CN102894474A - Processing and manufacturing method of burley tobaccos - Google Patents
Processing and manufacturing method of burley tobaccos Download PDFInfo
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- CN102894474A CN102894474A CN2012103877995A CN201210387799A CN102894474A CN 102894474 A CN102894474 A CN 102894474A CN 2012103877995 A CN2012103877995 A CN 2012103877995A CN 201210387799 A CN201210387799 A CN 201210387799A CN 102894474 A CN102894474 A CN 102894474A
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- burley tobaccos
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- tobaccos
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 123
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 238000003672 processing method Methods 0.000 title abstract description 8
- 230000001476 alcoholic effect Effects 0.000 claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000004821 distillation Methods 0.000 claims abstract description 13
- 238000002791 soaking Methods 0.000 claims abstract description 13
- 238000000855 fermentation Methods 0.000 claims abstract description 5
- 230000004151 fermentation Effects 0.000 claims abstract description 5
- 239000012467 final product Substances 0.000 claims description 9
- 238000007654 immersion Methods 0.000 claims description 9
- 238000010009 beating Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 36
- 230000008569 process Effects 0.000 abstract description 9
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 15
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 8
- 229960002715 nicotine Drugs 0.000 description 8
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 8
- 230000001953 sensory effect Effects 0.000 description 8
- 230000000391 smoking effect Effects 0.000 description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 7
- 239000003546 flue gas Substances 0.000 description 7
- 239000000779 smoke Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000003205 fragrance Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000002304 perfume Substances 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 239000011269 tar Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011285 coke tar Substances 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 230000008121 plant development Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a processing and manufacturing method of burley tobaccos. The processing and manufacturing method belongs to a processing method of materials of cigarette products. The processing and manufacturing method comprises the following steps of: soaking the burley tobaccos after threshing, rebaking and fermentation for 18-24 months by using an alcoholic solution with a mass concentration of 70%-90%, enabling a weight ratio between the burley tobaccos and the alcoholic solution for soaking the burley tobaccos to be 1:2-1:10, sequentially conducting ultrasonic processing and distillation on soaked burley tobaccos and the alcoholic solution, and draining the alcoholic solution in the burley tobaccos after distillation, stoving until a moisture content is 11-15%. The processing and manufacturing method is fewer in needed raw materials, low in cost, simple in operation process, easy to grasp and prone to convert into production lines, the burley tobaccos obtained by processing can increase usage amount of the burley tobaccos in a mixed type cigarette by 5-6%, and using ratios of the burley tobaccos are improved. The burley tobaccos processed by the method can replace 3-4% of flue-cured tobacco usage amount of a flue-cured tobacco cigarette, a usable range of the burley tobaccos is expanded, and raw material cost of the cigarette is reduced.
Description
Technical field
The present invention relates to a kind of processing method of cigarette products raw material, refer to particularly a kind of processing and treating method of burley tobaccos.
Background technology
The progress of science and technology, growth in the living standard, the health concerns degree obviously promotes.The extremely numerous smokers' favor of the cigarette products of the low harm such as low tar, low nicotine, only the national low-coke tar cigarette sales volume of the product in 2011 is about 3,500,000 the casees.Therefore, low hazard cigarette goods are the trend of following cigarette development, and State Tobacco Monopoly Bureau has proposed the developing goal of low hazard cigarette goods in 12 planning.Burley tobaccos are not only important source material indispensable in the blended type cigarette, account for about 30% of tobacco leaf formulation, also can play important seasoning effect in Virginian-type cigarette.
Hubei Province's burley tobaccos tobacco leaf aboundresources mainly is distributed in Enshi City, the east of Sichuan, the Jianshi of Enshi, and the counties such as Yichang Wu Feng produce per year about total amount 500,000 loads.The advantages for development of burley tobaccos, the one, the tobacco leaf planting output does not account for State Tobacco Monopoly Bureau's tobacco leaf planting plan; The 2nd, burley tobaccos plant development cost is slightly low, and the industrial application cost is also lower.Burley tobaccos quality aspect, tobacco leaf is large except flue gas strength, and sugary low, elasticity is strong, outside the filling value advantages of higher, the limitation of himself characteristic is arranged also, and nicotine, nitrogen amount are higher, and the little hardship of flue gas, assorted gas are heavier, and excitant is large.At present, about how the reasonably combined usage ratio of utilizing burley tobaccos, promoting burley tobaccos, widen the aspect problem such as the burley tobaccos scope of application and become the content that the prescription personnel pay close attention to.The present invention produces the characteristic white rib cigarette sheet cigarette that meets low hazard cigarette goods needs by simple PROCESS FOR TREATMENT and correct processing method, improve its proportion of utilization, widens its scope of application.
