CN102867246A - Barcode-based plastic material pellet management method - Google Patents

Barcode-based plastic material pellet management method Download PDF

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Publication number
CN102867246A
CN102867246A CN201210329340XA CN201210329340A CN102867246A CN 102867246 A CN102867246 A CN 102867246A CN 201210329340X A CN201210329340X A CN 201210329340XA CN 201210329340 A CN201210329340 A CN 201210329340A CN 102867246 A CN102867246 A CN 102867246A
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China
Prior art keywords
group
bar code
material group
management method
production
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Pending
Application number
CN201210329340XA
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Chinese (zh)
Inventor
李逊
李非墨
蒋永实
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WUXI ZHONGKE SUHUI AUTOMATION TECHNOLOGY CO LTD
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WUXI ZHONGKE SUHUI AUTOMATION TECHNOLOGY CO LTD
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Priority to CN201210329340XA priority Critical patent/CN102867246A/en
Publication of CN102867246A publication Critical patent/CN102867246A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a management method, in particular to a barcode-based plastic piece production material pellet management method. The method comprises a material pellet barcode printing system, a material pellet barcode scanning registration client, a material pellet bag center management system server and a material pellet bag information database. According to the management method, unique symbolic codes are allocated to the material pellets used in a factory by applying a barcode technology to the management of the plastic material pellet bags, barcodes are glued on the material pellets, and the state and the position information of the material pellets are updated in time by means of a mobile system client, so that the material pellets are more flexibly placed and delivered. According to the method, the automation and the informatization transformation of the material pellet management are realized at lower cost, and a stockpile form of the conventional stacking at uniform places is broken through, so that the hoarding, handling and use methods of the material pellets are improved in a more flexible and efficient manner. Due to the adoption of the method, the efficiency is high, the operation is difficult to fault, and the phenomena of overdue loss of raw materials, the waste of production resources and the repeated handling are prevented.

