CN102867245A - Comprehensive inventory management method for production materials - Google Patents

Comprehensive inventory management method for production materials Download PDF

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Publication number
CN102867245A
CN102867245A CN2012103293397A CN201210329339A CN102867245A CN 102867245 A CN102867245 A CN 102867245A CN 2012103293397 A CN2012103293397 A CN 2012103293397A CN 201210329339 A CN201210329339 A CN 201210329339A CN 102867245 A CN102867245 A CN 102867245A
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China
Prior art keywords
container
vessels
management method
registration
electronic tag
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CN2012103293397A
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Chinese (zh)
Inventor
李逊
李非墨
蒋永实
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WUXI ZHONGKE SUHUI AUTOMATION TECHNOLOGY CO LTD
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WUXI ZHONGKE SUHUI AUTOMATION TECHNOLOGY CO LTD
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Priority to CN2012103293397A priority Critical patent/CN102867245A/en
Publication of CN102867245A publication Critical patent/CN102867245A/en
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Abstract

The invention relates to a comprehensive inventory management method for production materials. The comprehensive inventory management method comprises the following steps of: uniformly coding vessels; performing changeable digitalized registration on cargo vessels; performing intelligent counting prompt; adjusting storage locations and the like. According to the comprehensive inventory management method, all the tools for placing objects or handling equipment in a factory are taken as the vessels; the vessels are uniformly coded according to a certain kind of coding rule; the cargo quantity in each vessel, the mutual nest relation among the vessels, and the placing places of the vessels are counted and updated in time by means of mobile or stationary terminals; the counting strength on different cargos is regulated according to counting historical records; and the placement layout of cargos and transport tools is regulated on the basis of the statistical analysis of the delivery frequencies and modes of different vessels and different objects, so that the aim of optimizing inventory management is fulfilled. According to the method, the phenomenon of management security holes is prevented, historical records are difficult to lose, and the phenomena of shutdown and sabotage caused by the lack of materials are prevented.