Summary of the invention
The processing and treating method that the purpose of this invention is to provide a kind of burley tobaccos, burley tobaccos strength is excessive, excitant strong to solve, the assorted heavier problem of gas, improves simultaneously the proportion of utilization of burley tobaccos, widens its scope of application.
Technical scheme of the present invention: a kind of processing and treating method of burley tobaccos, may further comprise the steps: be that 70%～90% alcoholic solution soaks with 18～24 months burley tobaccos mass concentration of beating and double roasting after fermentation, burley tobaccos are 1:2～1:10 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with redistillation after the burley tobaccos after soaking and the first ultrasonic processing of alcoholic solution, it is 11～15% to get final product that the burley tobaccos after distilling are drained alcoholic solution post-drying to moisture content.
Soak time is 5～25 minutes, and soaking temperature is 25 ℃ of normal temperature, thereby makes alcoholic solution immerse better in the burley tobaccos; The supersonic frequency of ultrasonic processing procedure is 20kHz～60kHz, and ultrasonic time is 20～50 minutes, and ultrasonic temperature is 40～60 ℃; Distill when processing, distillation time is 5～15 minutes; Bake out temperature when the burley tobaccos after the distillation are dried is 50～70 ℃.
Preferred version of the present invention is: a kind of processing and treating method of burley tobaccos, may further comprise the steps: be to soak 15 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 80% 18～24 months burley tobaccos mass concentration of beating and double roasting after fermentation, burley tobaccos are 1:3 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 40kHz in supersonic frequency, ultrasonic time is 30 minutes, ultrasonic temperature is to carry out ultrasonic processing under 50 ℃ the condition, redistillation is 10 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 60 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
The invention has the advantages that: raw material required for the present invention are few, and cost is lower, and operating procedure is simple, easily grasp, and are easy to be converted into production line; Employed alcohol can reuse in the processing processing procedure, has reduced industrial pollution; The withdrawing fluid that the distillation stage produces can extraction nicotine, can prepare the production pesticide by a certain percentage, the prevention and control of plant diseases, pest control that is used for the flue-cured tobacco field growth period, the more important thing is, the present invention processes the use amount 5～6% that the burley tobaccos that obtain can increase burley tobaccos in the blended type cigarette, has improved the proportion of utilization of burley tobaccos.3～4% of the flue-cured tobacco use amount of the alternative Virginian-type cigarette of burley tobaccos after the present invention processes has been widened the scope of application of burley tobaccos, has reduced the raw material of cigarette cost, has improved the interior quality of burley tobaccos.
The specific embodiment:
Below in conjunction with embodiment technical scheme of the present invention is further described:
Embodiment 1:
Getting three burley tobaccos on the enshi (fermented 20 months, kind is E'yan 1), be to soak 25 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 70% with mass concentration, burley tobaccos are 1:2 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 60kHz in supersonic frequency, ultrasonic time is 50 minutes, ultrasonic temperature is to carry out ultrasonic processing under 40 ℃ the condition, redistillation is 15 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 50 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
The burley tobaccos tobacco leaf of gained is cut into uniform pipe tobacco at filament cutter, and 22 ± 1 ℃ of temperature, humidity is balance 2h under 60 ± 1% environment, then rolls into cigarette, smokes panel test.
Sample sensory evaluating smoking evaluation result shows, the fragrant feature reduction of the cigarette of gained burley tobaccos obviously, fragrance is outstanding, strength is little, excitant is little, but wooden breath is heavier in the flue gas, pleasant impression is pained.Embodiment 2:
Getting three burley tobaccos on the enshi (fermented 20 months, kind is E'yan 1), be to soak 15 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 80% with mass concentration, burley tobaccos are 1:3 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 40kHz in supersonic frequency, ultrasonic time is 30 minutes, ultrasonic temperature is to carry out ultrasonic processing under 50 ℃ the condition, redistillation is 10 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 60 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
The burley tobaccos tobacco leaf of gained is cut into uniform pipe tobacco at filament cutter, and 22 ± 1 ℃ of temperature, humidity is balance 2h under 60 ± 1% environment, then rolls into cigarette, smokes panel test.
Sample sensory evaluating smoking evaluation result shows, gained burley tobaccos perfume quantity foot, and strength is little, excitant is general, comfortable taste.
