CN102786858B - Flame resistance epoxy resin powder paint - Google Patents

Flame resistance epoxy resin powder paint Download PDF

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Publication number
CN102786858B
CN102786858B CN201210154946.4A CN201210154946A CN102786858B CN 102786858 B CN102786858 B CN 102786858B CN 201210154946 A CN201210154946 A CN 201210154946A CN 102786858 B CN102786858 B CN 102786858B
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epoxy resin
resin powder
powder coating
flame resistance
powder paint
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CN102786858A (en
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炭山宜也
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Sumitomo Bakelite Co Ltd
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Sumitomo Bakelite Co Ltd
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Abstract

The present invention provides a kind of even if also having excellent anti-flammability without using halogenated flame retardant and improve the epoxy resin powder coating of mechanical strength.A kind of Flame resistance epoxy resin powder paint, it is that thermal coefficient of expansion more than the epoxy resin powder coating containing epoxy resin, curing agent, packing material, laser colour former and phosphate flame retardant, the glass transition temperature of above-mentioned epoxy resin powder coating is 10 × 10‑5/ DEG C below.

Description

Flame resistance epoxy resin powder paint
Technical field
The present invention relates to epoxy resin powder coating.
Background technology
In the past since, for insulating package electric component, the purpose of electronic unit and use epoxy resin powder coating.For Ensure the security of electric component, electronic unit to fire, also require that such epoxy resin powder coating in insulating package There is the anti-flammability of height in film.Therefore the various compounds for assigning anti-flammability are coordinated in the composition of powder coating.
As the method for assigning anti-flammability, for example, proposing and implementing following various methods:Reduce flammable resin into Point, largely coordinate non-flame properties inorganic filling material, it is particularly a large amount of to coordinate containing the crystallization water and discharge the crystallization water in burning And the method that the inorganic filling materials such as aluminium hydroxide as flame retardant effect or magnesium hydroxide are presented;By epoxy resin flammability Low organic siliconresin or the resin modified method containing cyanurate ring etc.;What is be most widely implemented is to coordinate various halogen system resistances Fire the method for agent(Such as patent document 1).
Patent document 1:Japanese Unexamined Patent Publication 6-57101 publications
The content of the invention
The present invention be in view of said circumstances and complete there is provided it is a kind of even if without using halogenated flame retardant also have it is excellent Anti-flammability and the epoxy resin powder coating for improving mechanical strength.
The present inventor etc. has found that the mechanical strength of epoxy resin powder coating depends on epoxy resin powder coating Glass transition temperature(Tg)Thermal coefficient of expansion above, so as to complete the present invention.
In order to solve the above problems, a kind of Flame resistance epoxy resin powder paint is provided according to the present invention, is containing epoxy Resin, curing agent, packing material, the epoxy resin powder coating of laser colour former and phosphate flame retardant,
More than the Tg of above-mentioned epoxy resin powder coating thermal coefficient of expansion is 10 × 10-5/ DEG C below.
In an embodiment of the invention, relative to the quality of above-mentioned epoxy resin powder coating, above-mentioned packing material For more than 50 mass %.
In an embodiment of the invention, above-mentioned laser colour former contains copper compound or zirconium compounds.
In an embodiment of the invention, above-mentioned packing material is fused silica.
In an embodiment of the invention, above-mentioned curing agent contains acid anhydrides.
In an embodiment of the invention, the modulus of elasticity in static bending of above-mentioned epoxy resin powder coating for 1.0 × 104More than MPa.
In an embodiment of the invention, the glass transition temperature of above-mentioned epoxy resin powder coating is less than 100 DEG C.
In an embodiment of the invention, above-mentioned epoxy resin powder coating is used for electric component, the bag of electronic unit Fill film.
Also there is excellent anti-flammability even if without using halogenated flame retardant and improve machinery there is provided a kind of according to the present invention The epoxy resin powder coating of intensity.
Embodiment
The Flame resistance epoxy resin powder paint to the present invention is illustrated below.In addition, "~" is being not particularly illustrated In the case of represent with up to following.
The Flame resistance epoxy resin powder paint of the present invention contains epoxy resin, curing agent, packing material, laser colour former And phosphate flame retardant, and more than Tg thermal coefficient of expansion is 10 × 10-5/ DEG C below.Herein, above-mentioned Tg represents to press According to JIS C 2161 determine, utilize thermo-mechanical analysis(TMA)The glass transition temperature of method.
As long as the epoxy resin used in the present invention has at least one epoxy radicals and is non-halogenated epoxy in the molecule Resin and applied to general epoxy resin powder coating be at room temperature solid-state epoxy resin, then can use.As Such epoxy resin, for example, can enumerate bisphenol A-type, bisphenol-f type, bisphenol S type, phenol novolak type, cresol novolak Type, biphenyl type, naphthalene type, aromatic series amine type etc., but it is not limited to these.It should illustrate, these can be used alone, can also group Close multiple use.