Description

A kind of production material integrated storage management method
Technical field
The present invention relates to a kind of management method.Specifically, be the production material integrated storage management method of enterprise.
Background technology
At present, most of medium and small sized enterprises are in order to save operation cost, and the management of its material storage is the stock control record that uses papery basically, not only so that these valuable historical informations can't be utilized effectively, and have very large Administrative Security leak, losing of historical record occurs easily.
This management process is considered as the warehouse to collect the interim storehouse of putting goods and materials fully in addition, buying and using not unification and planning that reasonably generation lacks the shut-down that causes owing to goods and materials and slows down easily for goods and materials.
Summary of the invention
The problem to be solved in the present invention provides a kind of production material integrated storage management method.Adopt this method, can avoid the generation of Administrative Security leak, be difficult for to occur historical record lose and because goods and materials lack the shut-down that causes and the situation of slowing down occurs.
For addressing the above problem, take following technical scheme:
Production material integrated storage management method characteristics of the present invention may further comprise the steps:
(1) container Unified coding
All be equivalent to abstract container for the removable instrument of all involved in producing held objects such as Turnover Box, pallet, trailer, lorry, warehouse compartment etc., and carry out encode management with unified form, stick on electronic tag or the barcode nameplate that can scan, and can use electronic tag to carry out the geographic coordinate location for important delivery vehicle;
(2) cargo receptacle change digitizing registration
The keeper and the production group leader that be responsible in process of production carrying out container handling, the shipment of stocking up operate all there are the power of carrying and using management system terminal, all need wear the electronic tag or the barcode nameplate that indicate personal identification simultaneously; The related management personnel need to be scanned the identify label of registration oneself when carrying out container operation, and simultaneously scanning is operated the electronic tag of container, the main contents of registration registration container operation; If relate to container handling then need to add the sign of sweeping cask and equipment, and the initial and final position of record carrying operation; When carrying operation causes between the container mutually nestedly when concerning change, the sign that need to scan simultaneously sub-container and father's container rebulids nest relation;
(3) intelligence is made an inventory and is pointed out and the warehouse compartment adjustment
By analysis and management system goods checking historical record, seek out the inventory resource of the easiest generation disappearance, and the emphasis mark is carried out in the memory location of corresponding goods and materials.
Take such scheme, have the following advantages:
Can be found out by such scheme, the present invention is the conceptive stock container that is equal to fully with instrument and the device abstract that all hold goods, be nest relation between the container with loading corresponding relation between goods and materials and the container abstract, so that the management of producer goods and container becomes a kind of abstract and unified process.
Carry out Unified coding for storage, loading and transportation facilities, corresponding coded message is placed in body surface in the mode of electronic tag and barcode nameplate, so that scan registration in system's operation process.
The transfer operation that utilization has scanning and the terminal device of distinguish containers labeled electronic label function records container, record be operated container place before and after the type, operation of numbering, the operation of object the position, operate in the internal tank goods variation of depositing etc. important information.When container when nest relation changes each other, need the numbering of antithetical phrase container and father's container to scan, thereby in database, upgrade the corresponding relation of father and son's container.
Comprehensive utilization is manually made an inventory and intelligence location etc. technology real-time update container putting position and nested structure, simultaneously also by means of the data analysis processing power of computer system, utilize stock's transfer and goods and materials to use historical record to filter out and to carry out the warehouse location that emphasis is interrogated and examined, wild phase is answered the inspection of warehouse compartment, thereby improves the efficient of stock-taking.Also can be used to analyze and adjust the arrangement of warehouse compartment in the time of the historical data of stock control, reduce because goods is transferred the consumed resource that brings.
Utilize Unified number management, the real time position regeneration characteristics of this total management system, with whole factory abstract be goods storage storehouse on the concept meaning so that more decentralized, the flexibility of putting of producer goods.Simultaneously can be more and produce relevant factor and be fused to above the design of the selection of inventory locations and storage organization, thus so that stock control can be that production is served better, for saving more man power and material, enterprise and factory put in the actual production.
In a word, adopt method of the present invention, can avoid the generation of Administrative Security leak, be difficult for to occur historical record lose and because goods and materials lack the shut-down that causes and the situation of slowing down occurs.
Description of drawings
Fig. 1 is the systematic functional structrue synoptic diagram of production material integrated storage management method of the present invention.
Embodiment
As shown in Figure 1, production material integrated storage management method of the present invention mainly is divided into following three modules:
Container Management module: main state and other association attributeses of being responsible for registration and upgrading container.Wherein the container number registration is responsible for new container is registered, and the container of scrapping is nullified; Position, quota state, goods and the container of registration container and the contents such as nest relation between container and the container are responsible in the registration of container state; Container operation registration be responsible for then that record is produced and transportation in associative operation person for the content of operation of container, the simultaneously change of log-on operation front and back container state; Container dress thing is made an inventory and then is responsible for recording the each time check result of inventory procedure, and being responsible for simultaneously the overlooker provides and need emphasis to interrogate and examine the indicative information of warehouse compartment and container.
Container uses analysis module: mainly be responsible for the historic information that the analyzing container administration module records, come management, optimization for the stock to provide constructive suggestion by the item attribute of analyzing appointment, can be worked in coordination with by analyst and expert system and finish.The detailed functions of this module can change and adjust according to the characteristics of different factories, and still fundamental analysis content should comprise goods and materials loss loss assays, the analysis of container frequency of utilization, three parts of container transfer frequency analysis.Goods and materials loss loss assays mainly is responsible for finding out the producer goods that disappearance and variation of quantity often occur for those, for the storekeeper provides the indicative information that emphasis checks; The frequency of utilization of all kinds container is then analyzed in the analysis of container frequency of utilization, and the container that frequency of utilization is higher is arranged on the warehouse compartment of easy-to-look-up and carrying; Container is transferred frequency analysis then number of times and the average transport distance of the transfer of selective analysis container handling, and provides on this basis the suggestion that warehouse compartment is planned again.
The inventory data administration module: this module is equal to the database of this management system, preserves and Manage Containers information and analysis result.Except the analysis result that storage container uses analysis module to provide, the major function of this data management module is the behaviour in service of the storage container historical record relevant with operation, has comprised stock's real-time status record and two parts of inventory operations historical record.Stock's real-time status record lays particular emphasis on the real-time information such as the position, quota, nest relation of each container in the record factory; The inventory operations record lays particular emphasis in the record production management process for the performed operation of each container.

Claims (4)

