CN102785495B - Multi-color roller gravure printing production method of textile dye - Google Patents
Multi-color roller gravure printing production method of textile dye Download PDFInfo
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- CN102785495B CN102785495B CN201210262281.9A CN201210262281A CN102785495B CN 102785495 B CN102785495 B CN 102785495B CN 201210262281 A CN201210262281 A CN 201210262281A CN 102785495 B CN102785495 B CN 102785495B
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Abstract
The invention relates to a multi-color roller gravure printing production method of a textile dye. According to the traditional printing method, more floating colors exist in the washing process, and the excessive wastewater discharge is easily caused. The invention comprises the following steps that: (1) pre-treatment working solutions are selected according to textiles of different types of fibers; (2) the pre-treatment working solutions of different concentrations are padded under the conditions that the immersion time is 5-30 seconds, the expression is between 50% and 100% and the speed is 10 to 40m/min, and are dried; (3) a special dye ink for gravure printing is selected; (4) through an improved multi-color roller gravure printing machine with adjustable printing thickness, lengthened width, enhanced drying and the like, the special dye ink is printed to the textile which is padded with the pre-treatment working solutions and is dried at a speed of 10-40 m/min and is dried; (5) the printed textile enters steaming equipment for steaming fixation; and (6) after fixation, the printed textile is subjected to washing, drying and other treatment processes to complete the entire printing production process of the textile.
Description
Technical field
The present invention relates to a kind of for textile dye many chromatographys roller intaglio printing stamp production method.
Background technology
Dyestuff is mainly divided into two large classes at present to the method that yarn fabric carries out stamp in dyeing, and a large class is dyestuff PLATE SCREAM PRINTING or the ROTARY SCREAM PRINTING of as many as tens chromatography; Another large class is dyestuff transfer printing.
Dyestuff PLATE SCREAM PRINTING or ROTARY SCREAM PRINTING are a kind of traditional printing methods, there is technological process shorter, the advantages such as production and processing cost is lower, but there is decalcomania color layer variability not enrich, some dye fixing rate is not high, and in water-washing process, loose colour is more yet, they enter in rinsing solution in a large number when washing, cause discharge of wastewater to exceed standard, simultaneously these even also can not stain the white of printed textile by the dyestuff that fixation is fallen, and cause printed textile product to there is the shortcomings such as quality problems.
Dyestuff transfer printing is a kind of printing method of novelty, mainly comprise at present disperse dyes to dacron thermal transfer printing and reactive dye to cotton fabric cold transfer printing, they have decalcomania color layer variability and enrich, less energy consumption during dye fixing, dye fixing rate is higher, in water-washing process, loose colour is less, discharge of wastewater can be reduced, these are not also reduced greatly by the white ground contamination of dyestuff to printed textile that fixation is fallen simultaneously, thus reduce the advantages such as the product quality problem of printed textile, but it is longer also to there is technological process, need to add printing machine (as intaglio press, flexible printing machine etc.), add the equipment such as custom-designed transfer device, higher to the technical requirement of dyestuff and auxiliary aid thereof, production and processing cost is higher, also can produce a large amount of useless transfer paper simultaneously, thus cause the shortcomings such as a large amount of paper resource is consumed.
First dyestuff transfering printing technology is mainly utilize printing machine (as intaglio press, flexible printing machine etc.) dye printing ink special is printed in the transfer paper of coated special separating agent, transfer printing paper is made after oven dry, then some yarn fabric pads pre-treatment working solution (as cotton fabric cold transfer printing will pad alkaline agent working solution), dyestuff transfer printing is carried out again with custom-designed transfer apparatus, decalcomania on transfer printing paper is transferred on yarn fabric, then some yarn fabric adopt special fixation equipment carry out fixation (as cotton fabric cold transfer printing cold coiling bank up device carry out cold coiling bank up fixation or carry out vapour steaming colour fixing with decatizing apparatus), transfer printing yarn fabric after last fixation is through washing, the operations such as oven dry carry out stamp post processing, complete dyestuff transfer printing production overall process.