Description

A kind of plastics material group bag management method based on bar code
Technical field
The present invention relates to a kind of management method.Specifically, be to adopt barcode technology to come the method that plastics material group is managed.
Background technology
At present, most plastics-production manufacturer all manages raw material material group with artificial mode, and disposing way is also to concentrate the mode of hoarding to realize simultaneously.This management method not only inefficiency, make mistakes easily, and along with production-scale expansion, the expired disappearance of raw material, resources of production waste, repeating to carry phenomenon can be more and more serious.
Summary of the invention
The problem to be solved in the present invention provides a kind of plastics material group bag management method based on bar code.Adopt this method, not only efficient high, be not easy to make mistakes, and can avoid the expired disappearance of raw material, resources of production waste, repeat to carry the generation of phenomenon.
For addressing the above problem, take following technical scheme:
Plastics material group bag management method characteristics based on bar code of the present invention are may further comprise the steps:
(1) use label with bar code to identify employed material group bag in the production of plastics parts, for each harsh product or the material just bought in group bag are printed and pasted unique identification bar code, and use supply channel, type of feed with the mobile terminal scanning registration bar code of bar code scanning function, produce or buy the critical information such as date;
(2) in the process of plastic raw materials material group warehouse-in, expect group's bar code and input magazine bit number by portable system terminal scanning, so that expect that the data between group and the warehouse compartment are corresponding, and corresponding informance is sent to the Tomcat-AdminPortal end to deposit a material group information database in;
(3) in material group stock-taking process, by expect the selective conditions such as group's type, production or warehouse-in date in the mobile terminal input, the acquisition material group's place warehouse compartment numbering that satisfies condition, and will omit, lack an information exchange of expecting and cross portable terminal and in time feed back to server;
(4) roll into a ball in the outbound process by on mobile terminal, selecting the outbound conditions such as type of feed, date of manufacture at material, allow system server terminal select the most suitable outbound material group and to provide its place warehouse compartment with the first-in first-out principle, the keeper is by using mobile terminal scanning material group numbering to upgrade its state during outbound.
Take such scheme, have the following advantages:
Can be found out by such scheme, because system has just bought for all or the material of new production group generates unique numbering, and be printed as bar code and stick in the material packaging bag that material group is housed.Record in the database of management system this bar code the important attribute information such as type, weight, date of manufacture, manufacturer of corresponding material group, can not be modified as nonvolatil backup.
In the process of material group warehouse-in and use, each time operation all must be put on record by registering and send to server end with the mobile terminal of barcode scanner.Server end is set up the backup information of two kinds of forms for each material group bag: real-time status information and historic state information.Information such as the residuals weight of material group, serviceable condition, up-to-standard property after the last operation of real-time status information recording/wherein, this record is upgraded in time along with each defective material group operates.Historic state information then occurs in corresponding all operations of expecting above group's band with the form record of day-to-day account, comprised that the type of operation, the time of operation generation, the place of material group bag change, expect the information such as weight change of group, these records write only, non-renewable or deletion.
Putting and hoarding of material group broken away from traditional uniformly point and piled up mode, change into as producing, carry, make an inventory and management service, production material commonly used can be placed in nearby workshop near, for storage condition have relatively high expectations, frequency of utilization is lower, expensive material group then can select special-purpose storage area and warehouse to keep properly.All storage areas have corresponding numbering, and the corresponding relation of material group and memory location all can be recorded in the database in system's operation and use procedure, thereby whole production plant are planned to the warehouse of reasonable placement material group.
When the outbound of material group, submit applied ex-warehouse by portable terminal to server by production or stock responsible official, the material that comprises the needs use is rolled into a ball the information such as type, weight, provide only stock group place warehouse compartment by the inventory record of server lookup material group and according to first in first out, thereby saved the artificial comparison of searching, avoided because tired caused carelessness.
In the use procedure of material group, material group remaining after certain production run finishes need to weigh and register again, and just enters to be placed in to be convenient to the position of access and carrying, and this part material group resource is managed as the more special stock of a class.Large at the workshop area like this, workman makes in the uneven situation of materials group, can save manual search residue material group resource, has also avoided again taking from the warehouse the formed wasting of resources of material group.
Report raw material operating position by portable terminal to server by producing group leader or responsible person after producing each time end, the information that reports is by in the Tomcat-AdminPortal writing system database.Produce responsible official and analyst and can use historical data by statistical study production run Raw, in time adjust material group produce or stock up in the pack weight of material not of the same race group, choose suitable outbound quantity for difference production workpiece, thereby reach the purpose of energy-saving and emission-reduction, raising production capacity.
In a word, adopt method of the present invention, not only efficient high, be not easy to make mistakes, and can avoid the expired disappearance of raw material, resources of production waste, repeat to carry the generation of phenomenon.
Description of drawings
Fig. 1 is system architecture synoptic diagram of the present invention;
Specific embodiments
As shown in Figure 1, this system is produced print module, material group inventory management module, material group use Registration Module, material group calcellation Registration Module, material group information recording/module, is expected that group's real-time information logging modle and material group operational history logging modle form by bar code.Wherein, bar code is produced print module: this module is that new production or the material group that newly buys generate unique labeled numbering, and prints with the form of bar-code label that to stick on corresponding material group bag upper for system terminal scanning registration.Managerial personnel need to fill in the corresponding correlation attribute information such as type, weight, production time, maturation period, shelf-life, manufacturer and responsible official of expecting group in the numbering generative process.
Material group's inventory management module: this module is responsible for expecting that the registration of outbound warehouse-in, material group and the corresponding registration of inventory locations, the material group quantity of group makes an inventory and quality check, the change of finding in stock's transfer and the inventory procedure is carried out timely record by relevant responsible official by system terminal with problem, and relevant responsible official's numbering also can be recorded in order to carry out responsibility investigation.
Material group uses a Registration Module: be responsible for the material group in using is carried out condition monitoring, record makes the production schedule odd numbers of materials group, material group's use amount and surplus, and make the information such as the producers of materials group or group's numbering.During using, single exist the material group of a small amount of surplus can be stored in the interim inventory area in workshop, in order to material group resource is taken full advantage of.
Material group calcellation Registration Module: be used for nullifying the material group that uses or cancel, scan material group numbering to finish the cancellation of material group by storekeeper or production management person, responsible official's numbering of nullifying material group also can be recorded in the database in order to carry out responsibility investigation.
Material group information recording/module: the data management module that belongs to the Tomcat-AdminPortal end, formed by material group real-time information logging modle and material group operational history logging modle two parts, respectively the historical information of the latest state information of record material group and the operation of material group.
A material real-time information logging modle: record the status information of current state blanking group, namely expect the end-state information of group, emphasis records the residuals weight of expecting group, the information of putting the easy changes such as place.
Material group operational history logging modle: the operation historical record that stylus point is rolled into a ball for each material, emphasis record expect that group uses when and where, carrying and the Origin And Destination that moves that occurs, the information relevant with operational circumstances and responsibility such as personnel's numbering of carrying out a material operation of operating.
Because based on mature technologies such as smart mobile phone and bar codes, with low cost, simple in structure, convenient operation and enforcement, the way to manage labor management mode that put in village, unified place that breaks traditions, but warehouse location flexible choice and transfer.Use this system can effectively review the complete life cycle of material group, the problem source of investigation problem material group and the every other material group of same batch of location is in case misuse rapidly, the position of storing in a warehouse flexibly simultaneously can reduce carrying and handling cost to greatest extent.In the compression moulding production run, utilize the material of storing in the database to roll into a ball the information such as bag surplus, access times raw materials for production reasonable distribution between a plurality of production stations is used, prevent omission and the waste of raw materials for production.
In addition by analyzing the raw material operating position in all previous production run, the best raw materials for production amount that can statistical study obtains various production elements, thereby rationally control the raw material weight of each material group bag, effectively save production capacity and resource, find early and solve the wastage of material problem in the production run.

