CN1395202A - Warehousing and storage system with optimum management process - Google Patents
Warehousing and storage system with optimum management process Download PDFInfo
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- CN1395202A CN1395202A CN 01122472 CN01122472A CN1395202A CN 1395202 A CN1395202 A CN 1395202A CN 01122472 CN01122472 CN 01122472 CN 01122472 A CN01122472 A CN 01122472A CN 1395202 A CN1395202 A CN 1395202A
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Abstract
The warehousing system of the production control on site controls and manages the check and hand over operation in the warehousing center, the operation of simulating the issuance of material/checking materials, the operation of consolidiated multiple receipts as well as the operation of materials conversion in mode of virtual in/out. The method for automatic picking up the data is applied to synthesize the information of the materials so as to reach the optimized management flow. The invention includes at least following steps. The warehousing management system generates the working order form and the picking list so as to determine the mode of checking materials. The issuance of materials is carried out through the controlling and managing mechansm provided by the warehousing management system.
Description
Invention field
The present invention is a kind of warehousing system, is meant a kind of warehousing system that can deposit material at random and have the optimization management process especially.
Background technology
Along with the growth of developing country's economy, the evolution of global supply chain idea, the progress that each regional economy and trade of the whole world exchanges increase, information and communication science and technology, and Global finance and the transportation five big factors of decontroling, enterprise's Eization is following trend, and how following enterprise effectively grasps global supply chain management (Supply Chain Management; SCM), providing high-quality, the efficient product of client can make the operation costs minimum again, will be that a key factor of international competitiveness whether had in enterprise.
But transformation along with the consumption market, what industry was faced at present is the competitive environment of the Customer Satisfaction requirement of quick variation, low stock (zero inventory), response fast and height, therefore complete supply chain system is the key of current industry success, and concern the especially place of whole supply chain system operational paradigm of the design of storage (Warehousing) and transmission ﹠ distribution SCN Space Cable Network system wherein.
Under the global supply chain system, any operation all can't individualism, each operation all needs to be connected in series with the transmission ﹠ distribution SCN Space Cable Network via storage, the whole network system comprises the supplier and the client of many levels, and the activity of itself, efficient for reaching overall operation, its network type design, should come the optimum structure of whole storage of construction and transmission ﹠ distribution SCN Space Cable Network system with the interactive relationship between individual work and the entire job network in the supply serobila system, in network, raw material, semi-manufacture, part, finished product, production line, information is so that idea, manpowers etc. all circulate back and forth via supplier (Supplier)-client's (Customer) relational network.With regard to its supply-side, each operation all has the supplier of its part, information or service, and itself there is its supplier in these suppliers, and more top person also has upstream supplier.From the demand face, each operation all has the client of oneself again, and these clients also may not be the ultimate consumers of this product or service, and they also have the downstream client's layer of oneself.The serial connection of these networks makes supplier's supplied upstream quotient group and client's downstream customer base net net link to each other, and constitutes whole storage and transmission ﹠ distribution SCN Space Cable Network system.
Moreover in traditional logistics system, that storage (Warehousing) is mainly played the part of is the role of " storage " and " keeping ".Yet, change in consumer demand, under the pressure of a large amount of and complicated data and market competition environment, in order to cooperate a small amount of various demand and the timeliness in market, the turnover of material changes quick and complicated in the warehousing system, therefore " moving pipe " function of warehousing system has outmatched on the bare custody function of tradition storage.And this is combined traditional warehousing system once " moving pipe " function with the data warehousing (Data Warehouse) of hot topic now, wish exactly by both combination at the planning and the management of storage space, effectively control the locating of kinds of goods, whereabouts and flow, to reach the target of " moving pipe ".In addition, in every technology of logistics center, robotization access warehousing system (Automated Storage Retrieval System; ASRS) use, can yet be regarded as is best solution.But the automated storage and retrieval system in Taiwan, at present the overwhelming majority is to use in the raw material silo or shipping room in factory, its ASRS operation basically is very simple, because its stored product item kind seldom and mostly belongs to the storage of large form and advances/shipment, it advances/and the unit of shipment all is base unit with the pallet, therefore on its putting up working, do not need to plan again that any inspection goods pattern gives assistance, can say that almost the function performance of its ASRS mainly is on the function that stores.But,, just be easy to generate memory function interface and comprehensive (integration) problem of examining the goods functional interface in case the automated storage and retrieval system that it is a whole set of is installed in the logistics center of " a small amount of, various, high frequency, rapid " dispensing demand.Planning is the main key that addresses the above problem and in view of the storage space in automatic stored, and also be the principal element that influences access machine handling time and utilization rate, therefore develop the effective storage space planning of cover rule, the logistics dealer is provided the reference when planning automated storage and retrieval system, change storage space policy, is current urgent problem.
