CN102785495A - Multi-color roller gravure printing production method of textile dye - Google Patents
Multi-color roller gravure printing production method of textile dye Download PDFInfo
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- CN102785495A CN102785495A CN2012102622819A CN201210262281A CN102785495A CN 102785495 A CN102785495 A CN 102785495A CN 2012102622819 A CN2012102622819 A CN 2012102622819A CN 201210262281 A CN201210262281 A CN 201210262281A CN 102785495 A CN102785495 A CN 102785495A
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Abstract
The invention relates to a multi-color roller gravure printing production method of a textile dye. According to the traditional printing method, more floating colors exist in the washing process, and the excessive wastewater discharge is easily caused. The invention comprises the following steps that: (1) pre-treatment working solutions are selected according to textiles of different types of fibers; (2) the pre-treatment working solutions of different concentrations are padded under the conditions that the immersion time is 5-30 seconds, the expression is between 50% and 100% and the speed is 10 to 40m/min, and are dried; (3) a special dye ink for gravure printing is selected; (4) through an improved multi-color roller gravure printing machine with adjustable printing thickness, lengthened width, enhanced drying and the like, the special dye ink is printed to the textile which is padded with the pre-treatment working solutions and is dried at a speed of 10-40 m/min and is dried; (5) the printed textile enters steaming equipment for steaming fixation; and (6) after fixation, the printed textile is subjected to washing, drying and other treatment processes to complete the entire printing production process of the textile.
Description
Technical field
The present invention relates to a kind of many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production method that is used for.
Background technology
Dyestuff carries out method for printing to yarn fabric and in dyeing, mainly is divided into two big types at present, and one big type is the dyestuff PLATE SCREAM PRINTING or the ROTARY SCREAM PRINTING of as many as tens chromatographys; Another big type is the dyestuff transfer printing.
Dyestuff PLATE SCREAM PRINTING or ROTARY SCREAM PRINTING are a kind of traditional printing methods, and it is shorter to have a technological process, advantage such as the production and processing cost is lower; But it is not abundant to exist decalcomania color level to change yet, and some dye fixing rate is not high, and loose colour is more in the water-washing process; They get in the rinsing solution when washing in a large number; Cause discharge of wastewater to exceed standard, simultaneously these dyestuffs that do not fallen by fixation even the white ground that also can stain printed textile cause the printed textile product to have shortcomings such as quality problems.
The dyestuff transfer printing is a kind of printing method of novelty, mainly comprise at present disperse dyes to dacron thermal transfer printing and reactive dye to the cotton fabric cold transfer printing, they have decalcomania color level and change abundant; Less energy consumption during dye fixing; The dye fixing rate is higher, and loose colour is less in the water-washing process, can reduce discharge of wastewater; Simultaneously these dyestuffs that do not fallen by fixation also reduce the contamination property whitely of printed textile greatly; Thereby reduced the advantages such as product quality problem of printed textile, but also exist technological process longer, need acquire printing machine (like intaglio press, flexible printing machine etc.), acquire equipment such as custom-designed transfer device; Specification requirement to dyestuff and auxiliary aid thereof is higher; The production and processing cost is higher, also can produce a large amount of useless transfer papers simultaneously, thereby cause shortcomings such as a large amount of paper resources are consumed.
The dyestuff transfering printing technology mainly at first is to utilize printing machine (like intaglio press, flexible printing machine etc.) the dye printing ink special to be printed on the transfer paper that was coated with special separating agent; Process transfer printing paper after the oven dry; Some yarn fabric pads pre-treatment working solution (will pad the alkaline agent working solution like the cotton fabric cold transfer printing) then; Carry out the dyestuff transfer printing with custom-designed transfer apparatus again; Decalcomania on the transfer printing paper is transferred on the yarn fabric; Then some yarn fabric adopt special fixation equipment carry out fixation (as the cotton fabric cold transfer printing will with cold coiling bank up device carry out cold coiling bank up fixation or carry out vapour steaming colour fixing with decatizing apparatus), the transfer printing yarn fabric after the last fixation carries out the stamp post processing through operations such as washing, oven dry, completion dyestuff transfer printing production overall process.