Embodiment 3:
Getting three burley tobaccos on the enshi (fermented 20 months, kind is E'yan 1), be to soak 5 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 90% with mass concentration, burley tobaccos are 1:6 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 20kHz in supersonic frequency, ultrasonic time is 20 minutes, ultrasonic temperature is to carry out ultrasonic processing under 60 ℃ the condition, redistillation is 5 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 70 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
The burley tobaccos tobacco leaf of gained is cut into uniform pipe tobacco at filament cutter, and 22 ± 1 ℃ of temperature, humidity is balance 2h under 60 ± 1% environment, then rolls into cigarette, smokes panel test.
Sample sensory evaluating smoking evaluation result shows, gained burley tobaccos flue gas feature is obvious, and perfume quantity is more sufficient, and strength is less, and mouthfeel is still comfortable.
Embodiment 4:
Getting three burley tobaccos on the enshi (fermented 20 months, kind is E'yan 1), be to soak 15 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 80% with mass concentration, burley tobaccos are 1:6 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 60kHz in supersonic frequency, ultrasonic time is 50 minutes, ultrasonic temperature is to carry out ultrasonic processing under 40 ℃ the condition, redistillation is 15 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 60 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
The burley tobaccos tobacco leaf of gained is cut into uniform pipe tobacco at filament cutter, and 22 ± 1 ℃ of temperature, humidity is balance 2h under 60 ± 1% environment, then rolls into cigarette, smokes panel test.
Sample sensory evaluating smoking evaluation result shows, the fragrant feature reduction of the cigarette of gained burley tobaccos obviously, fragrance is outstanding, strength is little, excitant is little, but wooden breath is heavier in the flue gas, pleasant impression is pained.
Embodiment 5:
Getting three burley tobaccos on the enshi (fermented 20 months, kind is E'yan 1), be to soak 15 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 80% with mass concentration, burley tobaccos are 1:10 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 40kHz in supersonic frequency, ultrasonic time is 30 minutes, ultrasonic temperature is to carry out ultrasonic processing under 50 ℃ the condition, redistillation is 10 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 60 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
The burley tobaccos tobacco leaf of gained is cut into uniform pipe tobacco at filament cutter, and 22 ± 1 ℃ of temperature, humidity is balance 2h under 60 ± 1% environment, then rolls into cigarette, smokes panel test.
Sample sensory evaluating smoking evaluation result shows, gained burley tobaccos flue gas feature has some reduction, and perfume quantity is more sufficient, and strength is little, and excitant is little, and mouthfeel is more comfortable, and flue gas is mellow and full.
Burley tobaccos after untreated burley tobaccos and the present invention processed carry out chemical composition analysis (table 1) and aesthetic quality smoke panel test (table 2).
The analysis of table 1 chemical composition content
Table 2 aesthetic quality smoke panel test
| Arrange | The feature breath | Fragrance matter | Perfume quantity | Assorted gas | Excitant | Pleasant impression | Strength | Flammability |
| Be untreated | Obviously | Better | More sufficient | Have+ | Have+ | Little hardship | Greatly | Medium |
| After the processing | Reduction | Better | Sufficient- | Have- | Few | Comfortable | Little | Medium+ |
As can be seen from Table 1, the chemical composition content aspect, burley tobaccos nicotine, the total nitrogen content processed through the present invention significantly descend, and total sugar content also descends to some extent; The sensory evaluating smoking aspect, through the burley tobaccos feature breath reduction that the present invention processes, fragrance matter and perfume quantity change less, assorted gas obviously reduces, strength, excitant significantly reduce, pleasant impression pained be improved significantly.
The burley tobaccos that the below introduces after utilizing the present invention to process substitute in Virginian-type cigarette and blended type cigarette respectively or increase usage ratio example.
Product application example 1: the burley tobaccos after the present invention processes increase by 5% usage ratio in the blended type cigarette products A.
Table 3 products A sensory evaluating smoking quality
| Cigarette | Gloss | Fragrance | Coordinate | Assorted gas | Excitant | Pleasant impression | Add up to |
| Before the increase | 5.00 | 26.57 | 5.00 | 10.00 | 15.57 | 20.43 | 82.57 |
| After the increase | 5.00 | 26.55 | 5.00 | 10.00 | 15.58 | 20.40 | 82.53 |
Table 4 products A smoke chemistry composition
| Cigarette | Tar content (mg/ props up) | Nicotine content in smoke (mg/ props up) | CO(mg/ props up) |
| Before the increase | 12.9 | 1.26 | 15.3 |
| After the increase | 13.0 | 1.25 | 15.2 |
Product application example 2: the burley tobaccos after processing with the present invention substitute in the Virginian-type cigarette product B 3% flue-cured tobacco raw material.