Before introducing the more deep function of native system, we introduce earlier old warehousing system at present, and shortcoming and because the restriction of old system and in order to realize the target of virtual storage center (Virtual Hub), the reason of institute's essential introduction update system.Warehousing system can be divided into following three generations's system according to technology: early stage: fixedly the warehouse keeper manages the fixedly material in the fixed area.Shortcoming: 1. system need safeguard the turnover situation with artificial registration operation, and not only easily input is wrong, also normal drop on free; 2. nobody can know material there when the staff asked for leave; 3. need lean on staff's identification capability to determine whether the error detection material when inspection is expected; 4. need lean on staff's identification capability to determine whether the error detection material when expecting; 5. just can know Inventory Performance after the input of institute's documentary on the same day such as need finishes; 6. uncontrollable first in first out (FIFO); 7. can't calculate in system is the goods that belongs to that manufacturer of family; 8. the program that need stop operation and just can make an inventory; 9. function without reserve.Now: keyholed back plate is to each storage space, and material can be deposited in the storage space of having encoded at random, produces inspection material list inspection material by system.Shortcoming: solved some problem of old system, but still some problem exists: 1. still need lean on staff's identification capability to determine whether the error detection material when inspection is expected; 2. still need lean on staff's identification capability to determine whether the error detection material when expecting; 3. just can know Inventory Performance after the input of institute's documentary on the same day such as need finishes; 4. the program that need stop operation and just can make an inventory; 5. free poor reservation function.
In order to solve the above problems, utilize the operation of computing machine bar code on the line (Bar code on line), cooperate radio frequency (Radio Frequency; RF) inventory data seen on the website of equipment or bar code reading machine is just equaling the data of actual store at that time, the problem of not free fully difference, by the control of computing machine bar code, but stock's situation of each storage supplier (Vendor own) is arrived in our management and control.
The progress of science and technology, the industry of leading is gone ahead, and under the epoch of network economy, kownledge economy, how to utilize up-to-date technology to increase surcharge to client, therefore for the WMS of era of knowledge-driven economy, basic requirement is proposed, but scientific and technological making rapid progress, the logistics operation that the past falls behind, can utilize up-to-date technology on the contrary, once catch up with the electronic level of other industry, also be enough to utilize new network technology, to constitute the WMS of era of knowledge-driven economy.
Quite globalize and today of E-businessization in economy, the importance of logistics function with day hurriedly increase, comprehensive " logistics, commodity-circulate, gold stream, information flow " modernized commercial center will be the main flow of future development.In order to meet the arriving in Global Competition epoch, perfect warehousing system becomes the successful key of enterprise operation gradually, and circulate the just hinge of industry of warehousing system center if can promote its decision-making usefulness in good time, must be grasped competitive edge.
Summary of the invention
The purpose that warehousing system is distributed as if the viewpoint from " flow process ", is two big main shafts with " logistics operation flow process " with " information flow ", and the application of " infosystem " of two big flow processs is supported in collocation.The appropriate property that cooperates between the rationality of " distribution path " overall operation flow process planning and two big flow processs, can pass through the description and the analysis of the operation present situation of industry company, explore the coordination and interaction pattern that reaches inter-organization logistics operation, information flow, infosystem in the distribution path member organization, the important key of the whole performance of analyzing influence distribution path.
Storage center is the key point that whole distribution path performance is improved, and the key of the operation automation of wherein stocking up is that upstream manufacturer must provide the electronics data of stocking up.At present, when the organizational information flowsheet synthesis is striden by cooperation manufacturer in Taiwan, do not follow commercial electronic exchanges data (EDI) standard, and tendency direct harmony messages form of the two sides concerned and mode of connection.Enterprise carries out flow process when planning, and work flow computerize is excessively emphatically failed to know from experience the importance that work flow rationalizes and more is far more than the work flow computerize.Storage with the purpose of design of transmission ﹠ distribution SCN Space Cable Network system is: the demand that satisfies client in the optimal time, in the most suitable place, with economic way.Along with the progress of supply chain idea, instant (the Just in Time that produces; JIT), order production (Build to Order; BTO) with customization production (Configure to Order; The rise of the new kenel mode of production such as CTO), enterprise's trend maximize and factor such as internationalization, the notion of international logistics is gradually paid attention to by business circles, in the operation process of international logistics, client's demand is the factor of dominating, therefore, industry is for the storage and the construction of transmission ﹠ distribution SCN Space Cable Network system architecture, should pursue to satisfy that customer demand and total operation costs are minimum to be target.
