CN102848983B - Method for producing boot reinforcing plate - Google Patents
Method for producing boot reinforcing plate Download PDFInfo
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- CN102848983B CN102848983B CN201210301505.2A CN201210301505A CN102848983B CN 102848983 B CN102848983 B CN 102848983B CN 201210301505 A CN201210301505 A CN 201210301505A CN 102848983 B CN102848983 B CN 102848983B
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- brace panel
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Abstract
The invention relates to a method for producing a boot reinforcing plate assembly, and belongs to the technical field of automobile interior trims. According to the method, the boot reinforcing plate assembly is made of nonwoven fabrics and reinforcing plates, and the finished product is produced by seam turning, adhesive spraying, assembly, attachment and inspection. The performance indexes of light weight, high strength and the like of the boot reinforcing plate assembly produced by using the method are achieved and meet the third international advanced level; the weight of the boot reinforcing plate assembly is greatly reduced, and the requirement of light weight design of the entire automobile is met; the product has high rigidity and does not fracture or fall off; the product is produced by a production line during the entire production, the labor intensity of workers during production is greatly reduced, and the production efficiency is improved; no semi-finished products are accumulated during the production, the manufacture cost is saved; and no toxic substances are produced during the production, and the product is environment-friendly.
Description
Technical field
The present invention relates to a kind of production method of car trunk brace panel, specifically for being arranged on below auto rear seat, rear bulkhead front, plays effect practical and attractive in appearance, belongs to technical field of automotive upholstery.
Background technology
Car trunk brace panel assembly is generally installed on below back seat, rear bulkhead front, plays effect practical and attractive in appearance.More and more pursuing High Performance, environment-friendly type, energy-saving, lightweight, personalized epoch, the interior trim of automobile is the same with the profile of automobile, becomes the key factor that people choose automobile.Therefore also more and more higher to the requirement of automotive upholstery.In the prior art, the performance figure such as low grammes per square metre, high strength of baggage container brace panel assembly become bottleneck, govern the development of baggage container brace panel assembly.Existing baggage container brace panel assembly normally adopts PET+ wood flour board straight forming, and this kind of forming process mainly also exists following problem: 1, cost of product is high; 2, product weight is large, is unfavorable for car load lightweight and cost-saving.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, thus a kind of production method of pasting a reinforced rib at nonwoven fabrics is behind provided; Product weight reduces greatly, meets the requirement of car load light-weight design; The cost of product reduces greatly, meets the demand that enterprise is cost-saving; Product, in whole production process, only needs the vertical and complete inspection vanning of sewing, glue spraying group, greatly reduces the labour intensity of workman in production process, and improve production efficiency; The whole production process of product does not have objectionable impurities to produce, and belongs to the production method of the car trunk brace panel assembly of environment-friendly products.
According to technical scheme provided by the invention, a kind of production method of car trunk brace panel, described method comprises the steps:
A, sewing: by sewing machine, by Velcro sewing on nonwoven cloth cover blanket;
B, face blanket glue spraying: be placed on by face blanket on the blanket glue spraying tool of face, after location, use FE Glue Gun to carry out uniform fold glue spraying at face blanket assigned address, obtain glue spraying face blanket;
C, brace panel glue spraying: be placed on by brace panel on brace panel glue spraying tool, after location, use FE Glue Gun to carry out uniform fold glue spraying at brace panel assigned address;
D, fabric, brace panel are fitted: put into by face blanket complete for glue spraying on the vertical joint tool of group and locate, then brace panel complete for glue spraying are placed on face blanket assigned address and position; After location, face blanket and brace panel are bonded;
E, binding mark: organizing the baggage container brace panel assembly assigned address stickup qualified label stood;
F, inspection: according to standard test surface, horizontal flammability, odour intensity and the qualified situation of disruption characteristic, obtain product car trunk brace panel;
G, vanning warehouse-in: accurately case according to packing technique standard through verified baggage container brace panel assembly.