Because printing out the color level, the dyestuff transfer printing changes abundant decalcomania; Therefore the developing direction of dye printing technology is being represented in the dyestuff transfer printing; Yet how to solve present dyestuff transfer printing and produce more existing problems, longer such as technological process, need acquire printing machine (like intaglio press, flexible printing machine etc.), acquire equipment such as custom-designed transfer device; Specification requirement to dyestuff and auxiliary aid thereof is higher; The production and processing cost is higher, also can produce a large amount of useless transfer papers simultaneously, thereby cause shortcomings such as a large amount of paper resources are consumed.For this reason, many printing and dyeing producer, institution of higher learning, scientific research institutions are all actively proposing some improved methods; Like CN 201573383 U patent reports; A kind of non-paper active cold-transfer printing machine, the mylar that employing can be used repeatedly replace transfer printing paper to carry out the reactive dye cold-transfer printing, and it can practice thrift a large amount of paper resources; Also reduced the production and processing cost; But thereupon also can produce some other problems, bigger like the mylar hydrophobicity, just higher to the specification requirement of printing with reactive dye ink special.
Generally; Abundant about changing at the decalcomania color level that continues to keep the dyestuff transfer printing to be had, the dye fixing rate is higher, and loose colour is less in the water-washing process; Can reduce discharge of wastewater; Simultaneously these dyestuffs that do not fallen by fixation also reduce the contamination property whitely of printed textile greatly, thereby have reduced on the basis of advantages such as product quality problem of printed textile, how further to shorten dyestuff transfering printing process flow process; How further to reduce dyestuff transfer printing production and processing cost etc., in this respect document or patent report are less.
Summary of the invention
The present invention provides a kind of many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production method that is used for, and effectively simplifies conventional process flow, reduces production costs.
For this reason, the present invention takes following technical scheme: the technological process of stamp first cover comprises the following steps: that (1) select the different pretreatment working solution for use according to the yarn fabric of different kinds of fibers.(2) according to the yarn fabric of different kinds of fibers with the 5-30 dip time of second, between the 50-100% pick-up rate, 10-40 rice/minute between the speed of a motor vehicle padding the pre-treatment working solution that pads variable concentrations on the equipment, and oven dry (bake out temperature is between 80-100 ℃).(3) select intaglio printing stamp dedicated dye printing ink for use.(4) through regulating through the printing thickness; Door width of cloth lengthening; The oven dry enhancing waits many chromatographys roller intaglio press of improved; With 10-40 rice/minute between the speed of a motor vehicle with the dedicated dye ink printing to through pad the pre-treatment working solution and the oven dry after yarn fabric on, and the oven dry (bake out temperature is between 80-100 ℃).(5) printed textile gets into the decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time will be decided according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers.(6) printed textile will be taked treatment process such as different washings, oven dry according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers after the fixation, accomplish many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production overall process.
The technological process of stamp second cover comprises the following steps: that (1) select intaglio printing stamp dedicated dye printing ink for use.(2) through regulating through the printing thickness; Door width of cloth lengthening; Oven dry enhancings waits many chromatographys roller intaglio press of improved, with 10-40 rice/minute between the speed of a motor vehicle with the dedicated dye ink printing to yarn fabric, and dry (bake out temperature is between 80-100 ℃).(3) select different post processing working solutions for use according to the yarn fabric of different kinds of fibers.(4) according to the yarn fabric of different kinds of fibers with the pick-up rate between the 40-100%, 10-50 rice/minute between the speed of a motor vehicle on pad equipment, roll the post processing working solution of variable concentrations.(5) printed textile gets into the decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time will be decided according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers.(6) printed textile will be taked treatment process such as different washings, oven dry according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers after the fixation, accomplish many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production overall process.