Therefore should the pattern of one cover warehousing management be proposed at aforementioned described key point, and by the comprehensive bar code keyholed back plate of WMS, the one-in-and-one-out of storage center or the mobile renewal that can inventory data be done immediacy by RF.The function that so brand-new aspect can bring following tradition storage not accomplished: 1. do not stop any activity or document and handle, can do cyclical count at any time.2. replace paper with RF, really accomplish with no paper target.3. no matter whenever wonder the content of bar-code label, be storage space, body feed tank, and material box, pallet or the like is when field scan just can obtain inquisitive message.4. from traditional progressive management of item number total amount management to the every bag of every case.5. the control of first in first out can be accomplished by system.6. when material inspection need do not freezed moving of storage space, system's new data more at once when chest moves.7. every case turnover moment, the personnel with quantity and operation all can be recorded in (Bincard management) in the system by RF.8. can calculate every case material does not have to move or examine the time of material, so that do the instant processing of low utilization rate material.
The present invention comprises the following steps: that at least a WMS produces a work order and a material requistion; According to this work order and this material requistion decision inspection material mode; And carry out issuance of materials by a keyholed back plate mechanism of the described confession of this WMS.
Description of drawings
Fig. 1-a is the social strata relation figure of WMS definition kinds of goods manner of packing of the present invention;
Fig. 1-b is the social strata relation figure of definition different-format document in the WMS of the present invention;
Fig. 2 is issuance of materials of the present invention and the functional diagram of examining material;
Fig. 3 is the process flow diagram of issuance of materials operation of the present invention;
Fig. 4 is the WMS point of the present invention unusual process flow diagram of handing in homework;
Fig. 5 is the process flow diagram that merges the neck material in the WMS of the present invention and separate issuance of materials; And
Fig. 6 is a process flow diagram of buying in flow process of the present invention.
Relevant detailed content of the present invention and technology, accompanying drawings is as follows.
Embodiment
The present invention proposes a kind of warehousing system with optimization management process, and the described corporate process of advocating in corresponding especially market now reproduces (Business Process Reengineer; BPR) with Enterprise Resources Planning (Enterprise Resource Planning; ERP), its target is the workflow of ordering transforming storage again, and increasing productivity, and expectation reduces the method for organizing operation costs; And the invention process is among a warehousing system, make stock control, storage space transfer, issuance of materials operation, inspection material operation and the friendship of material point in this warehousing system all automatically capture, obtain data by the method for Automated Data Capture (AutomatedData Capture), as various optics and electronic scanner or the bar code reading machine (Bar Code Machine) that is used for reading of data, with the data just-in-time (Real Time) that is obtained, avoid causing the managerial problem of warehousing system simultaneously.
The present invention is with the concrete feasibility of preferred embodiment explanation this method, material by the comprehensive different suppliers of WMS, and the supvr who offers production line reaches the purpose that is easy to manage, before explanation the present invention, introduce the job procedure of the present invention's storage and the manner of packing of definition kinds of goods stratum earlier.Manufacturer just sends before shipment and transports notice (Advance ShippingNotice in advance; ASN), scan bar code (the Bar Code of every case material according to ASN; BC) and do the affirmation of quantity, this bar code is just as the ID (identity number) card No. (Identification of different material; ID) however be not that all manufacturers all can realize such requirement, this moment do not have ASN will for the input ASN, no bar code will be for the joint strip sign indicating number, system can be according to product order (the Product Order of the every case of scan after having brushed bar code; PO), then different types of quantity is amounted to, and according to the quantity that amounts to out check one time with inspection material quantities of inventory again, and confirm that quantity is errorless.