1. production material integrated storage management method is characterized in that may further comprise the steps:
(1) container Unified coding
All be equivalent to abstract container for the removable instrument of all involved in producing held objects such as Turnover Box, pallet, trailer, lorry, warehouse compartment etc., and carry out encode management with unified form, stick on electronic tag or the barcode nameplate that can scan, and can use electronic tag to carry out the geographic coordinate location for important delivery vehicle;
(2) cargo receptacle change digitizing registration
The keeper and the production group leader that be responsible in process of production carrying out container handling, the shipment of stocking up operate all there are the power of carrying and using management system terminal, all need wear the electronic tag or the barcode nameplate that indicate personal identification simultaneously; The related management personnel need to be scanned the identify label of registration oneself when carrying out container operation, and simultaneously scanning is operated the electronic tag of container, the main contents of registration registration container operation; If relate to container handling then need to add the sign of sweeping cask and equipment, and the initial and final position of record carrying operation; When carrying operation causes between the container mutually nestedly when concerning change, the sign that need to scan simultaneously sub-container and father's container rebulids nest relation;
(3) intelligence is made an inventory and is pointed out and the warehouse compartment adjustment
By analysis and management system goods checking historical record, seek out the inventory resource of the easiest generation disappearance, and the emphasis mark is carried out in the memory location of corresponding goods and materials.
2. production material integrated storage management method according to claim 1 is characterized in that relatively-stationary reservoir area, position can adopt the electronic tag that is similar to RFID to identify, and makes things convenient for the keeper to scan at an arbitrary position registration; Negligible amounts, the more important carrier (such as trailer and lorry) in geographic position can adopt the wireless identification location technology that is similar to Zigbee to carry out mark and location; Quantity is more, transfer frequently cargo receptacle such as Turnover Box and pallet then can adopt lower-cost bar code paper slip or nameplate to carry out mark.
3. production material integrated storage management method according to claim 1, it is characterized in that the system terminal that scans and register container number, position, association attributes can make special-purpose embedded device, also can be the intelligent mobile phone platform that has assembled respective scanned identification port, or be placed on correct position with the individual PC of scanning device; System client is connected wired with central server or wireless network connects, and network topology can adopt cheaply that Star Schema makes up.
4. production material integrated storage management method according to claim 1, it is characterized in that the putting position that upgrades container and object can be undertaken by the mode of handheld terminal manual scanning and registration, also can accurately locate by the reservoir area positioning system that is similar to Zigbee; Consideration for dirigibility, object and container put any orientation that the place can be dispersed in plant area, only need to increase electronic tag or the barcode nameplate that indicates this putting position at the putting position place simultaneously, scan affirmation to make things convenient for the keeper by handheld device.
CN2012103293397A 2012-09-08 2012-09-08 Comprehensive inventory management method for production materials Pending CN102867245A (en)

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103530755A (en) * 2013-10-30 2014-01-22 武汉澳发物联科技有限公司 Position-based wireless checking system and method
CN103824175A (en) * 2014-02-28 2014-05-28 昆明川金诺化工股份有限公司 Method for improving marking of storage goods and materials
CN104410438A (en) * 2014-11-17 2015-03-11 上海鸿研物流技术有限公司 Cycle logistics appliance and management method thereof
CN104766157A (en) * 2015-03-06 2015-07-08 米库玻璃纤维增强塑料泰州有限责任公司 Manual weighing charging MES process control method based on container recognition
CN105046457A (en) * 2015-01-29 2015-11-11 北京京能高安屯燃气热电有限责任公司 Warehousing management system
CN106446996A (en) * 2016-11-14 2017-02-22 佛山市炫鲸科技有限公司 Container management method for mixed chemical storage and server
CN106447270A (en) * 2016-11-14 2017-02-22 佛山市炫鲸科技有限公司 Geographical position-based mixed-storage chemicals freight carriage management method and server
CN106446995A (en) * 2016-11-14 2017-02-22 佛山市炫鲸科技有限公司 Mixed storage chemical freight van management method and server
CN106503765A (en) * 2016-11-14 2017-03-15 佛山市炫鲸科技有限公司 Based on the chemicals management method, server and the Intelligent chemical medicine cabinet that contradict detection
CN106503766A (en) * 2016-11-14 2017-03-15 佛山市炫鲸科技有限公司 Boxcar is mixed to deposit chemical balance motion method and system
CN106529875A (en) * 2016-11-14 2017-03-22 佛山市炫鲸科技有限公司 Chemical warehouse management method and server based on RFID
CN106529629A (en) * 2016-11-14 2017-03-22 佛山市炫鲸科技有限公司 Chemical warehouse management method, server and system
CN106778942A (en) * 2016-11-14 2017-05-31 佛山市炫鲸科技有限公司 Based on the chemicals management method and Intelligent chemical medicine cabinet that contradict detection
CN109191030A (en) * 2018-11-21 2019-01-11 深圳越海全球供应链有限公司 A kind of method promoting the quality of data and the method for improving warehouse operational paradigm
CN109448265A (en) * 2018-10-16 2019-03-08 深圳市丰巢科技有限公司 A kind of express delivery cabinet method for sorting, device, express delivery cabinet and storage medium
CN110554671A (en) * 2019-09-16 2019-12-10 宁波奥克斯电气股份有限公司 automatic point inspection method and system for product production details
CN110852510A (en) * 2019-11-12 2020-02-28 四川航天系统工程研究所 Cargo loading scheme verification system and method based on RFID intelligent shelf
CN111626660A (en) * 2020-04-21 2020-09-04 普洛斯企业发展(上海)有限公司 Method and device for determining inventory of bearing device and computer readable storage medium
WO2021008147A1 (en) * 2019-07-17 2021-01-21 北京京东振世信息技术有限公司 Method and device for determining warehouse inventory
CN113435817A (en) * 2021-07-19 2021-09-24 因格(苏州)智能技术有限公司 Material management method and device based on joint identification and storage medium
CN115709869A (en) * 2022-11-11 2023-02-24 菲尼克斯(南京)智能制造技术工程有限公司 Mixed feeding control method and mixed feeding system

