Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, provide a kind of low-phosphorous milkiness, phase-splitting and recrystallization temperature is low and can eliminate a kind of environment-protecting color of strip flaw without the manufacture method of fluoroform porcelain coloured glaze.
The technical solution adopted for the present invention to solve the technical problems is: a kind of colour, without the manufacture method of fluoroform porcelain coloured glaze, is characterized in that, comprises following processing step:
1, respectively in stove in 1500 ~ 1600 ℃ of bright material of melting homogenizing, at the white material of 1480 ~ 1550 ℃ of melting homogenizing and colorant;
2, after the bright material glass melt Jing Liao road being obtained by step 1.1 flow to operate portions, temperature is down to 1186 ~ 1210 ℃, and viscosity is 10
2.2pas; By blowing bar, choose appropriate glass metal, and blow out the vesicle that wall thickness is 4.8 ~ 5.2mm and be called 1
#vesicle;
3, the white material glass melt being obtained by step 1.1 is cooled to 1106 ~ 1126 ℃, and viscosity is 10
2.2pas; By 1
#vesicle dips appropriate white material glass metal, makes it evenly be coated on 1
#the surface of vesicle, now the thickness of white material is 4.8 ~ 5.2mm; Then by 1
#vesicle further blows and is called greatly 2
#vesicle;
4, by 2
#vesicle dips appropriate bright material glass metal, makes it evenly be coated on 2
#the surface of vesicle, now the thickness of bright material is 9.6 ~ 10.4mm; Then by 2
#vesicle further blows and is called greatly 3
#vesicle;
5, the colorant glass melt being obtained by step 1.1 is cooled to 1106 ~ 1126 ℃, and viscosity is 10
2.2pas; Step 1.4 is obtained 3
#vesicle dips colorant glass metal, makes it evenly be coated on 3
#the surface of vesicle, now the thickness of colorant is 4.8 ~ 5.2mm; Then vesicle is further blown and is called greatly 4
#vesicle;
6, by 4
#vesicle dips bright material glass metal, makes it evenly be coated on 4
#the surface of vesicle, now the thickness of bright material is 1.8 ~ 2.2mm; Then by 4
#vesicle further blows greatly to trimmed size in mould;
7, the goods that step 1.6 obtained are put into annealing furnace furnace cooling after 480 ~ 540 ℃ of annealing 0.8 ~ 1.5h.
Described glass melt blowing is artificial jacking blow molding.
Each parts by weight of raw materials of described white material consists of: 58.9 ~ 61.5 parts of quartz sands, 1.6 ~ 2.5 parts, aluminum oxide, 1.6 ~ 1.9 parts, aluminium hydroxide, 1.8 ~ 3.8 parts of boric acid, 10.3 ~ 11.8 parts of trisodium phosphates, 12.5 ~ 17.6 parts of soda ash, 4.8 ~ 6.3 parts, salt of wormwood, 11.0 ~ 12.3 parts of barium carbonates, 5.1 ~ 5.6 parts, calcite.
Each parts by weight of raw materials of described colorant consists of: 58.9 ~ 61.5 parts of quartz sands, 1.6 ~ 2.5 parts, aluminum oxide, 1.6 ~ 1.9 parts, aluminium hydroxide, 1.8 ~ 3.8 parts of boric acid, 10.3 ~ 11.8 parts of trisodium phosphates, 12.5 ~ 17.6 parts of soda ash, 4.8 ~ 6.3 parts, salt of wormwood, 11.0 ~ 12.3 parts of barium carbonates, 5.1 ~ 5.6 parts, calcite, 0.02 ~ 1.63 part of tinting material.
Described tinting material is CoO, CuO, NiO and Cr
2o
3single or blending ingredients.
Each parts by weight of raw materials of described bright material consists of: 72.24 ~ 74.6 parts of quartz sands, 0.51 ~ 1.01 part, aluminum oxide, 0.46 ~ 1.55 part, aluminium hydroxide, 1.79 ~ 3.07 parts of boric acid, 25.19 ~ 27.33 parts of soda ash, 5.02 ~ 8.75 parts, salt of wormwood, 7.79 ~ 8.69 parts, calcite.