Please refer to Fig. 1-a, Fig. 1-a is the social strata relation figure of WMS definition kinds of goods manner of packing of the present invention, sets at the packing unit that stores.Separate with regard to the data Layer of the described confession of supplier and to know, last layer should be ASN or the counter 10 that we are alleged, under counter 10, form by 20 of each pallets (Pallet), place a plurality of body feed tanks 30 on the pallet, each body feed tank has identical product order (PO) and identical kind material, Xi Fen words promptly are that 30 li of body feed tanks comprise a plurality of material box 40 again, material box comprises a plurality of material spares 50 for 40 li, and all units all post a bar-code label (BC Label), in order to represent its ID, more than by big and young pathbreaker's bar code layer by layer is bound up, just constituted the data that institute in ASN or the standard delivery receipt must expression.And WMS provides a box card (Bin Card), and this box card is to convert the ID that bar code combines to an explanatory note, can learn the relevent information of this material when making operator carry out operation by the box card.
The above-mentioned data of importing are to use radio frequency (Radio Frequency; RF) scan each bar code.Behind warehouse-in, bar code ID just becomes the ID (identity number) card No. of this case material, notes down this case and has been to those storage spaces (Locator), whom has once been led, when comes in and belonged to background data such as what tame manufacturer by how much quantity for the WMS unified management.
See also Fig. 1-b, Fig. 1-b is the social strata relation figure of definition different-format document in the WMS of the present invention, now is described as follows with regard to its social strata relation figure:
After having put material and having scanned each bar code, instant data are passed in the WMS of RF meeting, the data that WMS meeting this moment basis is received produce each layer data shown in Fig. 1-b, examine material inventory (Picking List by one; PL) 100 produce many reception document (Receiving Ticket; RT) 110,110 li of same reception documents (RT), may be owing to the difference of Packing Unit, we can be one again with material box 40 (the material number of packages amount in each material box must the be identical) group of identical material spare 50 Packing Units in same reception document (RT) 110 and store order (Storing Order; SO) 120, store in the order (SO) 120 and write down many storage space address 130, just can find out required body feed tank ID140 and material spare ID150 by storing address according to bar code.
By comprehensively management of bar codeization of storage (Warehouse), the one-in-and-one-out of storage material or transfer can be done the renewal of immediacy with inventory data by RF, reach the function of just-in-time (Real Time).Wherein the issuance of materials operation is very complicated operation, and reason is that different production kenels is expected the functional requirement difference for inspection.See also Fig. 2, Fig. 2 is issuance of materials of the present invention and the functional diagram of examining material, illustrates that WMS provides a plurality of modules to carry out issuance of materials and the work of examining the material operation with a keyholed back plate mechanism.WMS 200 comprises following five kinds of modules: an analog module (Simulation) 210, one keeps module (Reservation) 212, one reserves module (Pre-reservation) 214, one promises to undertake a module (Commitment) 216 and a deduction module (Deduction) 218, these five kinds of modules are to set up at issuance of materials operation 230, it is intended to solve the careless mistake of general issuance of materials operation, below be described further at these five kinds of modules: 1. analog module 210, this module provides the function of simulation, with the scheduling of production line predetermined production, by the computing of WMS 200, discharge the required material of following production line.2. keep module 212, this module provides the function of reservation, and the required material that analog module 210 is drawn is kept, and guarantees not used by other people.3. reserve module 214, this mould certainly provides the function of reservation, because keeping 212 total amounts at material of module keeps, do not keep each case, so may reserve the state that module 214 can be judged deficiencies of stores this moment because reasons such as consume material produce the situation of deficiencies of stores, just be reserved at the material of shortage, when the material one of shortage was put in storage, WMS 200 just directly kept this material.4. promise to undertake module 216, this module provides the function of promise, with being identified the material promise of reservation each case to this material, transfers to inspection material person and examines material.5. deduction module 218, this module provides the function of deduction, and each tested material of walking is deducted from the material that is retained.