The curing agent used in the present invention, can be by various curing agent according to the purpose of application epoxy resin powder coating It is a variety of alone or in combination to use.For example, can enumerate the aromatic amines such as diaminodiphenyl-methane or anline resin, aliphatic amine and Condensation product, dicyandiamide and its derivative of aliphatic dicarboxylic acid, various imidazoles or imidazolinium compounds, adipic acid, decanedioic acid, benzene The poly- dicarboxylic acids such as dioctyl phthalate, maleic acid, trimellitic acid, benzophenone dicarboxylic acids, benzophenone tetrabasic carboxylic acid, Pyromellitic Acid or its Acid anhydrides, two hydrazides such as adipic acid, phthalic acid, the phenolic aldehyde as phenol, cresols, xylenol, bisphenol-A etc. and the condensation product of aldehyde is clear Paint class, carboxylic acid amide, methylolated melamine class, block type isocyanide urea esters etc..Wherein, the powder coating obtained from raising The angle of curing characteristics set out, the curing agent of preferred anhydrides system.
Can be according to the species adjustment curing agent and the ratio of epoxy resin of the epoxy resin and curing agent used.It is preferred that one As used relative to epoxy resin, curing agent in the scope of 0.6~1.2 equivalent.If above range, then it can obtain good Curing characteristics.It should illustrate, for these curing agent, tertiary amines, imidazoles, organophosphor chemical combination can also be used as needed The curing accelerators such as thing, wherein, in order to further improve anti-flammability, preferably use organic phosphorus compound.
Relative to the gross mass of epoxy resin powder coating, the total amount of epoxy resin and curing agent is preferably 10~80 matter Measure %, more preferably 25~60 mass %.Become good thereby, it is possible to the coating that makes powder coating.If use level is few In above-mentioned lower limit, then the flatness reduction of film sometimes, on the other hand, if more than above-mentioned higher limit, sometimes in conduct Curing process after application causes so-called sunburner when burning till(タレ)Or tip(トガリ)Etc bad order.
As the packing material used in the present invention, calcium carbonate, calcium sulfate, barium sulfate, aluminium hydroxide, hydroxide can be enumerated Magnesium, aluminum oxide, crystallization or fused silica, surface treated silica, talcum, kaolin, clay, mica, dolomite, silicon Lime stone, glass fibre, bead, zircon, titanium compound, molybdenum compound etc..These can be used alone, can also multiple combinations Use.Wherein preferred molten silica.
Relative to the gross mass of epoxy resin powder coating, the use level of packing material is preferably the matter of 50 mass %~80 Measure %, the mass % of more preferably 50 mass %~70.Become good thereby, it is possible to the coating that makes powder coating.If coordinated Amount is less than above-mentioned lower limit, then causes the apparent bad existing of so-called sunburner or tip etc when burning till sometimes As making the mechanical strength of film also not enough.On the other hand, if more than the flatness reduction of above-mentioned higher limit, sometimes film.
In addition, being not particularly limited as the particle diameter of packing material, generally, it is preferred to be used as average grain diameter using 5~30 μm. Thereby, it is possible to assign good mobility to powder coating, more improve coating, and then also it is for the mechanical strength of film It is optimal.
As the laser colour former used in the present invention, metal salt compound is used.As metal salt compound, it can enumerate The nickel compounds such as lactic acid nickel, nickelous hypophosphite, nickel formate, the copper compound such as copper carbonate, cupric oxalate, the zirconium compounds, lead such as zirconium silicate Compound etc..These multiple alone or in combination can be used.Wherein, the metallic salt chemical combination in addition to lead compound is preferably used Thing, more preferably using copper compound or zirconium compounds.Thereby, it is possible to assign sufficient color emissivity with less amount of addition, and Mitigation carrying capacity of environment can be realized.
The use level of laser colour former is more preferably relative to the gross mass of powder coating, preferably 0.5~20 mass % 0.5~10 mass %.If use level is less than above-mentioned lower limit, color emissivity is not enough sometimes, on the other hand, if more than above-mentioned Higher limit, then cause being greatly lowered for moisture-proof.
In order to assign sufficient anti-flammability, the preferred phosphorus content of phosphate flame retardant used in the present invention is high and in room temperature Under be solid-state phosphate flame retardant, such as can enumerate triphenyl or aromatic condensation type phosphate.
Relative to the quality of the epoxy resin used, containing ratio of the phosphate flame retardant preferably with synthesis phosphorus composition is 1 ~3 mass %, more preferably with synthesis 2~2.5 mass %.If phosphorus containing ratio is less than above-mentioned lower limit, it can not be filled sometimes The anti-flammability divided, even if more than above-mentioned higher limit, also not finding the effect for improving anti-flammability imparting more than it sometimes.Separately Outside, phosphate flame retardant is coordinated by way of with as the phosphorus composition in above range, obtained powder can be improved and applied The mechanical strengths such as the heat-resisting cyclicity of material.
More than the Tg of Flame resistance epoxy resin powder paint of the invention containing mentioned component thermal coefficient of expansion is 10 ×10-5/ DEG C below.The Flame resistance epoxy resin powder paint of the present invention, because more than Tg thermal coefficient of expansion is 10 × 10-5/ Below DEG C, the mechanical strengths such as heat-resisting cyclicity can be improved.The reason is still not clear, but it is believed that being due to and electronic unit The reason for difference of thermal coefficient of expansion diminishes.
In addition, the lower limit of more than the Tg of the Flame resistance epoxy resin powder paint of present invention thermal coefficient of expansion is without spy Do not limit, usually 8.5 × 10-5/ DEG C more than, preferably 5 × 10-5/ DEG C more than.
