the object of the scope of application that expands floor.
Embodiment 1
As shown in Fig. 1,4, a kind of floor process device, comprises work holder 1, drives the transmission device of work holder 1 operation and the topping machanism that workpiece is carried out to machining; Transmission device comprises motor (depending on going out) and driving chain 21; Topping machanism is to be symmetricly set in 2 groups of driving chain both sides, and every group of topping machanism comprises 1 circular sawing machine 31 and 1 grooved milling cutter 32; Work holder comprises support 11, base plate 12, be fixedly installed on pressure-applying unit on support 11, dismountable mould 41 being provided with for place work piece on base plate 12.Pressurization oil cylinder 15 and lift cylinder 14 that pressure-applying unit comprises platen 13 and platen 13 and support 11 are connected and fixed, platen 13 is positioned at directly over mould 41, and the projection of platen 13 falls into the inner side of mould 41 projections.Transmission device, except adopting motor to drive driving chain, also can adopt conveyer belt or other kinds of drive etc., does not specifically limit.
The below of platen 13 is also provided with buffering pressure strip 16, and the size of buffering pressure strip 16 is less than or equal to platen 13 sizes.By buffering pressure strip 16 being set by the active force of platen 13 acting on mould 41 gradually, compensator or trimmer pressure, reduces the damage of directly clashing on the one hand, and on the other hand, cushioning pressure strip 16 is elastic plate, is more conducive to the compression of workpiece.
The edge of mould 41 both sides is provided with workpiece groove 42, and workpiece groove 42 is right angle zigzag slot, and teeth groove limit becomes to be less than the angle of 90 ° with mould 41 center lines; Avoid directly end face sawing being carried out in rectangle floor, guarantee the trapezoidal angle with parallelogram of moulding; Workpiece groove 42 be tooth paddy be connected successively a plurality of, and the straight line at the place, tooth peak of each workpiece groove 42 is parallel with the center line of mould 41, thereby guarantees that the product of a plurality of Workpiece shapings of simultaneously processing is consistent; Workpiece groove 42 comprises A trough rim and B trough rim, A trough rim and B trough rim successively alternate setting and have at least one consistent with the width of workpiece to be processed, guarantee that a plurality of workpieces to be processed can be arranged side by side.
When teeth groove limit and mould 41 center line angles are 45 °, A, B trough rim consistent size, straight line and mold center's line parallel at the drift angle a of each workpiece to be processed and circular sawing machine 31 places.Wherein the angle of teeth groove limit and mould 41 center lines also can be 30 °, 60 °, 75 etc., specifically depends on the circumstances, as long as can guarantee straight line and mold center's line parallel at the tooth cutting edge of a knife or a sword place of each workpiece groove, at this, does not limit.In addition, A trough rim and B trough rim also can be the width that has at least to be greater than workpiece to be processed, make to be parallel to each other and to have certain offset distance between a plurality of workpieces to be processed, as long as but the straight line at place, tooth peak that can effectively guarantee each workpiece groove is parallel with the center line of mould 41, does not limit at this.
Due to workpiece groove 42 be tooth paddy be connected successively a plurality of, can a plurality of workpiece be put into corresponding workpiece groove simultaneously and process, operating efficiency is higher.And can by the angle changing between teeth groove Bian Yu mold center line, regulate cutting output, ladder-shape floor and parallelogram floor or other polygon floor of processing different angles.And, by the both sides at mould, workpiece groove is all set, improved the quantity of time processing stroke institute shaping workpiece, increase work efficiency, reduce production costs.
The terminal below of transmission device is also provided with ejecting mechanism (depending on going out), and for the product machining is carried out to blanking, this equipment also comprises control device, and control device is controlled the operation of this equipment.
The mode on processing floor is as follows:
The first step: for each limit tongue and groove proportioning situation on ladder-shape floor or parallelogram floor, process the rectangle floor of dimension size and tongue and groove mode on traditional milling type machine;
Second step: according to the thickness on required floor and tongue-and-groove shape, topping machanism is debugged, the mould consistent with required floor geomery is accurately installed on base plate simultaneously;
The 3rd step: rectangle floor to be processed is put into workpiece groove successively, start pressure-applying unit rectangle floor is fixed in workpiece groove;
The 4th step: start transmission device, driving chain 21 drives hold down gag to move, and successively by circular sawing machine 31 and grooved milling cutter 32, bladed saw cuts away and processes tongue-and-groove redundantly respectively, completes one-shot forming processing, forms ladder-shape floor;
The 5th step: after machining, driving chain 21 is delivered to terminal by hold down gag, pressure-applying unit rises and throws off with mould, and ejecting mechanism is released product blanking from mould, and hold down gag is back to initial position simultaneously;
The 6th step: by putting into workpiece groove after the ladder-shape floor rotation of having processed, guarantee that hypotenuse and each tooth paddy intersection point of ladder-shape floor is tangent, processing mode is consistent with above-mentioned four steps, and the other end on floor is processed, and forms parallelogram floor.
