CN102862178B - Full-automatic edge trimmer - Google Patents
Full-automatic edge trimmer Download PDFInfo
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- CN102862178B CN102862178B CN201110189116.0A CN201110189116A CN102862178B CN 102862178 B CN102862178 B CN 102862178B CN 201110189116 A CN201110189116 A CN 201110189116A CN 102862178 B CN102862178 B CN 102862178B
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Abstract
The invention provides a full-automatic edge trimmer, comprising a machine frame, a control system, a servo motor, a gas cylinder, a stepping motor rectifying device, wherein the upper part of the machine frame is provided with a positioning and detecting mechanism, a cross-cut trimming mechanism and a vertical-cut trimming mechanism in turn from left to right; the positioning and detecting mechanism comprises a left color code optical fiber sensor, a middle color code optical fiber sensor and a right color code optical fiber sensor which are arranged at interval; the control system comprises a programmable logic controller; the signal output ends of the left color code optical fiber sensor, the middle color code optical fiber sensor and the right color code optical fiber sensor are respectively connected with the signal input end of the programmable logic controller; and the control signal output end of the programmable logic controller is connected with the control signal input ends of the gas cylinder, the servo motor and the stepping motor rectifying device. With the adoption of the full-automatic edge trimmer provided by the invention, PVC cards at the upper layer, the middle layer and the lower layer are processed to form right-angle depending references of which the specifications are same, so that the marks can be printed without manpower, and the efficiency of the packaging process is improved.
Description
Technical field
The present invention relates to a kind of full automatic edge cutter.
Background technology
PVC smart card is to be attached together and formed by upper, middle and lower 3-tier architecture, upper and lower two-layer be PVC precoat, one deck of therebetween is PVC core material layer (inside having induction antenna, chip).
Upper and lower two-layer PVC precoat is printed with respectively different card patterns, due to the difference in printing position, for the pattern of upper and lower two shell fabrics and middle core material layer all align are attached together, prior art is general first by manually aligning typographic(al) mark, then perforation, upper, middle and lower layer is worn together, and then spot-welded together.Therefore, cause that to attach together operation time-consuming, efficiency is very low, is unfavorable for the large batch of production of smart card.
Summary of the invention
The invention provides a kind of full automatic edge cutter, can improve the efficiency that attaches together operation.
A kind of full automatic edge cutter, comprise frame, control system, servomotor and cylinder and stepper motor deviation correcting device, the top of frame is provided with positioning detection mechanism from left to right successively, crosscut trimming mechanism and rip cutting trimming mechanism, described positioning detection mechanism comprises spaced left colour code Fibre Optical Sensor, middle colour code Fibre Optical Sensor and right colour code Fibre Optical Sensor, the end of described rack table is provided with clamp mechanism, described clamp mechanism is connected with ball screw guide rail feed mechanism, described control system comprises Programmable Logic Controller, left colour code Fibre Optical Sensor, the signal output part of right colour code Fibre Optical Sensor and middle colour code Fibre Optical Sensor is connected with the signal input part of Programmable Logic Controller respectively, control signal output and the cylinder of Programmable Logic Controller, the control signal input of servomotor and stepper motor deviation correcting device is connected, the control signal output of cylinder is connected with crosscut trimming mechanism and rip cutting trimming mechanism, the control signal output of servomotor is connected with ball screw guide rail feed mechanism.
Full automatic edge cutter of the present invention can be by each upper, middle and lower layer PVC card after treatment, all form an identical right-angle side of specification by angle benchmark, workman only need to by these upper, middle and lower layer PVC card by angle benchmark all align, just very simply complete attaching together of PVC smart card upper, middle and lower layer, without manual-alignment typographic(al) mark, improve the efficiency that attaches together operation.
Brief description of the drawings
Fig. 1 is the front view of full automatic edge cutter of the present invention;
Fig. 2 is the side view of full automatic edge cutter of the present invention;
Fig. 3 is the top view of full automatic edge cutter of the present invention;
Fig. 4 is the control logic block diagram of full automatic edge cutter of the present invention.
