Background technology
Adhesive label is take paper, film or special material as fabric mostly, back side coating adhesive, and being coated with the silicon base stock is a kind of compound substance of protection sheet.At present, the adhesive label industry has kept rapid growth for years, but the non-degradable of these materials, the difficult recovery are exerted heavy pressures on to environment.
Publication number CN101602921A, the patented claim in open day on Dec 16th, 2009, a kind of environment-friendly hot-melt non-setting adhesive material and preparation method thereof is disclosed, this environment-friendly hot-melt non-setting adhesive material is take Ge Laxin paper as base stock, adopt solvent-free solution-treated, in the facestock surface glue coated, glue is 100% solid content, again glue-coated facial tissue and solvent-free base stock are processed by the pressing of rubber rollers and cylinder, produced finished product.By the environment-friendly hot-melt non-setting adhesive material that this invention is made, it is heat-resisting, cold-resistant, ageing resistance is good, and the glue grip is strong.Solvent-free coating itself has many good qualities, production safety, not health risk.But this adhesive material is to adopt the Ge Laxin base stock, and facial tissue is selected the materials such as writing paper, art paper, specialties, has non-biodegradable, and its water tolerance, transparency, tear strength properties are general.
Publication number CN101209608A, the patented claim in open day on July 2nd, 2008 discloses a kind of composite thin film adhesive basic label and preparation method thereof, and this composite thin film adhesive basic label comprises facial mask, adhesive sticker glue-line, is coated with the silicon base stock.Facial mask is multi-layer compound film, comprises successively from top to bottom transparent BOPP surface layer film, based on the printing ink layer that prints in the gravure, composite layer, with the bottom film of labeling environmental facies coupling.This invention is so that the printing effect of label design is good, and anti-wear performance is strong, and laminated film is difficult for because of environment temperature and out of shape the fading of humidity variation, and production cost is low, has high cost performance.But the film that this adhesive label is selected all is nondegradable macromolecular material, and label and container are not easily separated, can produce a large amount of discarded objects, to environment.
Publication number CN201378389Y, the patented claim in open day on January 6th, 2010 discloses a kind of removable transparent film sticky adhesive label, and it is non-removable and cause the expendable technical matters of packing material that this invention has solved the hyaline membrane class.This removable transparent film sticky class adhesive label comprises base material and at described base material heavy folded silicone oil coating, glue, dope layer, transparent surface layer once from bottom to top.Be provided with printed layers between dope layer and the hyaline membrane surface layer.This removable transparent film sticky class adhesive label has low consumption, low cost, meets the characteristics that environmental protection, energy-conservation, health etc. require.But the film that this hyaline membrane adhesive label is selected all is nondegradable macromolecular material, and label still can't thoroughly reclaim with after the subsides materials such as glass separate, can be to environment.
Publication number CN1653507A, open day is the patented claim on August 10th, 2005, the biodegradable containers that discloses the biodegradable label of a kind of in-molded usefulness and be pasted with this label, this invention provide water tolerance superior, by various printing processes can printing word and under physical environment biodegradable label for in-mold molding and the biodegradable container that is pasted with this biodegradable label for in-mold molding.This invention is only applicable to in-mold shaping label, container and technique, and certain limitation is arranged.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of simple in structure, simple for production, biodegradable adhesive label that cost is low.
For reaching above-mentioned purpose, a kind of biodegradable adhesive label of the present invention, comprise facestock layer, adhesive layer and base stock, described adhesive layer is between facestock layer and base stock, described base stock adopts the Ge Laxin paper of coating silicone oil, plane materiel and adhesive consist of the adhesive label entity, and base stock plays antiseized effect, tear off before facing use.Described facestock layer contains 30~70 parts of the component of following weight portion: PHA, 0~150 part of PLA, 0~50 part of starch, 1~15 part in plastifier, 0.3~1 part of nucleator, 1~10 part of lubricant; Described adhesive layer contains the component of following weight portion: 20~60 parts of starch, 90~110 parts in water, 5~50 parts of PHA, 0.5~20 part of alkaline matter, 0.5~10 part of water-proofing agent, 0.1~5 part of crosslinking chemical, 0.1~5 part of bacteriostatic agent.