Claims (4)

1. the plastics material based on bar code is rolled into a ball the bag management method, it is characterized in that may further comprise the steps:
(1) use label with bar code to identify employed material group bag in the production of plastics parts, for each harsh product or the material just bought in group bag are printed and pasted unique identification bar code, and use supply channel, type of feed with the mobile terminal scanning registration bar code of bar code scanning function, produce or buy the critical information such as date;
(2) in the process of plastic raw materials material group warehouse-in, expect group's bar code and input magazine bit number by portable system terminal scanning, so that expect that the data between group and the warehouse compartment are corresponding, and corresponding informance is sent to the Tomcat-AdminPortal end to deposit a material group information database in;
(3) in material group stock-taking process, by expect the selective conditions such as group's type, production or warehouse-in date in the mobile terminal input, the acquisition material group's place warehouse compartment numbering that satisfies condition, and will omit, lack an information exchange of expecting and cross portable terminal and in time feed back to server;
(4) roll into a ball in the outbound process by on mobile terminal, selecting the outbound conditions such as type of feed, date of manufacture at material, allow system server terminal select the most suitable outbound material group and to provide its place warehouse compartment with the first-in first-out principle, the keeper is by using mobile terminal scanning material group numbering to upgrade its state during outbound.
2. the plastics material based on bar code according to claim 1 is rolled into a ball the bag management method, it is characterized in that using with the uniquely identified bar code and come material group in the mark factory, and scanned the whole life cycle of registration material group by handheld device by the responsible person, so that the record of the material that uses and discard group still is retained in the database, so that final defective product is carried out quality tracing.
3. the plastics material based on bar code according to claim 1 is rolled into a ball the bag management method, the disposing way that it is characterized in that expecting group can be broken away from original leaving concentratedly and the labor management mode, analysis and managerial personnel can record in conjunction with production history the putting position of choose reasonable goods, putting the place can be chosen near the place of production and processing with the vanning of turnover goods, the heels group that while is set up some at workshop hoards a little, carries and heels group waste problem thereby solve repeating of existing in the use procedure.
4. the plastics material group bag management method based on bar code according to claim 1, the mobile unit that it is characterized in that registering material bulk attitude and position are special-purpose embedded devices or with the smart mobile phone of private client system.
CN201210329340XA 2012-09-08 2012-09-08 Barcode-based plastic material pellet management method Pending CN102867246A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107705057A (en) * 2017-08-23 2018-02-16 太仓宏璟辅龙信息科技有限公司 A kind of warehouse intelligent management system
CN108416404A (en) * 2018-03-09 2018-08-17 合肥鑫晟光电科技有限公司 Material logistics system and method
CN108596533A (en) * 2018-03-16 2018-09-28 广东科达洁能股份有限公司 A kind of verification of materiel warehouse-in, material, which pick, matches and the method for material vanning
CN109949045A (en) * 2017-12-20 2019-06-28 海太半导体(无锡)有限公司 A kind of gold thread traceability system
CN113035337A (en) * 2019-12-24 2021-06-25 易布鲁有限公司 Method and device for generating bar code for drug administration
CN113657842A (en) * 2021-10-14 2021-11-16 南通天成包装有限公司 Industrial adhesive tape storage management method and system

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CN1779706A (en) * 2004-11-23 2006-05-31 鸿富锦精密工业(深圳)有限公司 Parts tracking managing system and method
CN200990089Y (en) * 2006-05-12 2007-12-12 深圳和擎科技有限公司 PDA bar code data collecting device
CN102426682A (en) * 2011-11-13 2012-04-25 上海高诚艺术包装有限公司 Intelligent warehouse goods management method based on RFID technology

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
US5654534A (en) * 1994-03-02 1997-08-05 Psc, Inc. Hand held or hand mounted bar code scanning device having a display which pivots between an open and closed position
CN1779706A (en) * 2004-11-23 2006-05-31 鸿富锦精密工业(深圳)有限公司 Parts tracking managing system and method
CN200990089Y (en) * 2006-05-12 2007-12-12 深圳和擎科技有限公司 PDA bar code data collecting device
CN102426682A (en) * 2011-11-13 2012-04-25 上海高诚艺术包装有限公司 Intelligent warehouse goods management method based on RFID technology

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107705057A (en) * 2017-08-23 2018-02-16 太仓宏璟辅龙信息科技有限公司 A kind of warehouse intelligent management system
CN109949045A (en) * 2017-12-20 2019-06-28 海太半导体(无锡)有限公司 A kind of gold thread traceability system
CN108416404A (en) * 2018-03-09 2018-08-17 合肥鑫晟光电科技有限公司 Material logistics system and method
CN108596533A (en) * 2018-03-16 2018-09-28 广东科达洁能股份有限公司 A kind of verification of materiel warehouse-in, material, which pick, matches and the method for material vanning
CN113035337A (en) * 2019-12-24 2021-06-25 易布鲁有限公司 Method and device for generating bar code for drug administration
CN113657842A (en) * 2021-10-14 2021-11-16 南通天成包装有限公司 Industrial adhesive tape storage management method and system
CN113657842B (en) * 2021-10-14 2022-03-15 南通天成包装有限公司 Industrial adhesive tape storage management method and system

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Application publication date: 20130109