In figure: 1-frame, 2-positioning detection mechanism, 3-crosscut trimming mechanism, 4-rip cutting trimming mechanism, 5-clamp mechanism, 6-receiving mechanism, 7-control panel, 8-ball screw guide rail feed mechanism, 9-stepper motor deviation correcting device, colour code Fibre Optical Sensor in 21-, the left colour code Fibre Optical Sensor of 22-, the right colour code Fibre Optical Sensor of 23-, 24-bearing, 25-fixed mount, 26-support, 27-slide block, 28-servomotor, 29-buncher, 30-Programmable Logic Controller, 31-cylinder.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the present invention is clearly and completely described.
Figure 1 shows that the front schematic view of full automatic edge cutter of the present invention, described full automatic edge cutter comprises frame 1, the top of frame 1 is provided with positioning detection mechanism 2, crosscut trimming mechanism 3 and rip cutting trimming mechanism 4 from left to right successively, between crosscut trimming mechanism 3 and rip cutting trimming mechanism 4, is vertical setting.As shown in Figure 1, crosscut trimming mechanism 3 is the upper right corner that is horizontally installed on frame 1, and rip cutting trimming mechanism 4 is the right side that is longitudinally arranged on frame 1.Be close to rip cutting trimming mechanism 4 and be provided with receiving mechanism 6.
Please also refer to Fig. 3, described positioning detection mechanism 2 comprises the bearing 24 being fixed in frame 1, on bearing 24, be fixed with horizontally disposed fixed mount 25, a support 26 is fixed respectively at the two ends of fixed mount 25, can slide along fixed mount 25 length directions (being horizontal direction) in one end of support 26.Concrete, can offer respectively at fixed mount 25 two ends the bar hole of a horizontal direction, one end correspondence of support 26 is offered two fixing holes, slide into after predeterminated position at support 26, for example, pass the bar hole on fixed mount 25, two fixing holes of support 26 one end by locking part (screw) again, support 26 is locked on fixed mount 25.Each support 26 is provided with the slide block 27 that can slide along support 26 length directions (being vertical direction).Concrete, can on support 26, offer the bar hole of a vertical direction, slide block 27 correspondences are offered two fixing holes, slide into after predeterminated position at slide block 27, for example, pass two fixing holes on bar hole, the slide block 27 on support 26 by locking part (screw) again, slide block 27 is locked on support 26.The middle part of fixed mount 25 is also provided with slide block 27, and slide block 27 can be slidably arranged on fixed mount 25 by screw mandrel.
Colour code Fibre Optical Sensor 21 in fixing on the slide block 27 at fixed mount 25 middle parts, the slide block 27 being fixed on two side stands 26 is fixed respectively left colour code Fibre Optical Sensor 22 and right colour code Fibre Optical Sensor 23, and middle colour code Fibre Optical Sensor 21, left colour code Fibre Optical Sensor 22 and right colour code Fibre Optical Sensor 23 are positioned in same level.
The end of described frame 1 table top is provided with clamp mechanism 5, and described clamp mechanism 5 is connected with ball screw guide rail feed mechanism 8, and clamp mechanism 5 can be driven along the length direction of frame 1 table top and be slided by ball screw guide rail feed mechanism 8 (as shown in Figure 2).
The table top of described frame 1 is also provided with the stepper motor deviation correcting device 9 being connected with Programmable Logic Controller 30, the clamping device that described stepper motor deviation correcting device 9 can comprise stepper motor and be connected with stepper motor, as shown in Figure 3, described clamping device is arranged on the both sides of bearing 24, can be swung at described frame 1 table-board to right or left by step motor control.The side of described frame 1 is provided with control panel 7.
Please refer to Fig. 4, the control system of described full automatic edge cutter comprises Programmable Logic Controller 30, and the signal output part of left colour code Fibre Optical Sensor 22, right colour code Fibre Optical Sensor 23 and middle colour code Fibre Optical Sensor 21 is connected with the signal input part of Programmable Logic Controller 30 respectively.
The course of work of full automatic edge cutter of the present invention is described below:
On the upper, middle and lower-ranking of PVC smart card, be all printed with in advance 3 gauge points of same size, read as printing surface reference point for machine.2 of left and right gauge point is used as the alignment marker of X-axis; Middle 1 gauge point is used as the alignment marker at zero point of X-axis.