It is at first the dye printing ink special to be printed on the transfer paper that was coated with special separating agent through printing machine (like intaglio press) that the present invention needed the first step originally with the dyestuff transfer printing; Second step was that some yarn fabric pads pre-treatment working solution (will pad the alkaline agent working solution like the cotton fabric cold transfer printing); Through custom-designed transfer apparatus the decalcomania on the transfer printing paper is transferred on the yarn fabric; Then some yarn fabric through the special fixation equipment of specialized designs carry out fixation (as the cotton fabric cold transfer printing will with cold coiling bank up device carry out cold coiling bank up fixation or carry out vapour steaming colour fixing with decatizing apparatus) two-step process be improved to some yarn fabric and pad pre-treatment working solution, oven dry earlier; Adopt through the printed article thickness again and can regulate; Door width of cloth lengthening; The oven dry enhancing waits many chromatographys roller intaglio press of improved directly yarn fabric to be carried out intaglio printing stamp, oven dry, then carries out the one-step technology of vapour steaming colour fixing through the decatize device; Or be improved to and adopt through the printed article thickness and can regulate; Door width of cloth lengthening; The oven dry enhancing waits many chromatographys roller intaglio press of improved directly yarn fabric to be carried out intaglio printing stamp, oven dry; Some yarn fabric face again rolls the post processing working solution, then carries out the one-step technology of vapour steaming colour fixing through the decatize device, and promptly changing the transfer printing of yarn fabric dyestuff is the direct printing of yarn fabric dyestuff; Shortened the dye printing technological process so greatly; And can save a large amount of transfer printing paper that was coated with special separating agent again, thereby greatly reduce dye printing production and processing cost, this advantage is enriched in the decalcomania color level variation that has continued to keep simultaneously the dyestuff transfer printing to be had again
The present invention is higher for the dye fixing rate that continues to keep the dyestuff transfer printing to be had; Loose colour is less in the water-washing process; Reduce discharge of wastewater; Reduce not the dyestuff that fallen by the fixation contamination property whitely to printed textile, reduce the advantage that the dyestuff transfer printings such as product quality problem of printed textile are had, the present invention thes contents are as follows:
Beneficial effect of the present invention:
(1) this method is a kind of dyeing dye printing new method, and one of its core technology is that process printed article thickness can be regulated, door width of cloth lengthening, and the oven dry enhancing waits many chromatographys roller intaglio press of improved directly yarn fabric to be carried out the intaglio printing stamp; In addition, also can take two cover technologies to accomplish the flow process of stamp,
(2) transfer the transfer printing of yarn fabric dyestuff the direct printing of to yarn fabric dyestuff; Shortened the dye printing technological process so greatly; And can save a large amount of transfer printing paper that was coated with special separating agent again; Thereby greatly reduce dye printing production and processing cost, this advantage is enriched in the decalcomania color level variation that has continued to keep simultaneously the dyestuff transfer printing to be had again.
(3) adopt this kind dye printing new method and new printing technology flow process; The dye fixing rate that can keep the dyestuff transfer printing to be had is higher; Loose colour is less in the water-washing process; Reduce discharge of wastewater, reduce not the dyestuff that fallen by fixation contamination property whitely, reduce the advantage that the dyestuff transfer printings such as product quality problem of printed textile are had printed textile.
(4) adopt this kind dye printing new method and new printing technology flow process; Simple to operate; As long as process equipment is bought more through the printed article thickness and can be regulated; Door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, and all the other all can utilize the existing process equipment of printing and dyeing producer to operate.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.
Embodiment 1
Many chromatographys of cotton cloth reactive dye roller intaglio process peanut produces new method (1)
Produce material: mercerized cotton Buran chemical drug article: reactive dye intaglio printing stamp ink special, NaOH, sodium carbonate, potash, sodium chloride, the liquid of soaping (2g/L soap flakes, 2g/L soda ash).
Production equipment: can regulate through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, evenness calender, rapid ageing machine, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Mercerized cotton → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → chintz
2. roll alkali decatize technology
2.1 alkaline agent solution prescription
Table-1 printing with reactive dye alkaline agent solution prescription
2.2 roll technological process of alkali decatize and condition
Chintz → evenness calender face rolls chintz after alkaline agent solution (one side roll pick-up rate 50%, 30 meters/minute of the speed of a motor vehicle) → rapid ageing machine vapour steaming colour fixing (120 ℃ of steam temperatures, decatize humidity 40%, steaming time 60 seconds) → fixation
Attention: when rolling alkali, alkali lye (facing down) is rolled in chintz stamp front; During decatize, chintz stamp reverse side pastes cylinder, and the front does not contact with cylinder.
3. aftertreatment technology
Aftertreatment technology flow process and condition
Chintz after the fixation → open washing car cold wash → open washing car is soaped (2g/L soap flakes, 2g/L soda ash, 85 ℃ of the temperature of soaping, soap 10 minutes time) → open washing car hot water wash (60 ℃ of washing temperature) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → chintz finished product
Embodiment 2
Many chromatographys of cotton cloth reactive dye roller intaglio process peanut produces new method (2)
Produce material: mercerized cotton
Dye the chemical drug article: NaOH, sodium metasilicate, reactive dye intaglio printing stamp ink special, the liquid of soaping (2g/L soap flakes, 2g/L soda ash).