Because dyestuff transfer printing can print out the abundant decalcomania of color layer variability, therefore dyestuff transfer printing represents the developing direction of dye printing technology, but some problems how solved existing for current dyestuff transfer printing production, such as technological process is longer, need to add printing machine (as intaglio press, flexible printing machine etc.), add the equipment such as custom-designed transfer device, higher to the technical requirement of dyestuff and auxiliary aid thereof, production and processing cost is higher, also can produce a large amount of useless transfer paper simultaneously, thus cause the shortcomings such as a large amount of paper resource is consumed.For this reason, many printing and dyeing producers, institution of higher learning, scientific research institutions are all actively proposing some methods improved, as CN 201573383 U patent report, a kind of non-paper active cold-transfer printing machine, employing can Reusability mylar replace transfer printing paper carry out reactive dye cold-transfer printing, it can save a large amount of paper resources, also reduce production and processing cost, but thereupon also can produce some other problems, as mylar hydrophobicity is comparatively large, just higher to the technical requirement of printing with reactive dye ink special.
Generally, enrich about at the decalcomania color layer variability continuing to keep dyestuff transfer printing to have, dye fixing rate is higher, in water-washing process, loose colour is less, discharge of wastewater can be reduced, these are not also reduced greatly by the white ground contamination of dyestuff to printed textile that fixation is fallen simultaneously, thus reduce on the basis of the advantages such as the product quality problem of printed textile, how to shorten dyestuff transfering printing process flow process further, how reduce dyestuff transfer printing production and processing cost etc. further, document in this respect or patent report less.
Summary of the invention
The invention provides one for textile dye many chromatographys roller intaglio printing stamp production method, effectively simplify conventional process flow, reduce production cost.
For this reason, the present invention takes following technical scheme: the technological process of stamp first set comprises the following steps: that (1) selects different pre-treatment working solutions according to the yarn fabric of different kinds of fibers.(2) on padding machine, pad the pre-treatment working solution of variable concentrations according to the yarn fabric of different kinds of fibers with the speed of a motor vehicle between the pick-up rate between the dip time of 5-30 second, 50-100%, 10-40 m/min, and dry (bake out temperature is between 80-100 DEG C).(3) intaglio printing stamp dedicated dye ink is selected.(4) by regulating through printing thickness, door width lengthens, dry many chromatographys roller intaglio press of the improveds such as enhancing, with the speed of a motor vehicle between 10-40 m/min by dedicated dye ink printing on the yarn fabric after padding pre-treatment working solution and dry, and to dry (bake out temperature is between 80-100 DEG C).(5) printed textile enters decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time are determined according to the yarn fabric of different kinds of fibers and dedicated dye ink thereof.(6) after fixation, printed textile takes the treatment process such as different washings, oven dry by according to the yarn fabric of different kinds of fibers and dedicated dye ink thereof, completes textile dye many chromatographys roller intaglio printing stamp production overall process.
Stamp second overlaps technological process and comprises the following steps: that (1) selects intaglio printing stamp dedicated dye ink.(2) by regulating through printing thickness, door width lengthens, dry many chromatographys roller intaglio press of improveds such as enhancings grade, with the speed of a motor vehicle between 10-40 m/min by dedicated dye ink printing on yarn fabric, and to dry (bake out temperature is between 80-100 DEG C).(3) different post processing working solutions is selected according to the yarn fabric of different kinds of fibers.(4) on padding machine, roll the post processing working solution of variable concentrations with the speed of a motor vehicle between the pick-up rate between 40-100%, 10-50 m/min according to the yarn fabric of different kinds of fibers.(5) printed textile enters decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time are determined according to the yarn fabric of different kinds of fibers and dedicated dye ink thereof.(6) after fixation, printed textile takes the treatment process such as different washings, oven dry by according to the yarn fabric of different kinds of fibers and dedicated dye ink thereof, completes textile dye many chromatographys roller intaglio printing stamp production overall process.