Herein, above-mentioned more than Tg thermal coefficient of expansion is to utilize thermo-mechanical analysis according to JIS C 2161(TMA)Method is surveyed Fixed value, represents the average value of the thermal coefficient of expansion in the region of Tg~160 DEG C.
In addition, the above-mentioned Tg of the epoxy resin powder coating of the present invention be preferably less than 100 DEG C, be more preferably 95 DEG C with Under.It is below above-mentioned higher limit, so that the stress for improving epoxy resin powder coating relaxes ability, as a result, can be with by Tg Improve the heat-resisting cyclicity of epoxy resin powder coating.In addition, the Tg of the epoxy resin powder coating of present invention lower limit does not have It is particularly limited to, usually more than 60 DEG C.
In addition, the epoxy resin powder coating of the present invention is preferably according to the moduluses of elasticity in static bending determined of JIS K 6911 1.0×104More than MPa.It is more than above-mentioned lower limit, so as to further improve resistance to thermal cycle by the modulus of elasticity in static bending The mechanical strengths such as property.In addition, the higher limit of the modulus of elasticity in static bending of the epoxy resin powder coating of the present invention is not particularly limited, Usually 1.3 × 104Below MPa.
The powder coating of the present invention, in addition to composition described above is coordinated, can coordinate as needed pigment, levelling agent, The additives such as coupling agent, defoamer.In addition, organic siliconresin, melmac etc. can also be used in order to improve anti-flammability Resin with cyanurate ring skeleton, or the non-halogen such as Firebrake ZB, expansile graphite anti-flammability auxiliary agent.
The Flame resistance epoxy resin powder paint of the present invention can be by suitably selecting above-mentioned each composition and suitably adjusting The use level of each composition and obtain.
The method that powder coating is manufactured in the present invention is not particularly limited, and can use general method.It is used as an example Son, after can the material composition that coordinate into regulation ratio of components be sufficiently mixed uniformly using blender, is kneaded with extruder, twin shaft Machine etc. carries out melting mixing, is ground into appropriate granularity followed by pulverizer and is classified and obtains.
Although being not particularly limited, the epoxy resin powder coating of the present invention can perform well in such as ceramic condenser The packaging film of the electric components such as device, electronic unit.
Embodiment
Hereinafter, the present invention is specifically described by embodiment, but the present invention is not limited to following embodiment.
By the use level shown in table 1(Mass parts)Material composition mixed using blender, after melting mixing, utilize crushing Machine is crushed, and the epoxy resin powder coating that particle mean size is 40~60 μm is made.By obtained powder coating for following projects Evaluated.Show the result in following table.
1. epoxy resin
Bisphenol A type epoxy resin:Mitsubishi Chemical Ind's system, " EPIKOTE 1003 "(Epoxide equivalent 720)
Brominated epoxy resin:Chemical company of Nippon Steel system, " EPO TOHTO YDB-400 "(Epoxide equivalent 400)
2. curing agent
·BTDA:Benzophenone tetracarboxylic anhydride
·TMA:Trimellitic anhydride
3. curing accelerator
·TPP:Triphenylphosphine
4. packing material
Fused silica:The gloomy company system of dragon, " RD-8 "(15 μm of average grain diameter)
5. pigment
White pigments(Titanium oxide):Stone originates in industry company system, " TTO-55 "
Blue pigment(Cyanines are blue):Sumitomo chemical company system, " CYANINE BLUE-GH "
6. additive
Silane coupler:GE Toshiba Silicones systems, " A-187 "
Levelling agent:Surface Specialties company systems, MODAFLOW POWDER
7. fire retardant
Phosphate:Big eight chemical company system, " PX-200 "(The mass % of phosphorus containing ratio 8.9)
Antimony trioxide
8. laser colour former
Nickelous hypophosphite
Copper compound
Zirconium compounds
9. ion capturing agent
Hydrotalcite:Coordinate chemical industrial company's system, " DHT-4A "
(Test method)
1. gelation time:According to JIS C 2161, determined with 165 DEG C of hot plates.
2. flame retardant test:Experiment plate thickness is set to 0.8mm, determined according to UL94 methods.
3. glass transition temperature(Tg):According to JIS C 2161, determined with TMA methods.
4. thermal coefficient of expansion(Below Tg ,/DEG C):According to JIS C 2161, determined with TMA methods, and calculate 30 DEG C~Tg's The average value of thermal coefficient of expansion in region.
5. thermal coefficient of expansion(More than Tg ,/DEG C):According to JIS C 2161, determined with TMA methods, and calculate Tg~160 DEG C The average value of thermal coefficient of expansion in region.
6. bending strength(MPa):According to JIS K 6911, determined with bending strength.
7. heat-resisting cyclicityUse with more than thickness 0.75mm The electronic unit of powder body coating is carried out, the presence or absence of crack is confirmed.
8. heat-resisting cyclicityUse with more than thickness 0.75mm The electronic unit of powder body coating is carried out, the presence or absence of crack is confirmed.
9. the modulus of elasticity in static bending(MPa):The modulus of elasticity in static bending is determined according to JIS K 6911.
Table 1
More than the Tg of the epoxy resin powder coating of embodiment thermal coefficient of expansion is 10 × 10-5/ DEG C below.It is such Epoxy resin powder coating existsThermal cycling test in, possess 2500 with On heat-resisting cyclicity; Thermal cycling test in possess more than 1500 Heat-resisting cyclicity, and possess more than 110MPa bending strength and 1.0 × 104More than the MPa modulus of elasticity in static bending.
On the other hand, the powder coating of the comparative example containing brominated epoxy resin, Thermal cycling test in, heat-resisting cyclicity be less than 500; Thermal cycling test in, heat-resisting cyclicity be less than 500.In addition, the split of comparative example is applied The bending strength of material is less than 110MPa and the modulus of elasticity in static bending is less than 1.0 × 104MPa。