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. pad alkali technology
1.1 alkaline agent solution prescription
Table-2 printing with reactive dye alkaline agent solution prescription
1.2 pad alkali technological process and condition
Mercerized cotton → evenness calender pads alkaline agent solution (one soaks one rolls, pick-up rate 70%, 30 meters/minute of the speed of a motor vehicle) → infrared drying machine and cylinder drying machine oven dry (90 ℃ of bake out temperatures) → band alkali cotton
2. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Band alkali cotton → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → chintz
3. decatize technology
Decatize technological process and condition
Chintz after chintz → rapid steamer vapour steaming colour fixing (103 ℃ of steam temperatures, decatize humidity 65%, steaming time 10 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Chintz after the fixation → open washing car cold wash → open washing car is soaped (2g/L soap flakes, 2g/L soda ash, 85 ℃ of the temperature of soaping, soap 10 minutes time) → open washing car hot water wash (60 ℃ of washing temperature) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → chintz finished product
Embodiment 3
Many chromatographys of cotton reducing dye roller intaglio process peanut produces new method
Produce material: mercerized cotton
Dye the chemical drug article: reducing dye intaglio printing stamp ink special, NaOH, sodium dithionite, the liquid of soaping (2g/L soap flakes, 2g/L soda ash).
Production equipment: can regulate through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, evenness calender, rapid ageing machine, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Mercerized cotton → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → chintz
2. roll alkali reduction decatize technology
2.1 alkaline agent solution prescription
Table-3 vat printing alkaline agent solution prescription
2.2 roll alkali reduction decatize technological process and condition
Chintz → evenness calender face rolls chintz after alkaline agent solution (one side soak pick-up rate 50%, 30 meters/minute of the speed of a motor vehicle) → rapid ageing machine reduction vapour steaming colour fixing (120 ℃ of steam temperatures, decatize humidity 40%, steaming time 20 seconds) → fixation
Attention: when rolling alkali, alkali lye (facing down) is rolled in chintz stamp front; During decatize, chintz stamp reverse side pastes cylinder, and the front does not contact with cylinder.
3. aftertreatment technology
Aftertreatment technology flow process and condition
Chintz after the fixation → open washing car cold wash → open washing car oxidation → open washing car is soaped (2g/L soap flakes, 2g/L soda ash, 85 ℃ of the temperature of soaping, soap 10 minutes time) → open washing car hot water wash (60 ℃ of washing temperature) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → chintz finished product
Embodiment 4
Many chromatographys of wool cloth acid dyes roller intaglio process peanut produces new method
Produce material: pretreated wool cloth
Dye the chemical drug article: ammonium sulfate, acid dyes intaglio printing stamp ink special.
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. pad sour technology
1.1 sour agent leach mill solution prescription
Table-4 acid dyes stamps acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Pretreated wool cloth → evenness calender pads the sour wool cloth of sour agent solution (soaks rolls, pick-up rate 70%, 30 meters/minute of the speed of a motor vehicle) → oven dry (90 ℃ of bake out temperatures) → be with
2. printing technology
Printing technology flow process and condition
Be with sour wool cloth → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp wool cloth
3. decatize technology
Stamp wool cloth after stamp wool cloth → rapid steamer vapour steaming colour fixing (115 ℃ of steam temperatures, decatize humidity 85%, steaming time 20 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp wool cloth after the fixation → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp wool cloth finished product
Embodiment 5
Many chromatographys of wool cloth neutral dye roller intaglio process peanut produces new method
Produce material: pretreated wool cloth
Dye the chemical drug article: neutral dye intaglio printing stamp ink special.
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. printing technology
Printing technology flow process and condition
Pretreated wool cloth → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp wool cloth
2. decatize technology
Stamp wool cloth after stamp wool cloth → rapid steamer vapour steaming colour fixing (115 ℃ of steam temperatures, decatize humidity 85%, steaming time 20 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp wool cloth after the fixation → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp wool cloth finished product
Embodiment 6
Many chromatographys of cloth of real silk acid dyes roller intaglio process peanut produces new method
Produce material: the cloth of real silk after coming unstuck
Dye the chemical drug article: ammonium sulfate, acid dyes intaglio printing stamp ink special, acid fixation liquid (2g/L acidic color fixing agent).
