CN102794511A - Combined slotting cutter - Google Patents
Combined slotting cutter Download PDFInfo
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- CN102794511A CN102794511A CN2012103318002A CN201210331800A CN102794511A CN 102794511 A CN102794511 A CN 102794511A CN 2012103318002 A CN2012103318002 A CN 2012103318002A CN 201210331800 A CN201210331800 A CN 201210331800A CN 102794511 A CN102794511 A CN 102794511A
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- pinion cutter
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- external splines
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Abstract
The invention discloses a combined slotting cutter which is characterized by comprising an external-spline slotting cutter, a thinning-tooth slotting cutter and a cutter setting device, which are driven by a rotating shaft and are overlapped, wherein a plurality of first cutting edges are arranged along the peripheral direction of a cutter body of the external-spline slotting cutter; a plurality of second cutting edges are arranged along the peripheral direction of a cutter body of the thinning-tooth slotting cutter; and the cutter setting device ensures the first cutting edges and the second cutting edges to be aligned to one another up and down and comprises a first adjusting handle for adjusting the first cutting edges, a second adjusting handle for adjusting the second cutting edges, two dial indicators distributed up and down, and a pressing ring for fixing the external-spline slotting cutter and the thinning-tooth slotting cutter. The combined slotting cutter disclosed by the invention has the beneficial effects that by virtue of the external-spline slotting cutter and the thinning-tooth slotting cutter which are overlapped, processes of inserting of normal teeth and thinning teeth of an external spline and removing of teeth burrs are carried out in a same working procedure, the operation is simple and feasible, the production efficiency is greatly improved, and further, the production cost is reduced.
Description
Technical field
The present invention relates to a kind of pinion cutter, be specifically related to a kind of combined type pinion cutter, can realize that external splines orthodont and attenuated tooth process simultaneously and remove the gear shaping burr, belong to the machining tool field.
Background technology
Along with the machine components quality requirement is increasingly high; Structure becomes increasingly complex; For the also more and more polynary change of the requirement of the needed cutting tool of part processing, and require not only to be confined to the accuracy of manufacture aspect of cutter, the requirement of tool type and structure aspects is also increasingly high.
At present; The technology that gear adopted that processing has attenuated tooth is the processing mode of gear hobbing and gear shaping; Its shortcoming is to remove the flange burr that produces after the Gear Shaping, must specially increase the operation of one deburring, and technology is loaded down with trivial details; And cost of labor is high, causes production efficiency to reduce and the production cost increase.In addition, in the deburring process, may destroy the external splines profile of tooth that has completed.
Also having a kind of comparatively advanced burr removing method is to adopt special vibrating burnisher to remove burr, because the restriction of the huge and light polishing machine self-capacity of light decorations quantity causes the pitch smaller between the part; Causing easily rubs damages; Therefore, because the restriction of light decorations quantity, and the light decorations time is longer; Average about the need more than half an hour; Thereby vibrating burnisher can only satisfy the demand of small lot batch manufacture, and in producing especially suitability for industrialized production in enormous quantities, vibrating burnisher is not the better selection of removing burr.
Summary of the invention
For solving the deficiency of prior art, the object of the present invention is to provide a kind of combined type pinion cutter, not only can realize the processing of external splines orthodont and attenuated tooth, can also remove the flange burr that produces in the process.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
The combined type pinion cutter; It is characterized in that; Comprise the external splines pinion cutter and the attenuated tooth pinion cutter that drive, stack by same rotating shaft; Above-mentioned external splines pinion cutter is provided with several first blades along its cutter hub circumferencial direction, and above-mentioned attenuated tooth pinion cutter is provided with several second blades along its cutter hub circumferencial direction; Also comprise: the upper-lower position that makes above-mentioned first blade and second blade is tool setting device one to one, above-mentioned tool setting device comprises first regulating handle that is used to regulate first blade, is used to regulate second regulating handle of second blade, two dial gauges that distribute up and down, with external splines pinion cutter and the fixing trim ring of attenuated tooth pinion cutter.
Aforesaid combined type pinion cutter is characterized in that, above-mentioned external splines pinion cutter is following cutter, and above-mentioned attenuated tooth pinion cutter is a upper slitter, in the process workpiece contact earlier down cutter contact upper slitter again.
Aforesaid combined type pinion cutter is characterized in that, the top of above-mentioned external splines pinion cutter cutter hub is formed with boss, and the bottom of above-mentioned attenuated tooth pinion cutter cutter hub is formed with groove, and above-mentioned boss embeds in the above-mentioned groove.
Aforesaid combined type pinion cutter is characterized in that, leaves blank transition region between above-mentioned first blade and second blade.
Aforesaid combined type pinion cutter is characterized in that, above-mentioned external splines pinion cutter and attenuated tooth pinion cutter move simultaneously.
Aforesaid combined type pinion cutter is characterized in that, the flange burr is not having to turn round working motion under the condition of radial feeds to remove by first blade.