Dyestuff transfer printing needed the first step to be first be printed in the transfer paper of coated special separating agent by printing machine (as intaglio press) by dye printing ink special by the present invention originally, second step is that some yarn fabric pads pre-treatment working solution (as cotton fabric cold transfer printing will pad alkaline agent working solution), by custom-designed transfer apparatus, the decalcomania on transfer printing paper is transferred on yarn fabric, then some yarn fabric by the special fixation equipment of specialized designs carry out fixation (as cotton fabric cold transfer printing cold coiling bank up device carry out cold coiling bank up fixation or carry out vapour steaming colour fixing with decatizing apparatus) two-step process be improved to some yarn fabric and first pad pre-treatment working solution, dry, adopt again and can regulate through printed article thickness, door width lengthens, many chromatographys roller intaglio press of drying the improveds such as enhancing directly carries out intaglio printing stamp to yarn fabric, dry, then the one-step technology of vapour steaming colour fixing is carried out by steaming device, or be improved to adopt can regulate through printed article thickness, door width lengthens, many chromatographys roller intaglio press of drying the improveds such as enhancing directly carries out intaglio printing stamp to yarn fabric, dry, some yarn fabric again face rolls post processing working solution, then the one-step technology of vapour steaming colour fixing is carried out by steaming device, namely changing textile dye transfer printing is textile dye direct printing, this substantially reduces dye printing technological process, and the transfer printing paper of a large amount of coated special separating agents can be saved, thus greatly reduce dye printing production and processing cost, continue again to maintain the decalcomania color layer variability that dyestuff transfer printing has simultaneously and enrich this advantage
The present invention in order to the dye fixing rate continuing to keep dyestuff transfer printing to have higher, in water-washing process, loose colour is less, reduce discharge of wastewater, reduce the dyestuff that do not fallen by fixation to the white ground contamination of printed textile, reduce the advantage that the dyestuff transfer printings such as the product quality problem of printed textile have, content of the present invention is as follows:
Beneficial effect of the present invention:
(1) this method is a kind of dyeing dye printing new method, and one of its core technology can regulate through printed article thickness, and door width lengthens, and many chromatographys roller intaglio press of drying the improveds such as enhancing directly carries out intaglio printing stamp to yarn fabric; In addition, two cover techniques also can be taked to complete the flow process of stamp,
(2) textile dye transfer printing is transferred to textile dye direct printing, this substantially reduces dye printing technological process, and the transfer printing paper of a large amount of coated special separating agents can be saved, thus greatly reduce dye printing production and processing cost, continue again to maintain the decalcomania color layer variability that dyestuff transfer printing has simultaneously and enrich this advantage.
(3) this kind of dye printing new method and new printing technology flow process is adopted, the dye fixing rate that dyestuff transfer printing can be kept to have is higher, in water-washing process, loose colour is less, reduce discharge of wastewater, reduce the dyestuff that do not fallen by fixation to the white ground contamination of printed textile, reduce the advantage that the dyestuff transfer printings such as the product quality problem of printed textile have.
(4) this kind of dye printing new method and new printing technology flow process is adopted, simple to operate, can regulate through printed article thickness as long as process equipment is bought more, door width lengthens, dry many chromatographys roller intaglio press of the improveds such as enhancing, all the other all can utilize the existing process equipment of printing and dyeing producer to operate.
Detailed description of the invention
Below in conjunction with specific embodiment, set forth the present invention further.
Embodiment 1
Cotton cloth reactive dye many chromatographys roller gravure printing new process for producing (1)
Produce material: mercerized cotton Buran chemical drug product: reactive dye intaglio printing stamp ink special, NaOH, sodium carbonate, potash, sodium chloride, liquid of soaping (2g/L soap flakes, 2g/L soda ash).