Consisting of of described bright material melt: SiO
2-Al
2o
3-B
2o
3-Na
2o-K
2o-CaO, its chemical constitution mass percent is: SiO
2: 71.52 ~ 73.85%, Al
2o
3: 0.8 ~ 1.98%, B
2o
3: 1 ~ 1.72%, Na
2o:14.7 ~ 15.95%, K
2o:3.36 ~ 5.86%, CaO:4.32 ~ 4.82%; Consisting of of described white material melt: SiO
2-Al
2o
3-B
2o
3-P
2o
5-Na
2o-K
2o-CaO-BaO, its chemical constitution mass percent is: SiO
2: 57.8 ~ 60.2%, Al
2o
3: 2.63 ~ 3.5%, B
2o
3: 1 ~ 2.1%, P
2o
5: 5.5 ~ 6.2%, Na
2o:13 ~ 15.5%, K
2o:3.2 ~ 4.2%, CaO:2.86 ~ 3.1%, BaO:8.5 ~ 9.56%.
The present invention utilizes the technique of artificial jacking that colored glaze product is made to five-layer structure in the manufacture of imitative porcelain coloured glaze, and this technique and structure have slowed down the rate of temperature fall of manufacturing processed in manufacturing processed, realize Slow cooling; At lower temperature, realize like this phase-splitting and crystallization, thereby under the condition of low phosphorus pentoxide content, realize extraordinary opaque effect.Solved the drawback that phosphorus pentoxide content is more and mold temperature is high that traditional Vanadium Pentoxide in FLAKES brings as opacifying agent.
The present invention adopts the method for artificial jacking blow molding to manufacture floride-free color pocerlain-like coloured glaze.In white material and colorant melt cools, there is the phase-splitting of liquid-liquid, in host glass, separated out the spherical rich phosphorus phase that is of a size of 300nm left and right, thereby caused strong scattering of light to make colored glaze product " devitrification "; The phase-splitting starting temperature of white material and colorant melt is all less than 1050 ℃, the service temperature during well below jacking, and viscosity when phase-splitting simultaneously occurs is greater than 10
2.5paS, is conducive to blow molding; Manual blowing moulding process is compared with mechanical blow molding, and the speed of cooling of melt is lower, is conducive to improve the phase-splitting degree of glass, and then promotes milkiness degree; Due to the repeatedly jacking operation of this process using, repeatedly heat up and the operation of lowering the temperature is conducive to the elimination of the inhomogeneous and strip flaw of the milkiness degree of glasswork; The difference of bright material and the thermal expansivity of white material glass between 25 ~ 300 ℃ is all less than 6.0 * 10 in addition
-7/ ℃, in addition, in jacking process, white material and colorant are in second and the 4th layer, and this has guaranteed that imitative porcelain coloured glaze there will not be and bursts phenomenon in manufacture and routine use process thereof.Color is excessive from shallow to deep from inside to outside, makes its color and luster more gorgeous, serious, attractive in appearance, generous, has more ornamental value.
Compared with prior art, the beneficial effect that a kind of colour of the present invention has without the manufacture method of fluoroform porcelain coloured glaze is: the high drawback of degree of dependence of speed of cooling that this manufacture method has overcome traditional imitative porcelain coloured glaze while producing the starting temperature of glass melt phase-splitting or crystallization and moulding, this manufacture method realizes extraordinary opaque effect and is not prone to the defects such as the inhomogeneous and striped of common milkiness degree under the condition of low phosphorus content simultaneously.The product that this manufacture method is produced is applicable to the production of high-end coloured glaze handicraft very much.
Embodiment
By in concrete enforcement, to a kind of colour of the present invention, the manufacture method without fluoroform porcelain coloured glaze is described further, wherein embodiment 1 is most preferred embodiment below, and in embodiment 1 ~ 4, the significant parameter of bright material and white material melt is as shown in table 1.
The significant parameter of the bright material of table 1 embodiment 1 ~ 4 and white material melt:
Embodiment 1:
Each parts by weight of raw materials of bright material melt consists of:
74.6 parts of quartz sands, 1.01 parts, aluminum oxide, 1.51 parts, aluminium hydroxide, 2.93 parts of boric acid, 25.19 parts of soda ash, 8.06 parts, calcite, 5.02 parts, salt of wormwood.