Table 5 product B sensory evaluating smoking quality table
| Cigarette | Gloss | Fragrance | Coordinate | Assorted gas | Excitant | Pleasant impression | Add up to |
| Before substituting | 5.00 | 29.57 | 5.00 | 11.00 | 17.57 | 22.43 | 90.57 |
| After substituting | 5.00 | 29.54 | 5.00 | 11.00 | 17.59 | 22.40 | 90.53 |
Table 6 product B smoke chemistry component list
| Cigarette | Tar content (mg/ props up) | Nicotine content in smoke (mg/ props up) | CO(mg/ props up) |
| Before substituting | 11.9 | 1.10 | 12.9 |
| After substituting | 11.7 | 1.09 | 13.0 |
In above-mentioned 2 product application examples, use the burley tobaccos after the present invention processes, can reduce tar content and nicotine content in smoke in the cigarette product, the cigarette product quality is not exerted an influence.Therefore, the application of burley tobaccos in product after employing the present invention processes can improve the proportion of utilization of burley tobaccos, widens the scope of application of burley tobaccos, and useful booster action is played in the development of the low hazard cigarettes such as low tar, low nicotine.
Claims (6)
1. the processing and treating method of burley tobaccos, may further comprise the steps: be that 70%～90% alcoholic solution soaks with 18～24 months burley tobaccos mass concentration of beating and double roasting after fermentation, burley tobaccos are 1:2～1:10 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with redistillation after the burley tobaccos after soaking and the first ultrasonic processing of alcoholic solution, it is 11～15% to get final product that the burley tobaccos after distilling are drained alcoholic solution post-drying to moisture content.
2. the processing and treating method of a kind of burley tobaccos according to claim 1, it is characterized in that: soaking temperature is 25 ℃ of normal temperature, and soak time is 5～25 minutes.
3. the processing and treating method of a kind of burley tobaccos according to claim 1 and 2, it is characterized in that: the supersonic frequency of ultrasonic processing procedure is 20kHz～60kHz, and ultrasonic time is 20～50 minutes, and ultrasonic temperature is 40～60 ℃.
4. the processing and treating method of a kind of burley tobaccos according to claim 1 and 2, it is characterized in that: distillation time is 5～15 minutes.
5. the processing and treating method of a kind of burley tobaccos according to claim 1 and 2, it is characterized in that: bake out temperature is 50～70 ℃.
6. the processing and treating method of a kind of burley tobaccos according to claim 1 and 2, it is characterized in that: it may further comprise the steps: be to soak 15 minutes under 25 ℃ of conditions of alcoholic solution normal temperature of 80% 18～24 months burley tobaccos mass concentration of beating and double roasting after fermentation, burley tobaccos are 1:3 with the weight ratio of the alcoholic solution that is used for the immersion burley tobaccos, with the burley tobaccos after soaking and alcoholic solution first be 40kHz in supersonic frequency, ultrasonic time is 30 minutes, ultrasonic temperature is to carry out ultrasonic processing under 50 ℃ the condition, redistillation is 10 minutes after the ultrasonic processing, the burley tobaccos after the distillation is drained to dry under 60 ℃ of conditions behind the alcoholic solution to moisture content be 11.5～13.5% to get final product.
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| CN2012103877995A CN102894474A (en) | 2012-10-11 | 2012-10-11 | Processing and manufacturing method of burley tobaccos |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230093A (en) * | 2013-05-20 | 2013-08-07 | 湖北中烟工业有限责任公司 | Yellow sun-cured tobacco and preparation method and low tar cigarette |
| CN103445288A (en) * | 2013-09-06 | 2013-12-18 | 湖北中烟工业有限责任公司 | Processing method for increasing usability of burley tobacco |
| CN104161299A (en) * | 2014-08-20 | 2014-11-26 | 云南中烟工业有限责任公司 | Method for improving smoking quality of cigarettes through vodka |
| CN104172461A (en) * | 2014-08-20 | 2014-12-03 | 云南中烟工业有限责任公司 | Method for using red wine to promote cigarette smoking quality |
| CN104172465A (en) * | 2013-05-28 | 2014-12-03 | 贵州中烟工业有限责任公司 | Tobacco treatment process |
| CN105686053A (en) * | 2016-03-15 | 2016-06-22 | 河南中烟工业有限责任公司 | Method for manufacturing coats and covers of cigars |
| CN110810887A (en) * | 2019-11-27 | 2020-02-21 | 贵州中烟工业有限责任公司 | Processing method of burley tobacco |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105686053A (en) * | 2016-03-15 | 2016-06-22 | 河南中烟工业有限责任公司 | Method for manufacturing coats and covers of cigars |
| CN110810887A (en) * | 2019-11-27 | 2020-02-21 | 贵州中烟工业有限责任公司 | Processing method of burley tobacco |
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Application publication date: 20130130 |