Production equipment: can regulate through printed article thickness, door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, evenness calender, rapid ageing machine, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Mercerized cotton → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → chintz
2. roll alkali Steaming
2.1 alkaline agent solution prescriptions
Table-1 printing with reactive dye alkaline agent solution prescription
2.2 roll alkali Steaming flow process and condition
Chintz after alkaline agent solution (one side roll, pick-up rate 50%, the speed of a motor vehicle 30 ms/min) → rapid ageing machine vapour steaming colour fixing (steam temperature 120 DEG C, decatize humidity 40%, steaming time 60 seconds) → fixation is rolled in chintz → evenness calender face
Attention: when rolling alkali, alkali lye (facing down) is rolled in chintz stamp front; During decatize, chintz stamp reverse side paste cylinder, front not with cylinder contact.
3. aftertreatment technology
Aftertreatment technology flow process and condition
Chintz after fixation → open washing car cold wash → open washing car is soaped (2g/L soap flakes, 2g/L soda ash, temperature of soaping 85 DEG C, soap 10 minutes time) → open washing car hot water wash (washing temperature 60 DEG C) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → chintz finished product
Embodiment 2
Cotton cloth reactive dye many chromatographys roller gravure printing new process for producing (2)
Produce material: mercerized cotton
Dye chemical drug product: NaOH, sodium metasilicate, reactive dye intaglio printing stamp ink special, liquid of soaping (2g/L soap flakes, 2g/L soda ash).
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. pad alkali technique
1.1 alkaline agent solution prescriptions
Table-2 printing with reactive dye alkaline agent solution prescriptions
1.2 pad alkali technological process and condition
Mercerized cotton → evenness calender pads alkaline agent solution (leaching one is rolled, pick-up rate 70%, the speed of a motor vehicle 30 ms/min) → infrared drying machine and cylinder drying machine dries (bake out temperature 90 DEG C) → band alkali cotton
2. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Band alkali cotton → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → chintz
3. Steaming
Steaming flow process and condition
Chintz after chintz → rapid steamer vapour steaming colour fixing (steam temperature 103 DEG C, decatize humidity 65%, steaming time 10 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Chintz after fixation → open washing car cold wash → open washing car is soaped (2g/L soap flakes, 2g/L soda ash, temperature of soaping 85 DEG C, soap 10 minutes time) → open washing car hot water wash (washing temperature 60 DEG C) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → chintz finished product
Embodiment 3
Cotton reducing dye many chromatographys roller gravure printing new process for producing
Produce material: mercerized cotton
Dye chemical drug product: reducing dye intaglio printing stamp ink special, NaOH, sodium dithionite, liquid of soaping (2g/L soap flakes, 2g/L soda ash).
Production equipment: can regulate through printed article thickness, door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, evenness calender, rapid ageing machine, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Mercerized cotton → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → chintz
2. roll alkali reduction Steaming
2.1 alkaline agent solution prescriptions
Table-3 vat printing alkaline agent solution prescriptions
2.2 roll alkali reduction Steaming flow process and condition
Chintz after alkaline agent solution (one side leaching, pick-up rate 50%, the speed of a motor vehicle 30 ms/min) → rapid ageing machine reduction vapour steaming colour fixing (steam temperature 120 DEG C, decatize humidity 40%, steaming time 20 seconds) → fixation is rolled in chintz → evenness calender face
Attention: when rolling alkali, alkali lye (facing down) is rolled in chintz stamp front; During decatize, chintz stamp reverse side paste cylinder, front not with cylinder contact.
3. aftertreatment technology
Aftertreatment technology flow process and condition
Chintz after fixation → open washing car cold wash → open washing car oxidation → open washing car is soaped (2g/L soap flakes, 2g/L soda ash, temperature of soaping 85 DEG C, soap 10 minutes time) → open washing car hot water wash (washing temperature 60 DEG C) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → chintz finished product
Embodiment 4
Wool cloth acid dyes many chromatographys roller gravure printing new process for producing
Produce material: pretreated wool cloth
Dye chemical drug product: ammonium sulfate, acid dyes intaglio printing stamp ink special.