The PVC card that as workman, one is printed with to above-mentioned gauge point is placed on (A station place) after frame 1 table top, press the start button on control panel 7, Programmable Logic Controller 30 control step motor deviation correcting devices 9 start to drive PVC card to move forward and backward action, when the left colour code Fibre Optical Sensor 22 on frame 1 table top, right colour code Fibre Optical Sensor 23 read 2 gauge points that left and right aligns, represent that X-axis finds, stepper motor deviation correcting device 9 tasks complete, and stop mobile.Then, Programmable Logic Controller 30 is controlled servomotor 28 and is driven ball screw guide rail feed mechanism 8, and then drive clamp mechanism 5 to move to PVC Ka Chu, clamp mechanism 5 is clamped the limit of PVC card, start to move forward, central colour code Fibre Optical Sensor 21 reads after gauge point middle on PVC card, represent that X-axis finds zero point, servomotor 28 drive clamp mechanism 5 by PVC card according to the distance presetting (B station place), deliver under the horizontal pneumatic cutting knife of crosscut trimming mechanism 3 and stop, horizontal pneumatic cutting knife action, cuts a limit parallel with X-axis; After cutting, servomotor 28 drive clamp mechanism 5 again by PVC card according to predefined distance (C station place), deliver under the longitudinal pneumatic cutting knife of rip cutting trimming mechanism 4 and stop, longitudinal pneumatic cutting knife action, cuts a limit parallel with Y-axis; After cutting, servomotor 28 drives clamp mechanism 5 that PVC card is delivered to receiving mechanism 6 places (D station place), unclamp clamp mechanism 5, Programmable Logic Controller 30 is controlled buncher 29, is pulled out the PVC card having cut and is put into material collecting device (E station place) by receiving mechanism 6.
Each that cross according to the above-mentioned flow processing of full automatic edge cutter of the present invention upper, middle and lower layer PVC card, all form an identical right-angle side of specification by angle benchmark, workman only need to by these upper, middle and lower layer PVC card by angle benchmark all align, just very simply complete attaching together of PVC smart card upper, middle and lower layer, without manual-alignment typographic(al) mark, improve the efficiency that attaches together operation.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited to this, any belong to those skilled in the art the present invention disclose technical scope in; the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (5)
1. a full automatic edge cutter, it is characterized in that: comprise frame (1), control system, servomotor (28) and cylinder (31) and stepper motor deviation correcting device (9), the top of frame (1) is provided with positioning detection mechanism (2) from left to right successively, crosscut trimming mechanism (3) and rip cutting trimming mechanism (4), described positioning detection mechanism (2) comprises spaced left colour code Fibre Optical Sensor (22), middle colour code Fibre Optical Sensor (21) and right colour code Fibre Optical Sensor (23), the end of described frame (1) table top is provided with clamp mechanism (5), described clamp mechanism (5) is connected with ball screw guide rail feed mechanism (8), described control system comprises Programmable Logic Controller (30), left colour code Fibre Optical Sensor (22), the signal output part of right colour code Fibre Optical Sensor (23) and middle colour code Fibre Optical Sensor (21) is connected with the signal input part of Programmable Logic Controller (30) respectively, the control signal output of Programmable Logic Controller (30) and cylinder (31), servomotor (28) is connected with the control signal input of stepper motor deviation correcting device (9), the control signal output of cylinder (31) is connected with crosscut trimming mechanism (3) and rip cutting trimming mechanism (4), the control signal output of servomotor (28) is connected with ball screw guide rail feed mechanism (8), described positioning detection mechanism (2) also comprises the bearing (24) being fixed in frame (1), on bearing (24), be fixed with horizontally disposed fixed mount (25), a support (26) is fixed respectively at the two ends of fixed mount (25), each support (26) is provided with the slide block (27) that can slide along support (26) length direction, the middle part of fixed mount (25) is provided with slide block (27), the upper fixing described middle colour code Fibre Optical Sensor (21) of slide block (27) at fixed mount (25) middle part, the slide block (27) being fixed on two side stands (26) is fixed respectively described left colour code Fibre Optical Sensor (22) and described right colour code Fibre Optical Sensor (23).
2. full automatic edge cutter as claimed in claim 1, it is characterized in that: between crosscut trimming mechanism (3) and rip cutting trimming mechanism (4), be vertical setting, crosscut trimming mechanism (3) is the upper right corner that is horizontally installed on frame (1), and rip cutting trimming mechanism (4) is the right side that is longitudinally arranged on frame (1).