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. pad sour technology
1.1 sour agent leach mill solution prescription
Table-5 acid dyes stamps acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Cloth of real silk → evenness calender after coming unstuck pads the sour cloth of real silk of sour agent solution (soaks rolls, pick-up rate 70%, 30 meters/minute of the speed of a motor vehicle) → oven dry (90 ℃ of bake out temperatures) → be with
2. printing technology
Printing technology flow process and condition
Be with sour cloth of real silk → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp cloth of real silk
3. decatize technology
Stamp cloth of real silk after stamp cloth of real silk → rapid steamer vapour steaming colour fixing (115 ℃ of steam temperatures, decatize humidity 85%, steaming time 20 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp cloth of real silk after the fixation → open washing car cold wash → open washing car acidic color fixing agent fixation (2g/L acidic color fixing agent, 50 ℃ of color fixing temperatures, 10 minutes fixation time) → oven dry (90 ℃ of bake out temperatures) → stamp cloth of real silk finished product
Embodiment 7
Many chromatographys of cloth of real silk neutral dye roller intaglio process peanut produces new method
Produce material: the cloth of real silk after coming unstuck
Dye the chemical drug article: neutral dye intaglio printing stamp ink special, acid fixation liquid (2g/L acidic color fixing agent).
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. printing technology
Printing technology flow process and condition
Cloth of real silk after coming unstuck → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp cloth of real silk
2. decatize technology
Stamp cloth of real silk after stamp cloth of real silk → rapid steamer vapour steaming colour fixing (115 ℃ of steam temperatures, decatize humidity 85%, steaming time 20 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp cloth of real silk after the fixation → open washing car cold wash → open washing car acidic color fixing agent fixation (2g/L acidic color fixing agent, 50 ℃ of color fixing temperatures, 10 minutes fixation time) → oven dry (90 ℃ of bake out temperatures) → stamp cloth of real silk finished product
Embodiment 8
Many chromatographys of polyamide fabric acid dyes roller intaglio process peanut produces new method
Produce material: the polyamide fabric after deoiling
Dye the chemical drug article: ammonium sulfate, acid dyes intaglio printing stamp ink special, soda ash liquid (2g/L soda ash).
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. pad sour technology
1.1 sour agent solution prescription
Table-6 acid dyes stamps acid agent solution prescription
1.2 pad sour technological process and condition
Polyamide fabric → evenness calender after deoiling pads the sour polyamide fabric of sour agent solution (soaks rolls, pick-up rate 70%, 30 meters/minute of the speed of a motor vehicle) → oven dry (90 ℃ of bake out temperatures) → be with
2. printing technology
Printing technology flow process and condition
Be with sour polyamide fabric → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp polyamide fabric
3. decatize technology
Stamp polyamide fabric after stamp polyamide fabric → rapid steamer vapour steaming colour fixing (115 ℃ of steam temperatures, decatize humidity 85%, steaming time 20 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp polyamide fabric after the fixation → open washing car cold wash → open washing car soda ash liquid is washed (1g/L soda ash, 45 ℃ of alkali cleaning temperature, 10 minutes alkali cleaning time) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp polyamide fabric finished product
Embodiment 9
Many chromatographys of polyamide fabric neutral dye roller intaglio process peanut produces new method
Produce material: the polyamide fabric after deoiling
Dye the chemical drug article: neutral dye intaglio printing stamp ink special, soda ash liquid (2g/L soda ash).
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. printing technology
Printing technology flow process and condition
Polyamide fabric after deoiling → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp polyamide fabric
2. decatize technology
Stamp polyamide fabric after stamp polyamide fabric → rapid steamer vapour steaming colour fixing (115 ℃ of steam temperatures, decatize humidity 85%, steaming time 20 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp polyamide fabric after the fixation → open washing car cold wash → open washing car soda ash liquid is washed (1g/L soda ash, 45 ℃ of alkali cleaning temperature, 10 minutes alkali cleaning time) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp polyamide fabric finished product
Embodiment 10
Many chromatographys of woven dacron disperse dyes roller intaglio process peanut produces new method (1)
Produce material: the woven dacron after deoiling
Dye the chemical drug article: ammonium dihydrogen phosphate (ADP), disperse dyes intaglio printing stamp ink special, reduction cleaning liquid (2g/L sodium hydrosulfite, 4g/L soda ash).