Fig. 3 is the process flow diagram of issuance of materials operation of the present invention, and it is described in detail as follows:
At first WMS 200 produces a work order (WorkOrder according to inspection material inventory 100; WO) (step 300) produces a material requistion (Kit Order according to this work order then; KO) also decision is examined material by the gross or is examined in batches and expect (step 302), expect that then WMS is simulated (step 304) if will examine by the gross, thereafter this material requistion has once been examined (step 306) with the material of this work order, once the material of work order is received the production storage (ProductWarehouse on the production line; PW) storehouse, material requistion this moment (KO) equals work order (WO), and this is applicable to the demand of scattered material requirement, feed supplement demand or similar picture CTO (Configure To Order).If to examine in batches expect then WMS simulate (step 308) thereafter this material requistion the material of this work order has been examined (step 310) one by one, this moment, the summation of every material requistion (KO) quantity equaled work order (WO), if image surface adhesion technology (Surface Mounting Technology; SMT) production of this volume production kenel of production line, its production scheduling can determine to reach 1-2 week usually, this moment, production line did not think once to lead sufficient material, because this may account for the space of production line very much, the neck material mode of short run preferably, when the material of production line is lower than safety inventory automatically from inspection material center (Kiting Center; KC) feed supplement is to production line, and the amount that deduction is retained from original work order automatically, at this work order required item number keeping (step 312), because inspection material has once been examined material by the gross, so the step that system need not keep for this work order thereafter.Then system has judged whether deficiencies of stores (step 314), have short material then system can confirm the situation of this work order again and assign a new material requistion (step 316) again, receiving this new material requistion when WMS just promises to undertake to each case material (step 318), owing to there is short material to reserve (step 320) by WMS, so just, finish simulation (step 322), then WMS can judge whether to examine in addition material demand (step 324) automatically, the words that are are then carried out above-mentioned step again, and the words of denying then finish the issuance of materials operation.
When examining material in batches, Production Line storage storehouse (PW) material lacking very, the material account is manageable, when changing production line clout being return WMS manages, the PW material is perfectly clear, from inventory area can the FCL FCL feed supplement to inspection material center (KC), operation becomes for the feed supplement operation of inventory area very merely, when being particularly useful for inventory area and being the system of ASRS.
After storage center was got the desired material of client ready, WMS can print one paid inventory (Delivery Order; DO) as the foundation of a friendship.And a material requistion (KO) can a corresponding payment inventory (DO) list.The client needs to sign on DO responsible to show.Because this WMS pipe is to the quantity of each case material, so when the situation of each case material generation loss on disposal or inventory profit, can be found immediately.Usually can be when inspection material or issuance of materials point be handed over the generation above-mentioned condition, the work flow of its processing such as Fig. 4, Fig. 4 are the WMS point of the present invention unusual process flow diagrams of handing in homework, it is described in detail as follows:
Its mid point is handed in homework can be divided into two kinds of deficient quantity and excessive amounts unusually, at first when WMS finds that the quantity ratio of some friendship is paid inventory (DO) deficient (step 400), just require operator to fill in a unusual report (step 402) of paying inventory, and should unusual content of paying inventory can different forms be arranged according to the different material kind, at least comprise friendship person's name, the time that point is handed over, the item number and the quantity that should be short of/exceed material, its purpose is for writing down the name of deficient quantity and time and this operator, then check the storage space (step 404) of this material according to original inspection material inventory, this original inspection material inventory can be learnt from pay inventory, find out the storage space of this material and judge whether few inspection material (step 406), if find is really to examine material less just directly to reissue material and mend full deficient quantity (step 408) from this storage space, and need not write down this inspection material at WMS, last and carry out cyclical count (step 480) at material deficient and that exceed, and the back of making an inventory is according to the data of Material control card on every case (Bin Card) find the cause (step 490); If there is no few inspection material, just whether spendable state (step 410) is arranged to the WMS inquiry; If there is spendable material then to find out an available storage space and the full deficient quantity (step 412) of benefit, to do one afterwards immediately and adjust mark in this available storage space (step 414), this adjustment mark can be avoided being promised to undertake by other material requistions, carry out step 480 afterwards; If there is not spendable material, just can be directly according to should unusual reporting requirement system of paying inventory disengaging material (step 416) in the material requistion, do one afterwards immediately and adjust mark material (step 418) in the material requistion that this quilt disengages, carry out step 480 afterwards, the data of Material control card (Bin Card) find the cause (step 490) on making an inventory afterwards according to every case at last, can be used as the foundation of improving next time.
Find the quantity that point is handed over when WMS and exceed (step 450) than paying inventory, just require operator to fill in a unusual report (step 452) of paying inventory, then check the storage space (step 454) of this material according to original inspection material inventory, this original inspection material inventory can be learnt from pay inventory, find out the storage space of this material and judge whether many inspection materials (step 456), if find is that the material that genuine many inspection materials just directly will be examined more is directly put back to this storage space (step 458), then carry out step 480 again, and the back of making an inventory according to every case on the data of Material control card (Bin Card) find the cause (step 490); Just directly carry out step 480 if there are not many inspection materials, and finish remaining step 490.