Each parts by weight of raw materials of white material melt consists of:
61.2 parts of quartz sands, 2.5 parts, aluminum oxide, 1.6 parts, aluminium hydroxide, 1.8 parts of boric acid, 11.7 parts of trisodium phosphates, 14.02 parts of soda ash, 5.5 parts, salt of wormwood, 11.0 parts of barium carbonates, 5.23 parts, calcite.
Colorant bath component is additional 0.1 part of Cr on the basis of white material
2o
3.
Manufacture method concrete steps are as follows:
(a) respectively according to bright material, material and the chemical constitution of colorant accurately weigh and are mixed evenly in vain.Wherein bright material is in melting the homogenizing of 1550 ℃ in stove, and white material and colorant are in 1500 ℃ of meltings homogenizing.
(b) it is 1210 ℃ that the bright material glass melt Jing Liao road being obtained by (a) step flow to temperature after operate portions, and viscosity is about 10
2.2pas.By blowing bar, choose appropriate glass metal, and blow out the vesicle that wall thickness is 5mm and (be called 1
#vesicle is the first bright bed of material).
(c) the white material glass melt being obtained by (a) step is cooled to 1113 ℃, and viscosity is about 10
2.2pas.(b) step is obtained 1
#vesicle dips appropriate white material glass metal in pot furnace, makes it evenly be coated on 1
#the surface of vesicle, now the thickness of white material is 5mm.Then by 1
#vesicle further blows greatly and (is called 2
#vesicle is the first bright bed of material and the white bed of material).
(d) (c) step is obtained 2
#vesicle dips appropriate bright material glass metal, makes it evenly be coated on 2
#the surface of vesicle, now the thickness of bright material is 10mm.Then by 2
#vesicle further blows greatly and (is called 3
#vesicle is the first bright bed of material, the white bed of material and the second bright bed of material).
(e) the colorant glass melt being obtained by (a) step is cooled to 1113 ℃, and viscosity is about 10
2.2pas.(d) step is obtained 3
#vesicle dips appropriate colorant glass metal, makes it evenly be coated on 3
#the surface of vesicle, now the thickness of colorant is 5mm.Then vesicle is further blown greatly and (is called 4
#vesicle).
(f) (e) step is obtained 4
#vesicle dips appropriate bright material glass metal, makes it evenly be coated on 4
#the surface of vesicle, now the thickness of bright material is 2mm.Then by 4
#vesicle further blows the large specification to needing in mould, forms the five-layer structure of the final first bright bed of material from inside to outside, the white bed of material, the second bright bed of material, colorant layer and Sanming City bed of material.
(g) goods that (f) step obtained are put into annealing furnace furnace cooling after 540 ℃ of annealing 1h.
The product obtaining be cyan without fluoroform porcelain coloured glaze, the thickness of its white bed of material is 0.8mm, the thickness of colorant layer is 0.7mm.The first bright bed thickness is 0.6mm, and the second bright bed thickness is 1.2mm, and Sanming City bed thickness is 0.2mm.Wherein the thermal expansivity of bright material coloured glaze between 25 ~ 300 ℃ is 88.5 * 10
-7/ ℃, expect that in vain the thermal expansivity of coloured glaze between 25 ~ 300 ℃ is 93.7 * 10
-7/ ℃, the two coefficient of expansion difference is 5.2 * 10
-7/ ℃.
Embodiment 2:
Each parts by weight of raw materials of bright material melt consists of:
72.24 parts of quartz sands, 0.51 part, aluminum oxide, 1.55 parts, aluminium hydroxide, 1.79 parts of boric acid, 26.39 parts of soda ash, 8.69 parts, calcite, 8.75 parts, salt of wormwood.
Each parts by weight of raw materials of white material melt consists of:
58.9 parts of quartz sands, 2.0 parts, aluminum oxide, 1.9 parts, aluminium hydroxide, 2.1 parts of boric acid, 17.6 parts of soda ash, 6.3 parts, salt of wormwood, 11.0 parts of barium carbonates, 5.6 parts, calcite, 11.36 parts of trisodium phosphates.
Colorant bath component is additional 0.02 part of CoO on the basis of white material.