The concrete Interventions Requested of described inspection and standard as follows:
(1) answer surfacing during inspection, zero damage, break, the concavo-convex and unequal defect of tone of fold, base material;
(2) horizontal flammability V≤100mm/min; Odour intensity :≤3.0; After 100 DEG C × 4h, no matter how to come off, distortion and external lesional, after stablizing 6h under normal temperature, function is without damage; Disruption characteristic, L, T >=30N; Content of formaldehyde≤10mg/kg.
Described blanket is non-woven fabric face blanket, and grammes per square metre is 210-230g/m
2.
Tool of the present invention has the following advantages: the invention solves the performance figure such as the lightweight of baggage container brace panel assembly, high strength, reach 3 grades of international forward position levels; Greatly reduce the weight of baggage container brace panel assembly, meet the requirement of car load light-weight design; Group adopts S. A. group to found tool immediately, ensure that and improves operating efficiency by the accuracy that group is vertical simultaneously; The rigidity of product is high, can not fracture, sagging; Do not have half-blank to pile up in way, saved manufacturing cost; The whole production process of product does not have objectionable impurities to produce, and belongs to environment-friendly products.
Detailed description of the invention
The present invention below will further describe with regard to following examples:
Described Velcro weaves Co., Ltd purchased from Wuxi lily; Brace panel is purchased from Wuxi Feng Yi Car assessories Co., Ltd;
Embodiment one: the production craft step of Mitsubishi of Guangzhou Automobile Workshop 3X45 baggage container brace panel assembly is as follows:
Product specification: L984 × W53 × 24 mm
A production method for car trunk brace panel, described method comprises the steps:
A, sewing: by sewing machine, by Velcro sewing on nonwoven cloth cover blanket;
B, face blanket glue spraying: be placed on by face blanket on the blanket glue spraying tool of face, after location, use FE Glue Gun to carry out glue spraying at face blanket assigned address, obtain glue spraying face blanket;
C, brace panel glue spraying: be placed on by brace panel on brace panel glue spraying tool, after location, use FE Glue Gun to carry out glue spraying at brace panel assigned address;
D, fabric, brace panel are fitted: put into by face blanket complete for glue spraying on the vertical joint tool of group and locate, then brace panel complete for glue spraying are placed on face blanket assigned address and position; After location, face blanket and brace panel are bonded;
E, binding mark: organizing the baggage container brace panel assembly assigned address stickup qualified label stood;
F, inspection: according to standard test surface, horizontal flammability, odour intensity and the qualified situation of disruption characteristic, obtain product car trunk brace panel;
G, vanning warehouse-in: accurately case according to packing technique standard through verified baggage container brace panel assembly.
The production method of described car trunk brace panel, the concrete Interventions Requested of described inspection and standard as follows:
(1) answer surfacing during inspection, zero damage, break, the concavo-convex and unequal defect of tone of fold, base material;
(2) horizontal flammability V≤100mm/min; Odour intensity :≤3.0; After 100 DEG C × 4h, no matter how to come off, distortion and external lesional, after stablizing 6h under normal temperature, function is without damage; Disruption characteristic, L, T >=30N; Content of formaldehyde≤10mg/kg.
Described blanket is non-woven fabric face blanket, and grammes per square metre is 210-230g/m
2.
Claims (3)
1. a production method for car trunk brace panel assembly, is characterized in that, described method comprises the steps:
A, sewing: by sewing machine, by Velcro sewing on nonwoven cloth cover blanket;
B, face blanket glue spraying: be placed on by face blanket on the blanket glue spraying tool of face, after location, use FE Glue Gun in the even glue spraying of face blanket assigned address, obtain glue spraying face blanket;
C, brace panel glue spraying: be placed on by brace panel on brace panel glue spraying tool, after location, use FE Glue Gun to carry out uniform fold glue spraying at brace panel assigned address;
D, fabric, brace panel are fitted: put into by face blanket complete for glue spraying on the vertical joint tool of group and locate, then brace panel complete for glue spraying are placed on face blanket assigned address and position; After location, face blanket and brace panel are bonded;
E, binding mark: organizing the baggage container brace panel assembly assigned address stickup qualified label stood;
F, inspection: according to standard test surface, horizontal flammability, odour intensity and the qualified situation of disruption characteristic, obtain product car trunk brace panel assembly;
G, vanning warehouse-in: accurately case according to packing technique standard through verified baggage container brace panel assembly.