In addition, can pass through to change the arrangement mode of workpiece to be processed in workpiece groove, as each drift angle b and circular sawing machine are located along the same line, Qie Yu mold center line parallel, plastic another kind of ladder-shape floor.
Embodiment 2
As shown in Figure 2, all the other are identical with embodiment 1, and difference is, topping machanism is symmetricly set in the both sides of transmission device, and mould 41 is for being symmetricly set in 2 on base plate 12.Can process difform ladder-shape floor or parallelogram floor or other polygon floor simultaneously, increase work efficiency and the range of work.
Embodiment 3
As shown in Figure 3, all the other are identical with embodiment 1, and difference is, topping machanism is symmetricly set in the both sides of transmission device, and mould 41 is for being arranged at 1 on base plate 12.
In addition, in addition to the implementation, on base plate, the quantity of fixing mould also can be 1,3,4 or a plurality of, and the quantity of the workpiece groove on each mould can be one or more, specifically depends on the circumstances, and at this, does not limit.
Floor process device disclosed by the invention, the mould that has right angle zigzag workpiece groove is set on base plate, a plurality of rectangles floor is put into workpiece groove successively, one stroke is processed to form ladder-shape floor, through twice smear metal, is processed to form parallelogram floor, because one stroke can be processed a plurality of floors, improved working (machining) efficiency, and can on same mould, to floor, carry out machining twice, save the usage quantity of mould, reduce production costs; Meanwhile, can be by changing the placing direction on rectangle floor, the ladder-shape floor that moulding is dissimilar, the scope of application is wider, and in addition, mould is detachable, can meet the difform demand in floor according to the size of required parallelogram or ladder-shape floor angle mold exchange more, expand the floor scope of application.
In addition, buffering pressure strip is set below platen, compensator or trimmer pressure, reduces the damage of directly clashing on the one hand, on the other hand, is more conducive to the compression of workpiece, guarantees the stability of work.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. a floor process device, is characterized in that, comprise work holder, drive the operation of described work holder transmission device, workpiece is carried out to the topping machanism of machining;
Described topping machanism is at least one group, and every group of topping machanism comprises 1 circular sawing machine and 1 grooved milling cutter;
Described work holder comprises support, base plate, is fixedly installed on dismountable mould being provided with for place work piece on the pressure-applying unit on described support, described base plate, described pressure-applying unit comprises platen and pressurization oil cylinder and lift cylinder that described platen and described support are connected and fixed, described platen is positioned at directly over described mould, and the projection of described platen falls into the inner side of described mould projection;
Described mould is at least 1, the edge of described mould one side is provided with workpiece groove, described workpiece groove is right angle zigzag slot, the teeth groove limit of described workpiece groove and described mold center line become to be less than the angle of 90 degree, described workpiece groove be tooth paddy be connected successively a plurality of, the straight line at described each place, workpiece groove tooth peak and described mold center line parallel, workpiece groove comprises A trough rim and B trough rim, described A trough rim and B trough rim successively alternate setting and have at least width with workpiece to be processed consistent or be greater than the width of workpiece to be processed.
2. floor process device according to claim 1, is characterized in that, described topping machanism is symmetrically arranged two groups, and edge, described mould both sides is provided with workpiece groove.
3. floor process device according to claim 1, is characterized in that, described topping machanism is symmetrically arranged two groups, and described mould is 2 that are symmetricly set on described base plate.
4. floor process device according to claim 1, is characterized in that, the below of described platen is also provided with buffering pressure strip, and the size of described buffering pressure strip is less than or equal to described platen size.
5. floor process device according to claim 4, is characterized in that, described transmission device comprises motor and conveyer belt or driving chain.
6. floor process device according to claim 5, is characterized in that, the terminal below of described transmission device is also provided with ejecting mechanism.
7. floor process device according to claim 6, is characterized in that, also comprises the control device of control appliance operation.