The biodegradable adhesive label of the present invention, wherein preferred described facestock layer contains the component of following weight portion: PHA40~60 part, 90~110 parts of PLAs, 40~50 parts of starch, 1~3 part in plastifier, 0.3~0.8 part of nucleator, 1~3 part of lubricant; Described adhesive layer contains the component of following weight portion: 20~30 parts of starch, 100~110 parts in water, 10~20 parts of PHA, 3~6 parts of alkaline matters, 0.5~1.5 part of water-proofing agent, 0.5~1.5 part of crosslinking chemical, 0.2~1.5 part of bacteriostatic agent.
The biodegradable adhesive label of the present invention, wherein more preferably described facestock layer contains the component of following weight portion: 50 parts of PHA, 100 parts of PLAs, 50 parts of starch, 2 parts in plastifier, 0.5 part of nucleator, 2 parts of lubricants; Described adhesive layer contains the component of following weight portion: 20 parts of starch, 100 parts in water, 15 parts of PHA, 5 parts of alkaline matters, 1 part of water-proofing agent, 1 part of crosslinking chemical, 0.3 part of bacteriostatic agent.
The biodegradable adhesive label of the present invention, wherein said PHA is polyhydroxyalkanoate (polyhydroxyalkanoates), the interior polyester of cell that a kind of microorganism is synthetic, be a kind of natural polymeric biomaterial, have the hot-working character of good bio-compatible performance, biodegradability and plastics.PHA can select PHB (poly 3-hydroxy butyrate), PHBV (poly-3-hydroxybutyrate-3-hydroxyl pentanoate copolymer), PHBHHx (poly-PHBHHx) or P (3HB-co-4HB) (poly-3-hydroxybutyrate-4 hydroxybutyric acid multipolymer) in facestock layer of the present invention or the adhesive layer; Wherein, among the P (3HB-co-4HB) along with the increase of 4HB unit, this copolyesters can be become by the thermoplastics of rigidity soft elastic body, the molar content of 4HB is 5%~40% among the preferred described P of the present invention (3HB-co-4HB), and wherein molar content refers to that the 4HB unit number accounts for the mole percentage of P (3HB-co-4HB) molecule.
The biodegradable adhesive label of the present invention, wherein said plastifier are this area plastifier commonly used, and preferred epoxidized soybean oil is or/and tributyl citrate (Tributyl Citrate, TBC)
The biodegradable adhesive label of the present invention, wherein said nucleator are this area nucleator commonly used, preferred active CaCO
3In (activated Calcium carbonate), boron nitride and the sorbierite (Sorbitol) one or both; Described lubricant is this area lubricant commonly used, one or both in preferred odium stearate, calcium stearate and the tristerin;
The biodegradable adhesive label of the present invention, wherein said starch can be various natural plant starch; Described alkaline matter can be this area alkaline matter commonly used, preferred Ca (OH)
2, among NaOH and the CaO one or both; Described water-proofing agent can be this area water-proofing agent commonly used, preferred CuSO
4, ZnSO
4With among the ZnO one or both; Described crosslinking chemical can be this area crosslinking chemical commonly used, preferably from borax or boric acid.
The biodegradable adhesive label of the present invention, wherein above each component raw material market is all on sale.