2. the production method of car trunk brace panel assembly as claimed in claim 1, is characterized in that: the concrete Interventions Requested of described inspection and standard as follows:
(1) answer surfacing during inspection, zero damage, break, the concavo-convex and unequal defect of tone of fold, base material;
(2) horizontal flammability V≤100mm/min; Odour intensity :≤3.0; After 100 DEG C × 4h, no matter come off, distortion and external lesional, after stablizing 6h at normal temperatures, function is without damage; Disruption characteristic, L, T >=30N; Content of formaldehyde≤10mg/kg.
3. the production method of car trunk brace panel assembly as claimed in claim 1, is characterized in that: described blanket is non-woven fabric face blanket, and grammes per square metre is 210-230g/m
2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210301505.2A CN102848983B (en) | 2012-08-23 | 2012-08-23 | Method for producing boot reinforcing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210301505.2A CN102848983B (en) | 2012-08-23 | 2012-08-23 | Method for producing boot reinforcing plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102848983A CN102848983A (en) | 2013-01-02 |
| CN102848983B true CN102848983B (en) | 2015-01-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210301505.2A Active CN102848983B (en) | 2012-08-23 | 2012-08-23 | Method for producing boot reinforcing plate |
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| Country | Link |
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| CN (1) | CN102848983B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1302364A1 (en) * | 2001-10-09 | 2003-04-16 | HV Developpement, SARL | Process for making floor mats for automobiles, injection mould for carrying out that process and resulting floor mat |
| CN201224358Y (en) * | 2008-05-14 | 2009-04-22 | 江阴延利汽车饰件有限公司 | Side wall decorative board for sedan boot |
| CN101462107A (en) * | 2007-12-18 | 2009-06-24 | 天津静达保光汽车零部件有限公司 | Novel method for reinforcing steel plate for strengthening rigidity of vehicle steel plate and improving quality of surface layer |
| CN101659229A (en) * | 2009-09-10 | 2010-03-03 | 无锡吉兴汽车声学部件科技有限公司 | Production method of car trunk carpet |
| CN201777309U (en) * | 2010-04-29 | 2011-03-30 | 比亚迪股份有限公司 | Vehicle rear structure and vehicle |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10109582A (en) * | 1996-10-08 | 1998-04-28 | Hino Motors Ltd | Floor mat for vehicle |
-
2012
- 2012-08-23 CN CN201210301505.2A patent/CN102848983B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1302364A1 (en) * | 2001-10-09 | 2003-04-16 | HV Developpement, SARL | Process for making floor mats for automobiles, injection mould for carrying out that process and resulting floor mat |
| CN101462107A (en) * | 2007-12-18 | 2009-06-24 | 天津静达保光汽车零部件有限公司 | Novel method for reinforcing steel plate for strengthening rigidity of vehicle steel plate and improving quality of surface layer |
| CN201224358Y (en) * | 2008-05-14 | 2009-04-22 | 江阴延利汽车饰件有限公司 | Side wall decorative board for sedan boot |
| CN101659229A (en) * | 2009-09-10 | 2010-03-03 | 无锡吉兴汽车声学部件科技有限公司 | Production method of car trunk carpet |
| CN201777309U (en) * | 2010-04-29 | 2011-03-30 | 比亚迪股份有限公司 | Vehicle rear structure and vehicle |
Non-Patent Citations (1)
| Title |
|---|
| JP特开平10-109582A 1998.04.28 * |
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| Publication number | Publication date |
|---|---|
| CN102848983A (en) | 2013-01-02 |
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