Manufacture method concrete steps are identical with embodiment 1, and different is 1
#vesicle wall thickness and dip coated 1
#the thickness of the white material of vesicle and dip coated 3
#the thickness of vesicle colorant is 4.8mm, and the thickness that dips for the second time bright material is 9.6mm, and the thickness that dips for the third time bright material is 1.8mm; The significant parameter of bright material and white material melt is in Table 1.
The product obtaining is blue without fluoroform porcelain coloured glaze, and the thickness of the white bed of material is 0.72mm, and the thickness of colorant layer is 0.65mm.The first bright bed thickness is 0.55mm, and the second bright bed thickness is 1.3mm, and Sanming City bed thickness is 0.25mm.Wherein the thermal expansivity of bright material coloured glaze between 25 ~ 300 ℃ is 90.2 * 10
-7/ ℃, expect that in vain the thermal expansivity of coloured glaze between 25 ~ 300 ℃ is 96.1 * 10
-7/ ℃, the two coefficient of expansion difference is 5.9 * 10
-7/ ℃.
Embodiment 3:
Each parts by weight of raw materials of bright material melt consists of:
73.8 parts of quartz sands, 0.83 part, aluminum oxide, 0.46 part, aluminium hydroxide, 3.07 parts of boric acid, 27.33 parts of soda ash, 7.79 parts, calcite, 6.15 parts, salt of wormwood.
Each parts by weight of raw materials of white material melt consists of:
61.5 parts of quartz sands, 1.9 parts, aluminum oxide, 1.9 parts, aluminium hydroxide, 3.8 parts of boric acid, 13.6 parts of soda ash, 5.6 parts, salt of wormwood, 11.4 parts of barium carbonates, 5.6 parts, calcite, 10.98 parts of trisodium phosphates.
Colorant bath component is additional 0.03 part of CoO on the basis of white material, 1.5 parts of NiO and 0.1 part of Cr
2o
3.
Manufacture method concrete steps are identical with embodiment 1, and different is 1
#vesicle wall thickness and dip coated 1
#the thickness of the white material of vesicle and dip coated 3
#the thickness of vesicle colorant is 5.2mm, and the thickness that dips for the second time bright material is 10.4mm, and the thickness that dips for the third time bright material is 2.2mm; The significant parameter of bright material and white material melt is in Table 1.
The product obtaining be black without fluoroform porcelain coloured glaze, the thickness of the white bed of material is 0.95mm, the thickness of colorant layer is 0.85mm.The first bright bed thickness is 0.75mm, and the second bright bed thickness is 1.5mm, and Sanming City bed thickness is 0.3mm.Wherein the thermal expansivity of bright material coloured glaze between 25 ~ 300 ℃ is 88.1 * 10
-7/ ℃, expect that in vain the thermal expansivity of coloured glaze between 25 ~ 300 ℃ is 91.3 * 10
-7/ ℃, the two coefficient of expansion difference is 3.2 * 10
-7/ ℃.
Embodiment 4:
Each parts by weight of raw materials of bright material melt consists of:
73.6 parts of quartz sands, 0.76 part, aluminum oxide, 1.28 parts, aluminium hydroxide, 2.93 parts of boric acid, 26.32 parts of soda ash, 8.06 parts, calcite, 7.71 parts, salt of wormwood.
Each parts by weight of raw materials of white material melt consists of:
59.2 parts of quartz sands, 1.95 parts, aluminum oxide, 1.7 parts, aluminium hydroxide, 2.6 parts of boric acid, 14.3 parts of soda ash, 5.6 parts, salt of wormwood, 12.3 parts of barium carbonates, 5.4 parts, calcite, 10.65 parts of trisodium phosphates.
Colorant bath component is additional 0.4 part of CuO and 0.1 part of Cr on the basis of white material
2o
3.
Manufacture method concrete steps are identical with embodiment 1, and different is 1
#vesicle wall thickness and dip coated 1
#the thickness of the white material of vesicle and dip coated 3
#the thickness of vesicle colorant is 5.1mm, and the thickness that dips for the second time bright material is 10.2mm, and the thickness that dips for the third time bright material is 2.1mm; The significant parameter of bright material and white material melt is in Table 1.
