CN102848983A - Method for producing boot reinforcing plate - Google Patents
Method for producing boot reinforcing plate Download PDFInfo
- Publication number
- CN102848983A CN102848983A CN2012103015052A CN201210301505A CN102848983A CN 102848983 A CN102848983 A CN 102848983A CN 2012103015052 A CN2012103015052 A CN 2012103015052A CN 201210301505 A CN201210301505 A CN 201210301505A CN 102848983 A CN102848983 A CN 102848983A
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- Prior art keywords
- brace panel
- glue spraying
- blanket
- face blanket
- production
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The invention relates to a method for producing a boot reinforcing plate assembly, and belongs to the technical field of automobile interior trims. According to the method, the boot reinforcing plate assembly is made of nonwoven fabrics and reinforcing plates, and the finished product is produced by seam turning, adhesive spraying, assembly, attachment and inspection. The performance indexes of light weight, high strength and the like of the boot reinforcing plate assembly produced by using the method are achieved and meet the third international advanced level; the weight of the boot reinforcing plate assembly is greatly reduced, and the requirement of light weight design of the entire automobile is met; the product has high rigidity and does not fracture or fall off; the product is produced by a production line during the entire production, the labor intensity of workers during production is greatly reduced, and the production efficiency is improved; no semi-finished products are accumulated during the production, the manufacture cost is saved; and no toxic substances are produced during the production, and the product is environment-friendly.
Description
Technical field
The present invention relates to a kind of production method of car trunk brace panel, specifically be used for being installed in the auto rear seat below, effect practical and attractive in appearance is played in rear bulkhead the place ahead, belongs to the automotive upholstery technical field.
Background technology
Car trunk brace panel assembly generally is installed on the back seat below, and effect practical and attractive in appearance is played in rear bulkhead the place ahead.More and more pursuing High Performance, environment-friendly type, energy-saving, lightweight, Extraordinary epoch, the interior trim of automobile is the same with the profile of automobile, becomes the key factor that people choose automobile.Therefore also more and more higher to the requirement of automotive upholstery.In the prior art, the performance figure such as the low grammes per square metre of baggage container brace panel assembly, high strength become bottleneck, are restricting the development of baggage container brace panel assembly.Existing baggage container brace panel assembly normally adopts PET+ wood flour board straight forming, and this kind forming process mainly exists following problem: 1, cost of product is high; 2, product weight is large, is unfavorable for the car load lightweight and saves cost.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, thereby a kind of production method of pasting a reinforced rib at nonwoven fabrics behind is provided; Product weight reduces greatly, has satisfied the requirement of car load light-weight design; The cost of product reduces greatly, has satisfied the demand that enterprise saves cost; Product only needs sewing, the vertical and complete inspection vanning of glue spraying group in whole production process, greatly reduce the labour intensity of workman in the production process, and improved production efficiency; The whole production process of product does not have objectionable impurities to produce, and belongs to the production method of the car trunk brace panel assembly of environment-friendly products.
According to technical scheme provided by the invention, a kind of production method of car trunk brace panel, described method comprises the steps:
A, sewing: by sewing machine, with the Velcro sewing to nonwoven cloth cover blanket;
B, face blanket glue spraying: the face blanket is placed on the face blanket glue spraying tool, locate complete after, use FE Glue Gun to carry out the uniform fold glue spraying at face blanket assigned address, obtain glue spraying face blanket;
C, brace panel glue spraying: brace panel is placed on the brace panel glue spraying tool, locate complete after, use FE Glue Gun to carry out the uniform fold glue spraying at the brace panel assigned address;
D, fabric, brace panel fit: the face blanket that glue spraying is complete is put on the vertical joint tool of group and is located, and the brace panel that glue spraying is complete is placed on face blanket assigned address and positions again; Locate complete after, face blanket and brace panel are bonded;
E, binding mark: paste qualified label at the vertical baggage container brace panel assembly assigned address of finishing of group;
F, check: according to standard test surface, horizontal firing, odour intensity and the qualified situation of disruption characteristic, namely get product car trunk brace panel;
G, vanning warehouse-in: the baggage container brace panel assembly through checking is accurately cased according to the packing technique standard.