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CN1395202A (en) * 2001-07-11 2003-02-05 神达电脑股份有限公司 Warehousing and storage system with optimum management process
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Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103530755A (en) * 2013-10-30 2014-01-22 武汉澳发物联科技有限公司 Position-based wireless checking system and method
CN103530755B (en) * 2013-10-30 2017-01-04 武汉澳发物联科技有限公司 A kind of location-based wireless check system and method
CN103824175A (en) * 2014-02-28 2014-05-28 昆明川金诺化工股份有限公司 Method for improving marking of storage goods and materials
CN104410438A (en) * 2014-11-17 2015-03-11 上海鸿研物流技术有限公司 Cycle logistics appliance and management method thereof
CN105046457A (en) * 2015-01-29 2015-11-11 北京京能高安屯燃气热电有限责任公司 Warehousing management system
CN104766157A (en) * 2015-03-06 2015-07-08 米库玻璃纤维增强塑料泰州有限责任公司 Manual weighing charging MES process control method based on container recognition
CN106529629A (en) * 2016-11-14 2017-03-22 佛山市炫鲸科技有限公司 Chemical warehouse management method, server and system
CN106447270A (en) * 2016-11-14 2017-02-22 佛山市炫鲸科技有限公司 Geographical position-based mixed-storage chemicals freight carriage management method and server
CN106446995A (en) * 2016-11-14 2017-02-22 佛山市炫鲸科技有限公司 Mixed storage chemical freight van management method and server
CN106503765A (en) * 2016-11-14 2017-03-15 佛山市炫鲸科技有限公司 Based on the chemicals management method, server and the Intelligent chemical medicine cabinet that contradict detection
CN106503766A (en) * 2016-11-14 2017-03-15 佛山市炫鲸科技有限公司 Boxcar is mixed to deposit chemical balance motion method and system
CN106529875A (en) * 2016-11-14 2017-03-22 佛山市炫鲸科技有限公司 Chemical warehouse management method and server based on RFID
CN106446996A (en) * 2016-11-14 2017-02-22 佛山市炫鲸科技有限公司 Container management method for mixed chemical storage and server
CN106778942A (en) * 2016-11-14 2017-05-31 佛山市炫鲸科技有限公司 Based on the chemicals management method and Intelligent chemical medicine cabinet that contradict detection
CN109448265A (en) * 2018-10-16 2019-03-08 深圳市丰巢科技有限公司 A kind of express delivery cabinet method for sorting, device, express delivery cabinet and storage medium
CN109448265B (en) * 2018-10-16 2020-09-11 深圳市丰巢科技有限公司 Express cabinet sorting method and device, express cabinet and storage medium
CN109191030A (en) * 2018-11-21 2019-01-11 深圳越海全球供应链有限公司 A kind of method promoting the quality of data and the method for improving warehouse operational paradigm
CN109191030B (en) * 2018-11-21 2022-05-06 深圳越海全球供应链股份有限公司 Method for improving data quality and method for improving warehouse operation efficiency
WO2021008147A1 (en) * 2019-07-17 2021-01-21 北京京东振世信息技术有限公司 Method and device for determining warehouse inventory
CN110554671A (en) * 2019-09-16 2019-12-10 宁波奥克斯电气股份有限公司 automatic point inspection method and system for product production details
CN110852510A (en) * 2019-11-12 2020-02-28 四川航天系统工程研究所 Cargo loading scheme verification system and method based on RFID intelligent shelf
CN111626660A (en) * 2020-04-21 2020-09-04 普洛斯企业发展(上海)有限公司 Method and device for determining inventory of bearing device and computer readable storage medium
CN111626660B (en) * 2020-04-21 2024-03-12 普洛斯企业发展(上海)有限公司 Inventory determination method and device for bearing device and computer readable storage medium
CN113435817A (en) * 2021-07-19 2021-09-24 因格(苏州)智能技术有限公司 Material management method and device based on joint identification and storage medium
CN115709869A (en) * 2022-11-11 2023-02-24 菲尼克斯(南京)智能制造技术工程有限公司 Mixed feeding control method and mixed feeding system

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Application publication date: 20130109