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. pad sour technique
1.1 sour agent leach mill solution prescriptions
Table-4 acid dyes stamp acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Pretreated wool cloth → evenness calender pads sour agent solution (leaching one is rolled, pick-up rate 70%, the speed of a motor vehicle 30 ms/min) → oven dry (bake out temperature 90 DEG C) → be with sour wool cloth
2. printing technology
Printing technology flow process and condition
Be with sour wool cloth → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp wool cloth
3. Steaming
Stamp wool cloth after stamp wool cloth → rapid steamer vapour steaming colour fixing (steam temperature 115 DEG C, decatize humidity 85%, steaming time 20 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp wool cloth after fixation → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp wool cloth finished product
Embodiment 5
Wool cloth neutral dye many chromatographys roller gravure printing new process for producing
Produce material: pretreated wool cloth
Dye chemical drug product: neutral dye intaglio printing stamp ink special.
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. printing technology
Printing technology flow process and condition
Pretreated wool cloth → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp wool cloth
2. Steaming
Stamp wool cloth after stamp wool cloth → rapid steamer vapour steaming colour fixing (steam temperature 115 DEG C, decatize humidity 85%, steaming time 20 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp wool cloth after fixation → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp wool cloth finished product
Embodiment 6
Cloth of real silk acid dyes many chromatographys roller gravure printing new process for producing
Produce material: the cloth of real silk after coming unstuck
Dye chemical drug product: ammonium sulfate, acid dyes intaglio printing stamp ink special, acid fixation liquid (2g/L acidic color fixing agent).
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. pad sour technique
1.1 sour agent leach mill solution prescriptions
Table-5 acid dyes stamp acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Cloth of real silk → evenness calender after coming unstuck pads sour agent solution (leaching one is rolled, pick-up rate 70%, the speed of a motor vehicle 30 ms/min) → oven dry (bake out temperature 90 DEG C) → be with sour cloth of real silk
2. printing technology
Printing technology flow process and condition
Be with sour cloth of real silk → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp cloth of real silk
3. Steaming
Stamp cloth of real silk after stamp cloth of real silk → rapid steamer vapour steaming colour fixing (steam temperature 115 DEG C, decatize humidity 85%, steaming time 20 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp cloth of real silk after fixation → open washing car cold wash → open washing car acidic color fixing agent fixation (2g/L acidic color fixing agent, color fixing temperature 50 DEG C, 10 minutes fixation time) → oven dry (bake out temperature 90 DEG C) → stamp cloth of real silk finished product
Embodiment 7
Cloth of real silk neutral dye many chromatographys roller gravure printing new process for producing
Produce material: the cloth of real silk after coming unstuck
Dye chemical drug product: neutral dye intaglio printing stamp ink special, acid fixation liquid (2g/L acidic color fixing agent).
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. printing technology
Printing technology flow process and condition
Cloth of real silk after coming unstuck → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp cloth of real silk
2. Steaming
Stamp cloth of real silk after stamp cloth of real silk → rapid steamer vapour steaming colour fixing (steam temperature 115 DEG C, decatize humidity 85%, steaming time 20 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp cloth of real silk after fixation → open washing car cold wash → open washing car acidic color fixing agent fixation (2g/L acidic color fixing agent, color fixing temperature 50 DEG C, 10 minutes fixation time) → oven dry (bake out temperature 90 DEG C) → stamp cloth of real silk finished product
Embodiment 8
Polyamide fabric acid dyes many chromatographys roller gravure printing new process for producing
Produce material: the polyamide fabric after deoiling
Dye chemical drug product: ammonium sulfate, acid dyes intaglio printing stamp ink special, soda ash liquid (2g/L soda ash).