A kind of method for preparing above-mentioned adhesive label may further comprise the steps:
(1) preparation of plane materiel: PHA, PLA and starch in described ratio premix 20s in high speed disintegrator, are then added plastifier, nucleator and lubricant, continue to mix 20s; At the extruder extrusion sheet, thickness is about 30~60 μ m, and get final product with composite material;
(2) preparation of adhesive: by above-mentioned part by weight, starch is soluble in water, stir 20min, under agitation add gradually afterwards alkaline matter, behind the stirring 30min, add again PHA, continue stirring reaction 30min, add at last water-proofing agent, crosslinking chemical and bacteriostatic agent, continue to be stirred to reaction and finish, temperature is down to room temperature, and get final product;
(3) preparation of base stock: with being coated with silicon equipment at base stock surface-coated silicone oil, the amount of being coated with of silicone oil is 1~1.5g/m
2, the base stock that then will be coated with silicone oil is 120 ℃~160 ℃ drying in oven, and get final product;
(4) adhesive that step (2) is obtained is applied on the plane materiel that step (1) obtains, and glue-spread is 21~27g/m
2, the oven for drying through 100 ℃~130 ℃ obtains glue-coated plane materiel; The base stock that glue-coated plane materiel and step (3) are obtained is by the pressing of rubber rollers and cylinder, and get final product.
The present invention is applied to the adhesive label industry with Biodegradable material polyhydroxyalkanoate (PHA), be added with simultaneously PLA, starch and the various auxiliary agent of various weight portion proportionings, make label have the better biodegradability that gets, need not compost treatment and just can realize complete biodegradable; Simultaneously, the weight portion proportioning of various components also makes adhesive label have preferably mechanical property, can effectively adjust and improve viscosity, water tolerance and the bonding strength of oxidized starch gluing agent.In addition, label of the present invention also has characteristics simple in structure, that preparation technology is easy, cost is low.
Below in conjunction with accompanying drawing biodegradable adhesive label of the present invention is described further.
Embodiment
Below in conjunction with accompanying drawing, embodiment and test figure, be described in more detail with other technical characterictic and advantage the present invention is above-mentioned.
As shown in Figure 1, the present invention includes facestock layer, adhesive layer and base stock, wherein adhesive layer is between facestock layer and base stock.
Embodiment 1
The preparation of plane materiel: take by weighing PHBV 30g, epoxidized soybean oil 1g, active CaCO
30.3g, tristerin 1g, above-mentioned raw materials mixed 20s in high speed disintegrator after, with extruder compound is extruded the sheet material that thickness is 30 μ m, namely get plane materiel.
The preparation of adhesive: take by weighing starch 20g, water 90g, P (3HB-co-4HB) (wherein the 4HB molar content is 40%) 5g, CaO 0.5g, CuSO
40.5g, boric acid 0.1g, bacteriostatic agent (being the special-purpose bacteriostatic agent of amylan, the commercially available prod) 0.1g.Starch is soluble in water, stir 20min, under agitation add gradually afterwards CaO, behind the stirring 30min, add again P (3HB-co-4HB), continue stirring reaction 30min, add at last CuSO
4, boric acid, bacteriostatic agent continues stir about 1 hour to sample and is viscous fluid and can Uniform Flow, leaves standstill, until temperature is down to room temperature, and get final product.
The preparation of base stock: base stock adopts the Ge Laxin paper (market is on sale) of coating silicone oil, and with being coated with silicon equipment at base stock surface-coated silicone oil (market is on sale), the amount of being coated with of silicone oil is 1g/m
2, the base stock that then will be coated with silicone oil is 120 ℃ drying in oven, and get final product.
The preparation of biodegradable adhesive label: adhesive obtained above is applied on the described plane materiel, and glue-spread is 21g/m
2, through 100 ℃ oven for drying, obtain glue-coated plane materiel; With the pressing by rubber rollers and cylinder of glue-coated plane materiel and above-mentioned base stock, and get final product.
Do not contain starch and PLA in above-described embodiment in the plane materiel, only contain PHA (specifically PHBV) and auxiliary agent, but this cost be higher, can also PLA and starch reduce cost as filler.