The concrete Interventions Requested of described check and standard are as follows:
(1) when check answered surfacing, zero damage, break, fold, base material is concavo-convex and the unequal defective of tone;
(2) horizontal firing V≤100mm/min; Odour intensity :≤3.0; Behind the 100 ℃ * 4h, no matter how to come off, distortion and appearance are damaged, stablize 6h under the normal temperature after, function is without damage; Disruption characteristic, L, T 〉=30N; Content of formaldehyde≤10mg/kg.
Described blanket is non-woven fabric face blanket, and grammes per square metre is 210-230g/m
2
The present invention has following advantage: the invention solves the performance figure such as the lightweight of baggage container brace panel assembly, high strength, reached 3 grades of international forward position levels; Greatly reduce the weight of baggage container brace panel assembly, satisfied the requirement of car load light-weight design; Group adopts the S. A. group to found tool immediately, has guaranteed the vertical accuracy of group, has promoted simultaneously operating efficiency; The rigidity of product is high, can not fracture, sagging; Do not have half-blank to pile up in the way, saved manufacturing cost; The whole production process of product does not have objectionable impurities to produce, and belongs to environment-friendly products.
The specific embodiment
Following the present invention will further describe with regard to following examples:
Described Velcro is weaved Co., Ltd available from the Wuxi lily; Brace panel is available from Wuxi Feng Yi Car assessories Co., Ltd;
Embodiment one: the production craft step of the 3X45 of Mitsubishi of Guangzhou Automobile Workshop baggage container brace panel assembly is as follows:
Product specification: L984 * W53 * 24 mm
A kind of production method of car trunk brace panel, described method comprises the steps:
A, sewing: by sewing machine, with the Velcro sewing to nonwoven cloth cover blanket;
B, face blanket glue spraying: the face blanket is placed on the face blanket glue spraying tool, locate complete after, use FE Glue Gun to carry out glue spraying at face blanket assigned address, obtain glue spraying face blanket;
C, brace panel glue spraying: brace panel is placed on the brace panel glue spraying tool, locate complete after, use FE Glue Gun to carry out glue spraying at the brace panel assigned address;
D, fabric, brace panel fit: the face blanket that glue spraying is complete is put on the vertical joint tool of group and is located, and the brace panel that glue spraying is complete is placed on face blanket assigned address and positions again; Locate complete after, face blanket and brace panel are bonded;
E, binding mark: paste qualified label at the vertical baggage container brace panel assembly assigned address of finishing of group;
F, check: according to standard test surface, horizontal firing, odour intensity and the qualified situation of disruption characteristic, namely get product car trunk brace panel;
G, vanning warehouse-in: the baggage container brace panel assembly through checking is accurately cased according to the packing technique standard.
The production method of described car trunk brace panel, the concrete Interventions Requested of described check and standard are as follows:
(1) when check answered surfacing, zero damage, break, fold, base material is concavo-convex and the unequal defective of tone;
(2) horizontal firing V≤100mm/min; Odour intensity :≤3.0; Behind the 100 ℃ * 4h, no matter how to come off, distortion and appearance are damaged, stablize 6h under the normal temperature after, function is without damage; Disruption characteristic, L, T 〉=30N; Content of formaldehyde≤10mg/kg.
Described blanket is non-woven fabric face blanket, and grammes per square metre is 210-230g/m
2
Claims (3)
1. the production method of a car trunk brace panel is characterized in that, described method comprises the steps:
A, sewing: by sewing machine, with the Velcro sewing to nonwoven cloth cover blanket;
B, face blanket glue spraying: the face blanket is placed on the face blanket glue spraying tool, locate complete after, use FE Glue Gun in the even glue spraying of face blanket assigned address, obtain glue spraying face blanket;
C, brace panel glue spraying: brace panel is placed on the brace panel glue spraying tool, locate complete after, use FE Glue Gun to carry out the uniform fold glue spraying at the brace panel assigned address;
D, fabric, brace panel fit: the face blanket that glue spraying is complete is put on the vertical joint tool of group and is located, and the brace panel that glue spraying is complete is placed on face blanket assigned address and positions again; Locate complete after, face blanket and brace panel are bonded;
E, binding mark: paste qualified label at the vertical baggage container brace panel assembly assigned address of finishing of group;
F, check: according to standard test surface, horizontal firing, odour intensity and the qualified situation of disruption characteristic, namely get product car trunk brace panel;
G, vanning warehouse-in: the baggage container brace panel assembly through checking is accurately cased according to the packing technique standard.