The product obtaining be cyan without fluoroform porcelain coloured glaze, the thickness of the white bed of material is 0.9mm, the thickness of colorant layer is 0.8mm.The first bright bed thickness is 0.7mm, and the second bright bed thickness is 1.3mm, and Sanming City bed thickness is 0.26mm.Wherein the thermal expansivity of bright material coloured glaze between 25 ~ 300 ℃ is 92.3 * 10
-7/ ℃, expect that in vain the thermal expansivity of coloured glaze between 25 ~ 300 ℃ is 97.8 * 10
-7/ ℃, the two coefficient of expansion difference is 5.5 * 10
-7/ ℃.
Embodiment 5
Each parts by weight of raw materials of bright material melt consists of:
73.4 parts of quartz sands, 0.92 part, aluminum oxide, 1.40 parts, aluminium hydroxide, 2.45 parts of boric acid, 26.80 parts of soda ash, 8.06 parts, calcite, 7.71 parts, salt of wormwood.
Each parts by weight of raw materials of white material melt consists of:
59.23 parts of quartz sands, 1.95 parts, aluminum oxide, 1.72 parts, aluminium hydroxide, 2.55 parts of boric acid, 14.34 parts of soda ash, 5.56 parts, salt of wormwood, 12.25 parts of barium carbonates, 5.43 parts, calcite, 10.3 parts of trisodium phosphates.
Colorant bath component is additional 0.5 part of CuO and 0.1 part of Cr on the basis of white material
2o
3.
Manufacture method concrete steps and processing condition are with embodiment 1, and different is 1
#vesicle wall thickness and dip coated 1
#the thickness of the white material of vesicle and dip coated 3
#the thickness of vesicle colorant is 4.9mm, and the thickness that dips for the second time bright material is 9.8mm, and the thickness that dips for the third time bright material is 1.9mm; The significant parameter of bright material and white material melt is in Table 1.
The product obtaining be cyan without fluoroform porcelain coloured glaze, the thickness of the white bed of material is 0.75mm, the thickness of colorant layer is 0.65mm.The first bright bed thickness is 0.55mm, and the second bright bed thickness is 1.2mm, and Sanming City bed thickness is 0.25mm.Wherein the thermal expansivity of bright material coloured glaze between 25 ~ 300 ℃ is 90.7 * 10
-7/ ℃, expect that in vain the thermal expansivity of coloured glaze between 25 ~ 300 ℃ is 95.3 * 10
-7/ ℃, the two coefficient of expansion difference is 4.6 * 10
-7/ ℃.
Embodiment 6
Each parts by weight of raw materials of bright material melt consists of:
73.6 parts of quartz sands, 0.76 part, aluminum oxide, 1.28 parts, aluminium hydroxide, 2.93 parts of boric acid, 26.32 parts of soda ash, 8.06 parts, calcite, 7.71 parts, salt of wormwood.
Each parts by weight of raw materials of white material melt consists of:
59.23 parts of quartz sands, 1.95 parts, aluminum oxide, 1.72 parts, aluminium hydroxide, 2.55 parts of boric acid, 14.34 parts of soda ash, 5.56 parts, salt of wormwood, 12.25 parts of barium carbonates, 5.43 parts, calcite, 11.2 parts of trisodium phosphates.
Colorant bath component is additional 0.1 part of CoO on the basis of white material.
Manufacture method concrete steps and processing condition are with embodiment 1, and different is 1
#vesicle wall thickness and dip coated 1
#the thickness of the white material of vesicle and dip coated 3
#the thickness of vesicle colorant is 5.0mm, and the thickness that dips for the second time bright material is 10.1mm, and the thickness that dips for the third time bright material is 2.0mm; The significant parameter of bright material and white material melt is in Table 1.
The product obtaining be cyan without fluoroform porcelain coloured glaze, the thickness of the white bed of material is 0.85mm, the thickness of colorant layer is 0.75mm.The first bright bed thickness is 0.65mm, and the second bright bed thickness is 1.2mm, and Sanming City bed thickness is 0.25mm.Wherein the thermal expansivity of bright material coloured glaze between 25 ~ 300 ℃ is 92.1 * 10
-7/ ℃, expect that in vain the thermal expansivity of coloured glaze between 25 ~ 300 ℃ is 97.6 * 10
-7/ ℃, the two coefficient of expansion difference is 5.5 * 10
-7/ ℃.
The above, be only preferred embodiment of the present invention, is not the present invention to be done to the restriction of other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not depart from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.