Embodiment 2
The preparation of plane materiel: take by weighing PHBHHx 70g, PLA 150g, starch 50g, epoxidized soybean oil 15g, boron nitride 1.0g, odium stearate 10g, above-mentioned PHBHHx, PLA and starch mixed 20s in high speed disintegrator after, then add epoxidized soybean oil, boron nitride and odium stearate, continue to mix 20s; With extruder compound is extruded the sheet material that thickness is 60 μ m, namely get plane materiel.
The preparation of adhesive: take by weighing starch 60g, water 110g, PHBHHx 30g, NaOH 20g, ZnSO
410g, borax 5g, bacteriostatic agent (being the special-purpose bacteriostatic agent of amylan, the commercially available prod) 5g.Starch is soluble in water, stir 20min, under agitation add gradually afterwards NaOH, behind the stirring 30min, add again PHBHHx, continue stirring reaction 30min, add at last ZnSO
4, borax, bacteriostatic agent continues stir about 1 hour to sample and is viscous fluid and can Uniform Flow, leaves standstill, until temperature is down to room temperature, and get final product.
The preparation of base stock: base stock adopts the Ge Laxin paper (market is on sale) of coating silicone oil, and with being coated with silicon equipment at base stock surface-coated silicone oil (market is on sale), the amount of being coated with of silicone oil is 1.5g/m
2, the base stock that then will be coated with silicone oil is 160 ℃ drying in oven, and get final product.
The preparation of biodegradable adhesive label: adhesive obtained above is applied on the described plane materiel, and glue-spread is 27g/m
2, through 130 ℃ oven for drying, obtain glue-coated plane materiel; With the pressing by rubber rollers and cylinder of glue-coated plane materiel and above-mentioned base stock, and get final product.
Embodiment 3
The preparation of plane materiel: take by weighing PHB 40g, PLA 90g, starch 40g, epoxidized soybean oil 3g, sorbierite 0.3g, calcium stearate 1g, above-mentioned PHB, PLA and starch mixed 20s in high speed disintegrator after, then add epoxidized soybean oil, sorbierite and calcium stearate, continue to mix 20s; With extruder compound is extruded the sheet material that thickness is 40 μ m, namely get plane materiel.
The preparation of adhesive: take by weighing starch 20g, water 100g, PHB 10g, Ca (OH)
23g, ZnO 0.5g, boric acid 0.5g, bacteriostatic agent (being the special-purpose bacteriostatic agent of amylan, the commercially available prod) 0.2g.Starch is soluble in water, stir 20min, under agitation add gradually afterwards Ca (OH)
2, stir 30min after, add again PHB, continue stirring reaction 30min, add at last ZnO, boric acid, bacteriostatic agent continues stir about 1 hour to sample and is viscous fluid and can Uniform Flow, leaves standstill, until temperature is down to room temperature, and get final product.
The preparation of base stock: base stock adopts the Ge Laxin paper (market is on sale) of coating silicone oil, and with being coated with silicon equipment at base stock surface-coated silicone oil (market is on sale), the amount of being coated with of silicone oil is 1.2g/m
2, the base stock that then will be coated with silicone oil is 130 ℃ drying in oven, and get final product.
The preparation of biodegradable adhesive label: adhesive obtained above is applied on the described plane materiel, and glue-spread is 25g/m
2, through 120 ℃ oven for drying, obtain glue-coated plane materiel; With the pressing by rubber rollers and cylinder of glue-coated plane materiel and above-mentioned base stock, and get final product.
Embodiment 4
The preparation of plane materiel: take by weighing following P (3HB-co-4HB) (wherein the 4HB molar content is 5%) 60g, PLA 110g, starch 50g, tributyl citrate 2g, sorbierite 0.8g, tristerin 3g, above-mentioned P (3HB-co-4HB), PLA and starch mixed 20s in high speed disintegrator after, then add tributyl citrate, sorbierite and tristerin, continue to mix 20s; With extruder compound is extruded the sheet material that thickness is 50 μ m, namely get plane materiel.