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. pad sour technique
1.1 sour agent solution prescriptions
Table-6 acid dyes stamp acid agent solution prescription
1.2 pad sour technological process and condition
Polyamide fabric → evenness calender after deoiling pads sour agent solution (leaching one is rolled, pick-up rate 70%, the speed of a motor vehicle 30 ms/min) → oven dry (bake out temperature 90 DEG C) → be with sour polyamide fabric
2. printing technology
Printing technology flow process and condition
Be with sour polyamide fabric → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp polyamide fabric
3. Steaming
Stamp polyamide fabric after stamp polyamide fabric → rapid steamer vapour steaming colour fixing (steam temperature 115 DEG C, decatize humidity 85%, steaming time 20 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp polyamide fabric after fixation → open washing car cold wash → open washing car soda ash liquid washes (1g/L soda ash, alkali cleaning temperature 45 C, alkali cleaning time 10 minutes) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp polyamide fabric finished product
Embodiment 9
Polyamide fabric neutral dye many chromatographys roller gravure printing new process for producing
Produce material: the polyamide fabric after deoiling
Dye chemical drug product: neutral dye intaglio printing stamp ink special, soda ash liquid (2g/L soda ash).
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. printing technology
Printing technology flow process and condition
Polyamide fabric after deoiling → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp polyamide fabric
2. Steaming
Stamp polyamide fabric after stamp polyamide fabric → rapid steamer vapour steaming colour fixing (steam temperature 115 DEG C, decatize humidity 85%, steaming time 20 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp polyamide fabric after fixation → open washing car cold wash → open washing car soda ash liquid washes (1g/L soda ash, alkali cleaning temperature 45 C, alkali cleaning time 10 minutes) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp polyamide fabric finished product
Embodiment 10
Woven dacron disperse dyes many chromatographys roller gravure printing new process for producing (1)
Produce material: the woven dacron after deoiling
Dye chemical drug product: ammonium dihydrogen phosphate (ADP), disperse dyes intaglio printing stamp ink special, reduction cleaning liquid (2g/L sodium hydrosulfite, 4g/L soda ash).
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. pad sour technique
1.1 sour agent leach mill solution prescriptions
Table-7 Disperse Printing acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Woven dacron → evenness calender after deoiling pads sour agent solution (leaching one is rolled, pick-up rate 70%, the speed of a motor vehicle 30 ms/min) → oven dry (bake out temperature 90 DEG C) → be with sour cloth of real silk
2. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Woven dacron → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp woven dacron
3. Steaming
Steaming flow process and condition
Stamp woven dacron after stamp woven dacron → rapid steamer vapour steaming colour fixing (steam temperature 130 DEG C, decatize humidity 80%, steaming time 30 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp woven dacron after fixation → open washing car cold wash → open washing car reduction cleaning (2g/L sodium hydrosulfite, 4g/L soda ash, reduction cleaning temperature 85 DEG C, 10 minutes reduction cleaning time) → open washing car hot water wash (washing temperature 60 DEG C) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp woven dacron finished product
Embodiment 11
Woven dacron disperse dyes many chromatographys roller gravure printing new process for producing (2)
Produce material: the woven dacron after deoiling
Dye chemical drug product: disperse dyes intaglio printing stamp ink special, reduction cleaning liquid (2g/L sodium hydrosulfite, 4g/L soda ash).
Production equipment: can regulate through printed article thickness, door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Woven dacron after deoiling → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp woven dacron
2. Steaming
Steaming flow process and condition
Stamp woven dacron after stamp woven dacron → rapid steamer vapour steaming colour fixing (steam temperature 130 DEG C, decatize humidity 80%, steaming time 30 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp woven dacron after fixation → open washing car cold wash → open washing car reduction cleaning (2g/L sodium hydrosulfite, 4g/L soda ash, reduction cleaning temperature 85 DEG C, 10 minutes reduction cleaning time) → open washing car hot water wash (washing temperature 60 DEG C) → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp woven dacron finished product
Embodiment 12
The acrylic fibers cloth dye of positive ion many chromatographys roller gravure printing new process for producing (1)
Produce material: the acrylic fibers cloth after deoiling
Dye chemical drug product: ammonium dihydrogen phosphate (ADP), dye of positive ion intaglio printing stamp ink special.