8. a method that adopts floor process device processing as claimed in claim 1 floor, is characterized in that, concrete steps are as follows:
The first step: for each limit tongue and groove proportioning situation on ladder-shape floor or parallelogram floor, process the rectangle floor of dimension size and tongue and groove mode on traditional milling type machine;
Second step: according to the thickness on required floor and tongue-and-groove shape, topping machanism is debugged, the mould consistent with required floor geomery is accurately installed on base plate simultaneously;
The 3rd step: rectangle floor to be processed is put into workpiece groove successively, start pressure-applying unit rectangle floor is fixed in workpiece groove;
The 4th step: start transmission device, drive work holder to move, and successively by circular sawing machine and grooved milling cutter, bladed saw cuts away and process tongue-and-groove redundantly respectively, completes one-shot forming processing, forms ladder-shape floor;
The 5th step: pressure-applying unit rises and throws off with mould, carries out blanking;
The 6th step: by putting into workpiece groove after the ladder-shape floor rotation of having processed, guarantee that hypotenuse and each tooth paddy intersection point of ladder-shape floor is tangent, processing mode is consistent with above-mentioned four steps, and the other end on floor is processed, and forms parallelogram floor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110215324.3A CN102896678B (en) | 2011-07-29 | 2011-07-29 | Floor processing equipment and method for processing floors by using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110215324.3A CN102896678B (en) | 2011-07-29 | 2011-07-29 | Floor processing equipment and method for processing floors by using same |
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| Publication Number | Publication Date |
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| CN102896678A CN102896678A (en) | 2013-01-30 |
| CN102896678B true CN102896678B (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110215324.3A Active CN102896678B (en) | 2011-07-29 | 2011-07-29 | Floor processing equipment and method for processing floors by using same |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104669392B (en) * | 2015-03-02 | 2017-03-01 | 盐城鼎恒机械有限公司 | A kind of archaized wood floor processing machine |
| CN110027058B (en) * | 2019-05-23 | 2024-05-31 | 浙江菱格木业有限公司 | Short-side lock catch processing device and processing method for fishbone spliced solid wood floor |
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| GB808246A (en) * | 1956-02-11 | 1959-01-28 | Hans Arvid Andersson | Method of manufacturing wooden articles consisting of a plurality of jointed members |
| CN2188007Y (en) * | 1994-06-02 | 1995-01-25 | 唐启雪 | Device for making parqueting blocks |
| CN2204697Y (en) * | 1994-09-04 | 1995-08-09 | 信阳木工机械厂 | Dual end mill for floor strips |
| CN2439493Y (en) * | 2000-09-01 | 2001-07-18 | 宜华企业(集团)有限公司 | Polygon wood floor elements |
| CN2778503Y (en) * | 2005-01-19 | 2006-05-10 | 王庆军 | Positioning aligning mechanism of milling machine for forming tenon and slot on floor block |
| CN202192665U (en) * | 2011-07-29 | 2012-04-18 | 江苏森茂竹木业有限公司 | Floor processing equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009235826A (en) * | 2008-03-28 | 2009-10-15 | Toppan Cosmo Inc | Decorative material for floor |
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2011
- 2011-07-29 CN CN201110215324.3A patent/CN102896678B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB808246A (en) * | 1956-02-11 | 1959-01-28 | Hans Arvid Andersson | Method of manufacturing wooden articles consisting of a plurality of jointed members |
| CN2188007Y (en) * | 1994-06-02 | 1995-01-25 | 唐启雪 | Device for making parqueting blocks |
| CN2204697Y (en) * | 1994-09-04 | 1995-08-09 | 信阳木工机械厂 | Dual end mill for floor strips |
| CN2439493Y (en) * | 2000-09-01 | 2001-07-18 | 宜华企业(集团)有限公司 | Polygon wood floor elements |
| CN2778503Y (en) * | 2005-01-19 | 2006-05-10 | 王庆军 | Positioning aligning mechanism of milling machine for forming tenon and slot on floor block |
| CN202192665U (en) * | 2011-07-29 | 2012-04-18 | 江苏森茂竹木业有限公司 | Floor processing equipment |
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Effective date of registration: 20180621 Address after: 223700 Jiangsu, Suqian, Siyang County, Zhongxing Town, south of Huai Road, east side of Dongsheng Road. Patentee after: Jiangsu Jia Rui Wood Industry Co., Ltd. Address before: 214231 Jin Zhang Zhu Industrial Park, Zhang Zhu Town, Yixing City, Wuxi, Jiangsu (CHA Ting Village) Patentee before: Jiangsu Senmao Bamboo and Wood Industry Co., Ltd. |