The preparation of adhesive: take by weighing starch 30g, water 110g, PHBV20g, Ca (OH)
26g, ZnO 1.5g, borax 1.5g, bacteriostatic agent (being the special-purpose bacteriostatic agent of amylan, the commercially available prod) 1.5g.Starch is soluble in water, stir 20min, under agitation add gradually afterwards Ca (OH)
2, stir 30min after, add again PHBV, continue stirring reaction 30min, add at last ZnO, borax, bacteriostatic agent continues stir about 1 hour to sample and is viscous fluid and can Uniform Flow, leaves standstill, until temperature is down to room temperature, and get final product.
The preparation of base stock: base stock adopts the Ge Laxin paper (market is on sale) of coating silicone oil, and with being coated with silicon equipment at base stock surface-coated silicone oil (market is on sale), the amount of being coated with of silicone oil is 1.5g/m
2, the base stock that then will be coated with silicone oil is 150 ℃ drying in oven, and get final product.
The preparation of biodegradable adhesive label: adhesive obtained above is applied on the described plane materiel, and glue-spread is 27g/m
2, through 130 ℃ oven for drying, obtain glue-coated plane materiel; With the pressing by rubber rollers and cylinder of glue-coated plane materiel and above-mentioned base stock, and get final product.
Embodiment 5
The preparation of plane materiel: take by weighing following P (3HB-co-4HB) (wherein the 4HB molar content is 10%) 50g, PLA 100g, starch 50g, epoxidized soybean oil 2g, activated Calcium carbonate 0.5g, odium stearate 2g, above-mentioned P (3HB-co-4HB), PLA and starch mixed 20s in high speed disintegrator after, then add epoxidized soybean oil, activated Calcium carbonate and tristerin, continue to mix 20s; With extruder compound is extruded the sheet material that thickness is 50 μ m, namely get plane materiel.
The preparation of adhesive: take by weighing starch 20g, water 100g, P (3HB-co-4HB) (molar content of 4HB is 30%) 15g, CaO 5g, ZnSO
41g, boric acid 1g, bacteriostatic agent (being the special-purpose bacteriostatic agent of amylan, the commercially available prod) 0.3g.Starch is soluble in water, stir 20min, under agitation add gradually afterwards CaO, behind the stirring 30min, add again P (3HB-co-4HB), continue stirring reaction 30min, add at last ZnSO
4, boric acid, bacteriostatic agent continues stir about 1 hour to sample and is viscous fluid and can Uniform Flow, leaves standstill, until temperature is down to room temperature, and get final product.
The preparation of base stock: base stock adopts the Ge Laxin paper (market is on sale) of coating silicone oil, and with being coated with silicon equipment at base stock surface-coated silicone oil (market is on sale), the amount of being coated with of silicone oil is 1.5g/m
2, the base stock that then will be coated with silicone oil is 160 ℃ drying in oven, and get final product.
The preparation of biodegradable adhesive label: adhesive obtained above is applied on the described plane materiel, and glue-spread is 22g/m
2, through 120 ℃ oven for drying, obtain glue-coated plane materiel; With the pressing by rubber rollers and cylinder of glue-coated plane materiel and above-mentioned base stock, and get final product.
In other any embodiment, feed composition PHA in facestock layer and the adhesive layer can be PHB (poly 3-hydroxy butyrate), PHBV (poly-3-hydroxybutyrate-3-hydroxyl valerate), PHBHHx (poly-3-hydroxybutyrate-3-hydroxycaproic ester) or P (3HB-co-4HB) (poly-3-hydroxybutyrate-4 hydroxybutyric acid ester), and wherein P (3HB-co-4HB) can also be that the molar content of 4HB is 5%~40% P (3HB-co-4HB).Plastifier can also be the potpourri of epoxidized soybean oil and tributyl citrate, and the part by weight between the two is not limit.Nucleator can also be active CaCO
3, any two kinds potpourri in boron nitride and the sorbierite, the part by weight between the two is not limit.Lubricant can also be any two kinds potpourri in odium stearate, calcium stearate and the tristerin, and the part by weight of the two is not limit.