2. the production method of car trunk brace panel as claimed in claim 1, it is characterized in that: the concrete Interventions Requested of described check and standard are as follows:
(1) when check answered surfacing, zero damage, break, fold, base material is concavo-convex and the unequal defective of tone;
(2) horizontal firing V≤100mm/min; Odour intensity :≤3.0; Behind the 100 ℃ * 4h, no matter how to come off, distortion and appearance are damaged, stablize 6h under the normal temperature after, function is without damage; Disruption characteristic, L, T 〉=30N; Content of formaldehyde≤10mg/kg.
3. the production method of car trunk brace panel as claimed in claim 1, it is characterized in that: described blanket is non-woven fabric face blanket, and grammes per square metre is 210-230g/m
2
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210301505.2A CN102848983B (en) | 2012-08-23 | 2012-08-23 | Method for producing boot reinforcing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210301505.2A CN102848983B (en) | 2012-08-23 | 2012-08-23 | Method for producing boot reinforcing plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102848983A true CN102848983A (en) | 2013-01-02 |
| CN102848983B CN102848983B (en) | 2015-01-21 |
Family
ID=47396096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210301505.2A Active CN102848983B (en) | 2012-08-23 | 2012-08-23 | Method for producing boot reinforcing plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102848983B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10109582A (en) * | 1996-10-08 | 1998-04-28 | Hino Motors Ltd | Floor mat for vehicle |
| EP1302364A1 (en) * | 2001-10-09 | 2003-04-16 | HV Developpement, SARL | Process for making floor mats for automobiles, injection mould for carrying out that process and resulting floor mat |
| CN201224358Y (en) * | 2008-05-14 | 2009-04-22 | 江阴延利汽车饰件有限公司 | Side wall decorative board for sedan boot |
| CN101462107A (en) * | 2007-12-18 | 2009-06-24 | 天津静达保光汽车零部件有限公司 | Novel method for reinforcing steel plate for strengthening rigidity of vehicle steel plate and improving quality of surface layer |
| CN101659229A (en) * | 2009-09-10 | 2010-03-03 | 无锡吉兴汽车声学部件科技有限公司 | Production method of car trunk carpet |
| CN201777309U (en) * | 2010-04-29 | 2011-03-30 | 比亚迪股份有限公司 | Vehicle rear structure and vehicle |
-
2012
- 2012-08-23 CN CN201210301505.2A patent/CN102848983B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10109582A (en) * | 1996-10-08 | 1998-04-28 | Hino Motors Ltd | Floor mat for vehicle |
| EP1302364A1 (en) * | 2001-10-09 | 2003-04-16 | HV Developpement, SARL | Process for making floor mats for automobiles, injection mould for carrying out that process and resulting floor mat |
| CN101462107A (en) * | 2007-12-18 | 2009-06-24 | 天津静达保光汽车零部件有限公司 | Novel method for reinforcing steel plate for strengthening rigidity of vehicle steel plate and improving quality of surface layer |
| CN201224358Y (en) * | 2008-05-14 | 2009-04-22 | 江阴延利汽车饰件有限公司 | Side wall decorative board for sedan boot |
| CN101659229A (en) * | 2009-09-10 | 2010-03-03 | 无锡吉兴汽车声学部件科技有限公司 | Production method of car trunk carpet |
| CN201777309U (en) * | 2010-04-29 | 2011-03-30 | 比亚迪股份有限公司 | Vehicle rear structure and vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102848983B (en) | 2015-01-21 |
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