3. full automatic edge cutter as claimed in claim 1, it is characterized in that: be close to rip cutting trimming mechanism (4) and be provided with receiving mechanism (6), receiving mechanism (6) is connected with buncher (29), and the control signal output of Programmable Logic Controller (30) is connected with the control signal input of buncher (29).
4. full automatic edge cutter as claimed in claim 1, is characterized in that: described clamp mechanism (5) can be driven along the length direction of frame (1) table top and be slided by ball screw guide rail feed mechanism (8).
5. full automatic edge cutter as claimed in claim 1, it is characterized in that: the clamping device that described stepper motor deviation correcting device (9) comprises stepper motor and is connected with stepper motor, described clamping device is arranged on the both sides of bearing (24), can be swung at described frame (1) table-board to right or left by step motor control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110189116.0A CN102862178B (en) | 2011-07-07 | 2011-07-07 | Full-automatic edge trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110189116.0A CN102862178B (en) | 2011-07-07 | 2011-07-07 | Full-automatic edge trimmer |
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| Publication Number | Publication Date |
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| CN102862178A CN102862178A (en) | 2013-01-09 |
| CN102862178B true CN102862178B (en) | 2014-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110189116.0A Active CN102862178B (en) | 2011-07-07 | 2011-07-07 | Full-automatic edge trimmer |
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| CN103465301B (en) * | 2013-09-26 | 2015-07-08 | 常州市新创复合材料有限公司 | Sheet edge-cutting automatic adjusting device and method of thermoplastic plate mould impregnation equipment |
| CN103737638B (en) * | 2013-12-26 | 2016-01-20 | 宁波市鄞州秀昶机电有限公司 | Edge-trimming machine |
| CN104354175B (en) * | 2014-09-30 | 2016-05-04 | 张家港市金立纳米高弹材料有限公司 | A kind of chinampa cutter sweep |
| CN104827519B (en) * | 2015-05-12 | 2017-01-25 | 浙江舒康五金制品有限公司 | Paper pulp molding edge trimmer |
| CN104943353B (en) * | 2015-06-02 | 2018-01-19 | 深圳市索登科技有限公司 | A kind of overlay film, cut and impression integration apparatus |
| CN105171136B (en) * | 2015-09-16 | 2017-09-19 | 杭州西姆森机械有限公司 | A kind of automatic chamfered edge of spring steel band and the equipment of compensation |
| CN106136461B (en) * | 2016-10-15 | 2019-05-28 | 温州东浩塑胶有限公司 | A kind of efficient sole edge-trimming tool of shoemaking |
| CN106346532B (en) * | 2016-10-18 | 2018-09-18 | 福建师范大学福清分校 | The positive ridge tiles accessory automatic trimming devices of PVC |
| CN107309927B (en) * | 2017-08-25 | 2022-09-02 | 泰山石膏（宣城）有限公司 | Automatic tracking control system for cutting off cutter of edge sealing adhesive tape |
| CN111516027B (en) * | 2019-02-01 | 2021-11-02 | 中国石油天然气股份有限公司 | Edge cutting tool |
| CN111321581B (en) * | 2020-05-10 | 2021-08-27 | 日照职业技术学院 | Prevent fold cloth edge cutting device |
| CN112025843B (en) * | 2020-08-26 | 2022-04-12 | 常州特米内图像技术有限公司 | Method for automatically realizing matching and positioning of edge inspection image and cutting line |
| CN113600923B (en) * | 2021-07-30 | 2022-06-28 | 广东利元亨智能装备股份有限公司 | Edge cutting equipment, battery production system and battery core edge cutting method |
| CN113894852B (en) * | 2021-12-09 | 2022-03-29 | 杭州爱科科技股份有限公司 | Control method of cutting equipment |
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| GB9614112D0 (en) * | 1996-05-14 | 1996-09-04 | Esselte Nv | A printing device with automatic cut |
| CN2322757Y (en) * | 1998-03-27 | 1999-06-09 | 陈祥基 | Laternal shear feed mechanism with automatic deflection correction function |
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| CN102862178A (en) | 2013-01-09 |
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