In other any embodiment, the feed composition alkaline matter in the adhesive can also be Ca (OH)
2, any two kinds potpourri among NaOH and the CaO, the part by weight of the two is not limit.Water-proofing agent can also be CuSO
4, ZnSO
4With any two kinds potpourri among the ZnO, the part by weight of the two is not limit.Crosslinking chemical can also be borax or boric acid.
Test example 1
Adhesive label with above-described embodiment obtains is cut into 1 * 1cm
2, weight is the specification of 20-30mg, adopts soil to bury method, and adhesive label is embedded in the damp soil under room temperature, every interval 10d sampling is once got three samples at every turn, observes plane materiel superficial degradation situation.And with distilled water washing three times, vacuum drying, its average weight-loss ratio of weighing measurement.By test figure in the table 1 as can be known, label is obvious in degraded in soil, can see obvious cavity at 40 days, can't take out after 100 days and finish sample, as shown in table 1, the degradation speed of the label that wherein obtains among the embodiment 5 is obviously greater than the label of other embodiment.
The table 1 different measuring time, the measurement result of label weight-loss ratio
Test example 2 is measured the degraded situation of the plane materiel of different formulations take facestock layer as example, and wherein the PHA in the plane materiel selects P (3HB-co-4HB) (molar content of 4HB is 10%).
The prescription of plane materiel is as shown in table 2, and wherein the addition of each plastifier, nucleator and lubricant is with embodiment 5, and the addition of each component of numeral front in the bracket is measured each plane materiel at the weight-loss ratio of different time, and measuring method is with test example 1.
Table 2 is measured under the different formulations degraded situation of plane materiel take P (3HB-co-4HB) as example
By the data in the table 2 as can be known, in plane materiel, only contain P (3HB-co-4HB), do not contain PLA, or when containing a small amount of starch, degradation speed is the fastest, is respectively 78.7% and 79.1%, along with the addition of PLA or starch increases, degradation speed descends gradually, but because P (3HB-co-4HB) cost is higher, therefore also needs to add PLA and starch as filling agent.The present invention has drawn rational ratio between PHA, PLA and the starch through lot of experiments, is added with in addition plastifier, nucleator and lubricant, makes label of the present invention have faster degradation speed and preferably mechanical property, has also reduced simultaneously production cost.
Viscosity, water tolerance and the bonding strength of oxidized starch gluing agent can also be adjusted and improve to the selection of each component and weight proportion thereof in the adhesive of the present invention when guaranteeing biodegradability, effectively.Base stock of the present invention adopts the Ge Laxin paper of coating silicone oil, has completely biodegradability, can effectively protect the adhesive at the plane materiel back side, supports plane materiel, makes it make things convenient for cross cutting, waste discharge.
The invention solves the problem of film class adhesive label contaminated environment, Biodegradable material polyhydroxyalkanoate (PHA) is applied to the adhesive label industry, just can realize complete biodegradable so that plane materiel and adhesive need not compost treatment.Its mechanism of degradation is: starch is as the microbial nutrition source, and the hydroxyl of starch provides physical attachment point, and the adsorption effect of starch helps to produce local dense micropopulation.Microbiological release diastase (amylase), starch issues unboiled water solution (metabolism) in the effect of enzyme, produces a large amount of micropores, is conducive to entering and surviving, breed of bacterium, be convenient to bacteriogenic PHA digestive enzyme and be diffused in the label material matrix, make its degraded.
Label construction of the present invention is simple, preparation technology is easy, cost is low, is applicable to sticking glass, plastics etc.
Above-described embodiment is described preferred implementation of the present invention; be not that scope of the present invention is limited; design under the prerequisite of spirit not breaking away from the present invention; various distortion and improvement that those of ordinary skills make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.