And WMS provides the function with many material requistions (KO) merging inspection material together and issuance of materials.See also Fig. 5, Fig. 5 is the process flow diagram that merges the neck material in the WMS of the present invention and separate issuance of materials, and it is described in detail as follows:
At first merge many material requistions and be sent to stock center (step 500), and in WMS, set up a merging material requistion (step 510), merge material requistion (Consolidate Kit Order according to this at these many KO; CKO) set up one and merge payment inventory (ConsolidateDelivery Order; CDO) merge inspection material inventory (Consolidate Picking List with one; CPL) (step 520), and print this merging inspection and expect inventory and each merged inspection material inventory (step 530), this merges payment inventory and each merged payment inventory (step 540) with printing, transfer to operator afterwards, make it can utilize this merging inspection material inventory to examine material and issuance of materials (step 550), then pay inventory and put hand in homework (step 560) according to this merging, and the judging point friendship has not deficient (step 570), if handing over, point deficient this merging payment inventory promise of then inquiring about is arranged to each merged inspection material inventory (step 580), and which decides open inspection according to the sequencing of examining material list and expect that requirement is a short delivery (step 590), does not then directly finish this flow process if the some friendship has to be short of.
And WMS also be provided at merge the inspection material after, again according to inspection material inventory (PL) requested number that merges each material requistion (KO) under the inspection material inventory (CPL), go-on-go (Sort Picking) is once again with the material that merges the inspection material.Go-on-go can be used on the system's inspection material under CTO or the most situations of measuring of the little order of BTO.Material for supplier in the WMS, do not use if shelve for a long time, supplier may require client to buy, this moment, WMS went out a new data that advances in order to produce one, even storage space does not change, bar-code label on every case or the every box still needs heavily to paste, go out the data operation that void is advanced so do void, at this moment for supplier, can receive a shipment message of giving client, for client, can receive the message of a new rewinding, for WMS, promptly producing one goes out one and advances two messages, this kind operation is referred to as to buy in flow process (Buy OutProcess), if when being the material that same client has, but because of attached Ku Bieka (SubInventory Code; SIC) difference, its transfer still need be carried out according to buying in flow process (Buy Out Process), and to guarantee the correctness of every case data, Fig. 6 is a process flow diagram of buying in flow process (Buy OutProcess) of the present invention, and it is described in detail as follows:
At first warehousing system produces the seller's material the report (step 600) of one low utilization rate, and according to the report of this low utilization rate, material entitlement is passed to buyer's (step 610) by a format conversion sign indicating number, judge whether to cut apart this material (step 620) by the buyer, just produce an inspection material inventory and an operation (step 630) of paying inventory and selecting to produce new bar code or one-in-and-one-out if cut apart this material, if select to produce new bar code, then produce a new material box ID and a new bar-code label (step 635), if select the operation of one-in-and-one-out, then pay inventory and this material of virtual shipment and dispensing to the buyer (step 642) by this inspection material inventory and this, then by this material (step 644) of the virtual reception of the buyer, after buyer's point harvests, then the seller sets up different product orders (step 646) according to each item number, and by this format conversion sign indicating number, the seller provides the virtual transfer sequence number (step 650) of this material, this material is from the virtual storage center (step 660) that is passed to of the seller, and storage center uses this virtual transfer sequence number to replace work order, delete old reception document and kind order and set up new reception document and kind order (step 670), if do not cut apart this material, then produce a virtual inspection material inventory and a virtual payment inventory (step 640), carry out step 642 again, and the flow process after the continuity step 642.Above-mentioned virtual inspection material inventory and virtual payment inventory, be different from general inspection material inventory and pay inventory, reason is that virtual inspection material inventory and virtual payment inventory only are a message transmission, be that mainly material void is advanced action that void goes out to be transferred to WMS and manage in the lump, reach optimized purpose, and the format conversion sign indicating number that WMS provides can produce a virtual transfer sequence number at the material of the low utilization rate of difference, and buyer and seller only needs just can to find out this void via this sequence number and advances the material that void goes out.
Though the present invention discloses as above with aforesaid preferred embodiment; right its is not in order to limit the present invention; those skilled in the art are under the situation that does not break away from the spirit and scope of the present invention; can do some changes and retouching to the present invention, so protection scope of the present invention is as the criterion with accompanying Claim.
Claims (19)
1. the warehousing system with optimization management process is the information of material that obtains by the equipment of an Automated Data Capture, and provides a WMS to carry out an issuance of materials operation, and this issuance of materials operation comprises the following step at least:
This WMS produces a work order and a material requistion;
According to this work order and this material requistion decision inspection material mode; And
Keyholed back plate mechanism by the described confession of this WMS is carried out issuance of materials.