Usefulness of the present invention is: through external splines pinion cutter and the attenuated tooth pinion cutter that stacks; The process of external splines orthodont, attenuated tooth and removal gear shaping burr that realized is carried out in same operation; Operation is simple, improved production efficiency greatly, and then reduced production cost.
Description of drawings
Fig. 1 is the structural representation of a preferred embodiment of combined type pinion cutter of the present invention;
Fig. 2 is a cross section structure sketch map embodiment illustrated in fig. 1;
Schematic cross-section when Fig. 3 is combined type pinion cutter processing external splines orthodont;
Schematic cross-section when Fig. 4 is combined type pinion cutter processing attenuated tooth;
Schematic cross-section when Fig. 5 is combined type pinion cutter processing external splines removal burr.
The implication of Reference numeral among the figure: 1, external splines pinion cutter, 2, the attenuated tooth pinion cutter, 3, first blade, 4, second blade, 5, attenuate profile of tooth terminal, 6, first regulating handle, 7, second regulating handle, 8, dial gauge, 9, trim ring.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is done concrete introduction.
Referring to Fig. 1 to Fig. 5, combined type pinion cutter of the present invention comprises the external splines pinion cutter 1 and the attenuated tooth pinion cutter 2 that are driven, stacked by same rotating shaft.Wherein, external splines pinion cutter 1 is provided with several first blades 3 along its cutter hub circumferencial direction, and attenuated tooth pinion cutter 2 is provided with several second blades 4 along its cutter hub circumferencial direction, and above-mentioned first blade 3 and second blade 4 are arranged on the same vertical plane.
In order to guarantee that first blade 3 and second blade 4 are positioned on the same vertical plane; Guarantee teeth directional symmetry precision; Combined type pinion cutter of the present invention also comprises the upper-lower position tool setting device one to one that makes above-mentioned first blade 3 and second blade 4, specifically comprises: be used to regulate first regulating handle 6 of first blade 3, second regulating handle 7 that is used to regulate second blade 4, two dial gauges 8 that distribute up and down, with external splines pinion cutter and the fixing trim ring 9 of attenuated tooth pinion cutter.In view of Fig. 1 is actually vertical view, so two dial gauges 8 are overlapping in the drawings, this is readily appreciated that, so do not give unnecessary details.
Before the processing beginning, at first, regulate the position of first blade 3 and second blade 4, the reading unanimity about making on two dial gauges 8 through first regulating handle 6 and second regulating handle 7 are finely tuned; Then, external splines pinion cutter 1 and attenuated tooth pinion cutter 2 are fixed, thereby effectively guarantee teeth directional symmetry precision with trim ring 9.
As a kind of concrete structure, external splines pinion cutter 1 is cutter down, and attenuated tooth pinion cutter 2 be a upper slitter, in the process under the workpiece contact earlier cutter contact upper slitter again.So for process, external splines orthodont and attenuated tooth process in one procedure, but specifically, be actually and process the external splines orthodont earlier, reprocess out attenuated tooth then on this basis.
As a kind of preferred, the top of external splines pinion cutter 1 cutter hub is formed with boss, and the bottom of attenuated tooth pinion cutter 2 cutter hubs is formed with groove, and boss embeds in the groove.So, guarantee that effectively external splines pinion cutter 1 and attenuated tooth pinion cutter 2 move simultaneously, motion mode comprises gyration and radial motion.
Certainly, first blade 3 and second blade 4 do not fit tightly together, also leave blank transition region between the two.
In order to understand the present invention better, below we sketch the course of work of combined type pinion cutter of the present invention:
Referring to Fig. 2, by following cutter, promptly external splines pinion cutter 1 moves downward vertically earlier, and contact workpiece also processes the external splines orthodont on workpiece; When external splines pinion cutter 1 continues to move downward, upper slitter, promptly attenuated tooth pinion cutter 2 also moves downward, and when touching the external splines orthodont that is processed to form before, just begins to be processed to form attenuated tooth.Attenuated tooth pinion cutter 2 moves downward the attenuate profile of tooth terminal 5 that needs processing until arriving, and state as shown in Figure 3 stops to process also withdrawing immediately, and the flange burr just is formed at the flank and the root at attenuate profile of tooth terminal 5.Next, the combined type pinion cutter is to the motion of the center of workpiece to be machined radial feed, to increase the cutting-in amount of space width and tooth root, the movement locus of process before repeating.
In process, the flange burr that external splines pinion cutter 1 produced when being used to process the external splines orthodont and machining away previous processing attenuated tooth, and the effect of attenuated tooth pinion cutter 2 is to process attenuated tooth, produces the flange burr simultaneously inevitably.When meeting the requirements of radial feeds, the combined type pinion cutter can carry out the revolution working motion that a circle does not have radial feeds more, and external splines pinion cutter 1 can cutting be removed the flange burr, owing to do not have radial feeds, so can not produce new burr yet.Through reciprocal revolution working motion and feed motion, reached the multiple action of processing orthodont, attenuated tooth and removal burr.