Production equipment: evenness calender, infrared drying machine, cylinder drying machine, can regulate through printed article thickness, and door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. pad sour technique
1.1 sour agent leach mill solution prescriptions
Table-8 dye of positive ion stamp acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Acrylic fibers cloth → evenness calender after deoiling pads sour agent solution (leaching one is rolled, pick-up rate 70%, the speed of a motor vehicle 30 ms/min) → oven dry (bake out temperature 90 DEG C) → be with sour cloth of real silk
2. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Acrylic fibers cloth → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp acrylic fibers cloth
3. Steaming
Steaming flow process and condition
Stamp acrylic fibers cloth after stamp acrylic fibers cloth → rapid steamer vapour steaming colour fixing (steam temperature 130 DEG C, decatize humidity 80%, steaming time 30 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp acrylic fibers cloth after fixation → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp acrylic fibers cloth finished product
Embodiment 13
The acrylic fibers cloth dye of positive ion many chromatographys roller gravure printing new process for producing (2)
Produce material: the acrylic fibers cloth after deoiling
Dye chemical drug product: dye of positive ion intaglio printing stamp ink special.
Production equipment: can regulate through printed article thickness, door width lengthens, and dries many chromatographys roller intaglio press of the improveds such as enhancing, rapid steamer, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Acrylic fibers cloth after deoiling → many chromatographys roller intaglio press stamp (speed of a motor vehicle 30 ms/min) → oven dry → stamp acrylic fibers cloth
2. Steaming
Steaming flow process and condition
Stamp acrylic fibers cloth after stamp acrylic fibers cloth → rapid steamer vapour steaming colour fixing (steam temperature 130 DEG C, decatize humidity 80%, steaming time 30 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp acrylic fibers cloth after fixation → open washing car cold wash → oven dry (bake out temperature 90 DEG C) → stamp acrylic fibers cloth finished product
Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
Claims (1)
1., for textile dye many chromatographys roller intaglio printing stamp production method, it is characterized in that comprising the following steps:
A, select different pre-treatment working solutions according to the yarn fabric of different kinds of fibers;
B, on padding machine, pad the pre-treatment working solution of variable concentrations with the speed of a motor vehicle between the pick-up rate between the dip time of 5-30 second, 50-100%, 10-40 m/min according to the yarn fabric of different kinds of fibers, and dry, bake out temperature is between 80-100 DEG C;
C, select intaglio printing stamp dedicated dye ink;
D, by many chromatographys roller intaglio press, with the speed of a motor vehicle between 10-40 m/min by dedicated dye ink printing on the yarn fabric after padding pre-treatment working solution and dry, and dry, bake out temperature is between 80-100 DEG C;
E, yarn fabric enter decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time are determined according to the yarn fabric of different kinds of fibers and dedicated dye ink thereof;
After f, fixation, yarn fabric takes the treatment process such as different washings, oven dry by according to the yarn fabric of different kinds of fibers and dedicated dye ink thereof, completes textile dye many chromatographys roller intaglio printing stamp production overall process.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103711014A (en) * | 2013-12-16 | 2014-04-09 | 江苏波波熊纺织品有限公司 | Dye cold transfer printing method for cotton fabric |
| CN103921579B (en) * | 2014-04-28 | 2016-04-27 | 晋江创鑫机械有限公司 | A kind of many chromatographys roller printing method |
| CN104140714A (en) * | 2014-07-18 | 2014-11-12 | 浙江亿得化工有限公司 | Novel acid ink and preparation method and direct printing technology of novel acid ink |
| CN104772999B (en) * | 2015-04-02 | 2017-10-13 | 西安航天华阳机电装备有限公司 | A kind of satellite-type gravure process |
| CN106192482A (en) * | 2016-08-01 | 2016-12-07 | 太仓市鑫泰针织有限公司 | A kind of printing method of viscose rayon knitwear |
| CN108342914B (en) * | 2017-01-23 | 2020-07-14 | 长胜纺织科技发展(上海)有限公司 | Transfer dyeing method |
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