2. the warehousing system with optimization management process as claimed in claim 1, wherein the step according to this work order and this material requistion decision inspection material mode comprises lot inspection material and inspection material in batches.
3. the warehousing system with optimization management process as claimed in claim 2, wherein this is examined by the gross and expects it is that the material in this work order has once been examined, and the required material of this work order equals the material that a material requistion is examined.
4. the warehousing system with optimization management process as claimed in claim 3, wherein the step once examined of the material in this work order also comprises:
Simulate according to this work order and this material requistion;
Judge the state of these deficiencies of stores by this WMS;
Promise to undertake the material of shortage to each body feed tank and reserve; And
End simulation.
5. the warehousing system with optimization management process as claimed in claim 2, wherein this is examined in batches and expects it is that the material in this work order has been examined one by one, and the required material of this work order is the total for material that many material requistions are examined.
6. the warehousing system with optimization management process as claimed in claim 5, wherein the step examined one by one of the material in this work order also comprises:
Simulate according to this work order and this material requistion;
The material that keeps this required item number;
Judge the state of these deficiencies of stores by this WMS;
Promise to undertake the material of shortage to each body feed tank and reserve; And
End simulation.
7. the warehousing system with optimization management process as claimed in claim 1, wherein this keyholed back plate mechanism comprises at least:
One analog module is in order to simulate at issuance of materials and the operation of inspection material, to calculate the predetermined quantity of production line material, and produce a schedule message;
One keeps module, is the function that keeps material in order to provide, and the material of this schedule message is kept and produces one and keep message;
One reserves module, is in order to the state of judging deficiencies of stores and reserves, and produce one and reserve message;
One promise module is to pay this material in order to material and promise that affirmation is retained and is reserved, produces a promise message according to this reservation message and this reservation message; And
One deduction module is in order to the function of deduction material quantity to be provided, when examining the material operation, to deduct by this promise message.
Above-mentioned WMS is by these five kinds of modules the flow process of issuance of materials operation to be carried out keyholed back plate.
8. warehousing system with optimization management process, providing any hands in homework, compare by this WMS generation one a payment inventory and a material requistion, when the quantity of a quantity of friendship material and this payment inventory has discrepancy, this WMS is more just handed over unusual operation, and this point hands over unusual work flow to comprise the following step at least:
Fill in a unusual report of paying inventory;
Check the storage space of this material and revise the discrepancy record of this payment inventory;
Carry out cyclical count at this material;
Data according to box card on every case are checked; And
It is that some Bank of Communications in order at issuance of materials operation and the operation of inspection material is that wherein above-mentioned this point is handed in homework, and to each case material, and finds out the material that inventory profit and loss on disposal take place by this WMS keyholed back plate.
9. the warehousing system with optimization management process as claimed in claim 8, the report that wherein should pay inventory unusually comprises friendship person's name at least, puts time, this item number that be short of/exceeds material and quantity of handing over.
10. the warehousing system with optimization management process as claimed in claim 8, the step of wherein revising the discrepancy record of this payment inventory comprise that also one judges and examines material/the examine step of material more less.
11. the warehousing system with optimization management process as claimed in claim 10, wherein this judgement step of examining the situation of material less also comprises, when confirming to examine material less, reissue material to mend completely deficient quantity from this storage space, and when really admitting a fault few inspection material, but whether inquiry has the state of spent material.
12. the warehousing system with optimization management process as claimed in claim 11, but wherein when the state of spent material, also comprise:
Find out an available storage space and the full deficient quantity of benefit; And
Do an adjustment immediately and be recorded in this available storage space.
13. the warehousing system with optimization management process as claimed in claim 11, but wherein when not having the state of spent material, also comprise:
Material in the material requistion is disengaged in the requirement system; And
Do one immediately and adjust mark material in the material requistion that this quilt disengages.
14. the warehousing system with optimization management process as claimed in claim 10, wherein the step of the situation of the many inspections of this judgement material also comprises the step of the material of these many inspections directly being put back to this storage space.
15. the warehousing system with optimization management process provides a method that merges the neck material and separate issuance of materials, this method comprises the following step at least:
Merge many material requistions and be sent to a stock center, and set up a merging material requistion;
Set up one according to this merging material requistion and merge a payment inventory and a merging inspection material inventory;
Examine material and issuance of materials according to this merging inspection material inventory;
Paying inventory according to this merging puts and hands in homework;
Carrying out a friendship judges;
Inquire about this merging and pay the inventory promise to each merged this material requistion; And
Decide this material requistion of short delivery according to the sequencing of this inspection material list.