Claims (5)

1. a kind of Flame resistance epoxy resin powder paint, it is characterised in that
It is the epoxy resin powder containing epoxy resin, curing agent, packing material, laser colour former and phosphate flame retardant Coating,
The packing material includes fused silica,
The thermal coefficient of expansion more than glass transition temperature of the epoxy resin powder coating is 10 × 10-5/ DEG C below,
The glass transition temperature of the epoxy resin powder coating is less than 100 DEG C,
Relative to the quality of the epoxy resin powder coating, the packing material is more than 50 mass %.
2. Flame resistance epoxy resin powder paint as claimed in claim 1, wherein, the laser colour former contains copper compound Or zirconium compounds.
3. Flame resistance epoxy resin powder paint as claimed in claim 1, wherein, the curing agent contains acid anhydrides.
4. Flame resistance epoxy resin powder paint as claimed in claim 1, wherein, the bending of the epoxy resin powder coating Modulus of elasticity is 1.0 × 104More than MPa.
5. Flame resistance epoxy resin powder paint as claimed in claim 1, wherein, the epoxy resin powder coating is used for electricity The packaging film of gas part, electronic unit.
CN201210154946.4A 2011-05-18 2012-05-17 Flame resistance epoxy resin powder paint Active CN102786858B (en)

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JP2011111065 2011-05-18

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JP6349836B2 (en) * 2014-03-25 2018-07-04 住友ベークライト株式会社 Epoxy resin powder coating for varistor and varistor
CN103965737A (en) * 2014-05-09 2014-08-06 福建万安实业有限公司 Flame retardant powder coating
KR102255191B1 (en) 2016-08-26 2021-05-24 다이킨 고교 가부시키가이샤 Powder coatings, laminates and tubes
CN107629378A (en) * 2017-11-05 2018-01-26 包红珠 A kind of oil plant of gas square diffuser
CN114230202B (en) * 2022-01-20 2023-08-01 漳州市瑞隆达工贸有限公司 Preparation process of hollow glass

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JP2012255139A (en) 2012-12-27
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