More than show and described basic principle of the present invention, principal character and advantage.The technical staff of the industry should understand, and the foregoing description does not limit the present invention in any form, and all employings are equal to the technical scheme that mode obtained of replacement or equivalent transformation, all drop in protection scope of the present invention.
Claims (6)
1. combined type pinion cutter; It is characterized in that; Comprise the external splines pinion cutter and the attenuated tooth pinion cutter that drive, stack by same rotating shaft; Above-mentioned external splines pinion cutter is provided with several first blades along its cutter hub circumferencial direction, and above-mentioned attenuated tooth pinion cutter is provided with several second blades along its cutter hub circumferencial direction; Also comprise: the upper-lower position that makes above-mentioned first blade and second blade is tool setting device one to one, above-mentioned tool setting device comprises first regulating handle that is used to regulate first blade, is used to regulate second regulating handle of second blade, two dial gauges that distribute up and down, with external splines pinion cutter and the fixing trim ring of attenuated tooth pinion cutter.
2. combined type pinion cutter according to claim 1 is characterized in that, above-mentioned external splines pinion cutter is following cutter, and above-mentioned attenuated tooth pinion cutter is a upper slitter, in the process workpiece contact earlier down cutter contact upper slitter again.
3. combined type pinion cutter according to claim 1 is characterized in that, the top of above-mentioned external splines pinion cutter cutter hub is formed with boss, and the bottom of above-mentioned attenuated tooth pinion cutter cutter hub is formed with groove, and above-mentioned boss embeds in the above-mentioned groove.
4. combined type pinion cutter according to claim 3 is characterized in that, leaves blank transition region between above-mentioned first blade and second blade.
5. combined type pinion cutter according to claim 4 is characterized in that, above-mentioned external splines pinion cutter and attenuated tooth pinion cutter move simultaneously.
6. according to each described combined type pinion cutter of claim 1-5, it is characterized in that the flange burr is not having to turn round working motion under the condition of radial feeds to remove by first blade.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012103318002A CN102794511A (en) | 2012-09-10 | 2012-09-10 | Combined slotting cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012103318002A CN102794511A (en) | 2012-09-10 | 2012-09-10 | Combined slotting cutter |
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CN102794511A true CN102794511A (en) | 2012-11-28 |
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CN2012103318002A Pending CN102794511A (en) | 2012-09-10 | 2012-09-10 | Combined slotting cutter |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108637401A (en) * | 2018-03-20 | 2018-10-12 | 大族激光科技产业集团股份有限公司 | A kind of slotting tool and gear working method |
CN113941742A (en) * | 2021-11-23 | 2022-01-18 | 苏州众捷汽车零部件股份有限公司 | Pipe joint flange, forming gear shaping cutter and machining process |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1127713A1 (en) * | 1981-04-13 | 1984-12-07 | Olifirenko Mikhail | Gear machining tool |
JPS59227315A (en) * | 1983-06-07 | 1984-12-20 | Mitsubishi Heavy Ind Ltd | Pinion cutter |
JPH01163023U (en) * | 1988-04-28 | 1989-11-14 | ||
CN201592293U (en) * | 2009-11-19 | 2010-09-29 | 内蒙古第一机械制造(集团)有限公司 | Pinion cutter with multilayer edge surfaces |
CN202780071U (en) * | 2012-09-10 | 2013-03-13 | 江苏上汽汽车同步器厂 | Combined slotting cutter |
-
2012
- 2012-09-10 CN CN2012103318002A patent/CN102794511A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1127713A1 (en) * | 1981-04-13 | 1984-12-07 | Olifirenko Mikhail | Gear machining tool |
JPS59227315A (en) * | 1983-06-07 | 1984-12-20 | Mitsubishi Heavy Ind Ltd | Pinion cutter |
JPH01163023U (en) * | 1988-04-28 | 1989-11-14 | ||
CN201592293U (en) * | 2009-11-19 | 2010-09-29 | 内蒙古第一机械制造(集团)有限公司 | Pinion cutter with multilayer edge surfaces |
CN202780071U (en) * | 2012-09-10 | 2013-03-13 | 江苏上汽汽车同步器厂 | Combined slotting cutter |
Non-Patent Citations (1)
Title |
---|
陈晓青: "外花键减薄齿加工工艺改进", 《中国高新技术企业》 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108637401A (en) * | 2018-03-20 | 2018-10-12 | 大族激光科技产业集团股份有限公司 | A kind of slotting tool and gear working method |
CN108637401B (en) * | 2018-03-20 | 2020-10-02 | 大族激光科技产业集团股份有限公司 | Slotting tool and gear machining method |
CN113941742A (en) * | 2021-11-23 | 2022-01-18 | 苏州众捷汽车零部件股份有限公司 | Pipe joint flange, forming gear shaping cutter and machining process |
CN113941742B (en) * | 2021-11-23 | 2024-04-09 | 苏州众捷汽车零部件股份有限公司 | Pipe joint flange, forming gear shaping cutter and processing technology |
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Application publication date: 20121128 |