16. the warehousing system with optimization management process provides a method of buying in flow process, this method comprises the following step at least:
This warehousing system produces a seller material the report of one low utilization rate;
According to the report of this low utilization rate, this material entitlement is passed to a buyer by a format conversion sign indicating number;
This material of virtual shipment and dispensing are to this buyer;
This material of the virtual reception of this buyer;
This seller sets up different product orders according to the item number of each this material;
By this format conversion sign indicating number, this seller provides the virtual transfer sequence number of this material;
This material is from the virtual storage center that is passed to of this seller; And
This warehousing system uses this virtual transfer sequence number to set up new reception document and kind order.
17. the warehousing system with optimization management process as claimed in claim 16 wherein more provides the step of whether cutting apart this material with this material entitlement by the step that a format conversion sign indicating number is passed to a buyer:
When cutting apart this material, produce an inspection material inventory and and pay inventory, and select to produce the operation of new bar code or one-in-and-one-out; And
When not cutting apart this material, produce a virtual inspection material inventory and a virtual payment inventory.
18. also comprising, the warehousing system with optimization management process as claimed in claim 17, the step of wherein cutting apart this material produce a new material box ID and a new bar-code label.
19. the warehousing system with optimization management process as claimed in claim 16, wherein this virtual transfer sequence number is in order to replace work order, old reception document and the kind order of deletion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01122472 CN1395202A (en) | 2001-07-11 | 2001-07-11 | Warehousing and storage system with optimum management process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01122472 CN1395202A (en) | 2001-07-11 | 2001-07-11 | Warehousing and storage system with optimum management process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1395202A true CN1395202A (en) | 2003-02-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01122472 Pending CN1395202A (en) | 2001-07-11 | 2001-07-11 | Warehousing and storage system with optimum management process |
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| Country | Link |
|---|---|
| CN (1) | CN1395202A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102456171A (en) * | 2010-10-20 | 2012-05-16 | 厦门市建潘卫厨有限公司 | Information processing method for producing plate type combined cabinet according to order |
| CN102541866A (en) * | 2010-12-15 | 2012-07-04 | 金蝶软件（中国）有限公司 | Business document merging method, generating method and system |
| CN102867245A (en) * | 2012-09-08 | 2013-01-09 | 无锡中科苏惠自动化技术有限公司 | Comprehensive inventory management method for production materials |
| CN102880946A (en) * | 2012-11-05 | 2013-01-16 | 江苏韩通船舶重工有限公司 | Ship production management system and management method thereof |
| CN104200340A (en) * | 2014-07-29 | 2014-12-10 | 北京能源投资（集团）有限公司 | Intelligent inventory management method and system |
| CN107025532A (en) * | 2016-02-02 | 2017-08-08 | 南京南车浦镇工业物流有限公司 | A kind of Intelligent logistics method |
| CN110009180A (en) * | 2019-01-23 | 2019-07-12 | 曲阜师范大学 | A kind of block chain JIT production management method |
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2001
- 2001-07-11 CN CN 01122472 patent/CN1395202A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102456171A (en) * | 2010-10-20 | 2012-05-16 | 厦门市建潘卫厨有限公司 | Information processing method for producing plate type combined cabinet according to order |
| CN102541866A (en) * | 2010-12-15 | 2012-07-04 | 金蝶软件（中国）有限公司 | Business document merging method, generating method and system |
| CN102867245A (en) * | 2012-09-08 | 2013-01-09 | 无锡中科苏惠自动化技术有限公司 | Comprehensive inventory management method for production materials |
| CN102880946A (en) * | 2012-11-05 | 2013-01-16 | 江苏韩通船舶重工有限公司 | Ship production management system and management method thereof |
| CN104200340A (en) * | 2014-07-29 | 2014-12-10 | 北京能源投资（集团）有限公司 | Intelligent inventory management method and system |
| CN107025532A (en) * | 2016-02-02 | 2017-08-08 | 南京南车浦镇工业物流有限公司 | A kind of Intelligent logistics method |
| CN110009180A (en) * | 2019-01-23 | 2019-07-12 | 曲阜师范大学 | A kind of block chain JIT production management method |
| CN110009180B (en) * | 2019-01-23 | 2020-12-22 | 曲阜师范大学 | Punctual production control method based on block chain |
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