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. pad sour technology
1.1 sour agent leach mill solution prescription
Table-7 disperse dyes stamps acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Woven dacron → evenness calender after deoiling pads the sour cloth of real silk of sour agent solution (soaks rolls, pick-up rate 70%, 30 meters/minute of the speed of a motor vehicle) → oven dry (90 ℃ of bake out temperatures) → be with
2. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Woven dacron → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp woven dacron
3. decatize technology
Decatize technological process and condition
Stamp woven dacron after stamp woven dacron → rapid steamer vapour steaming colour fixing (130 ℃ of steam temperatures, decatize humidity 80%, steaming time 30 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp woven dacron after the fixation → open washing car cold wash → open washing car reduction cleaning (2g/L sodium hydrosulfite, 4g/L soda ash, 85 ℃ of reduction cleaning temperature, 10 minutes reduction cleaning time) → open washing car hot water wash (60 ℃ of washing temperature) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp woven dacron finished product
Embodiment 11
Many chromatographys of woven dacron disperse dyes roller intaglio process peanut produces new method (2)
Produce material: the woven dacron after deoiling
Dye the chemical drug article: disperse dyes intaglio printing stamp ink special, reduction cleaning liquid (2g/L sodium hydrosulfite, 4g/L soda ash).
Production equipment: can regulate through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Woven dacron after deoiling → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp woven dacron
2. decatize technology
Decatize technological process and condition
Stamp woven dacron after stamp woven dacron → rapid steamer vapour steaming colour fixing (130 ℃ of steam temperatures, decatize humidity 80%, steaming time 30 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp woven dacron after the fixation → open washing car cold wash → open washing car reduction cleaning (2g/L sodium hydrosulfite, 4g/L soda ash, 85 ℃ of reduction cleaning temperature, 10 minutes reduction cleaning time) → open washing car hot water wash (60 ℃ of washing temperature) → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp woven dacron finished product
Embodiment 12
Many chromatographys of acrylic fibers cloth dye of positive ion roller intaglio process peanut produces new method (1)
Produce material: the acrylic fibers cloth after deoiling
Dye the chemical drug article: ammonium dihydrogen phosphate (ADP), dye of positive ion intaglio printing stamp ink special.
Production equipment: evenness calender, the infrared drying machine, cylinder drying machine can be regulated through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. pad sour technology
1.1 sour agent leach mill solution prescription
Table-8 dye of positive ion stamps acid agent leach mill solution prescription
1.2 pad sour technological process and condition
Acrylic fibers cloth → evenness calender after deoiling pads the sour cloth of real silk of sour agent solution (soaks rolls, pick-up rate 70%, 30 meters/minute of the speed of a motor vehicle) → oven dry (90 ℃ of bake out temperatures) → be with
2. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Acrylic fibers cloth → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp acrylic fibers cloth
3. decatize technology
Decatize technological process and condition
Stamp acrylic fibers cloth after stamp acrylic fibers cloth → rapid steamer vapour steaming colour fixing (130 ℃ of steam temperatures, decatize humidity 80%, steaming time 30 minutes) → fixation
4. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp acrylic fibers cloth after the fixation → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp acrylic fibers cloth finished product
Embodiment 13
Many chromatographys of acrylic fibers cloth dye of positive ion roller intaglio process peanut produces new method (2)
Produce material: the acrylic fibers cloth after deoiling
Dye the chemical drug article: dye of positive ion intaglio printing stamp ink special.
Production equipment: can regulate through the printed article thickness, door width of cloth lengthening, the oven dry enhancing waits many chromatographys roller intaglio press of improved, rapid steamer, open washing car.
1. intaglio printing printing technology
Intaglio printing printing technology flow process and condition
Acrylic fibers cloth after deoiling → many chromatographys roller intaglio press stamp (30 meters/minute of the speed of a motor vehicle) → oven dry → stamp acrylic fibers cloth
2. decatize technology
Decatize technological process and condition
Stamp acrylic fibers cloth after stamp acrylic fibers cloth → rapid steamer vapour steaming colour fixing (130 ℃ of steam temperatures, decatize humidity 80%, steaming time 30 minutes) → fixation
3. aftertreatment technology
Aftertreatment technology flow process and condition
Stamp acrylic fibers cloth after the fixation → open washing car cold wash → oven dry (90 ℃ of bake out temperatures) → stamp acrylic fibers cloth finished product
Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.Should be understood that in addition those skilled in the art can do various changes or modification to the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Claims (2)
1. one kind is used for many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production method, it is characterized in that comprising the following steps:
A, select the different pretreatment working solution for use according to the yarn fabric of different kinds of fibers;
B, according to the yarn fabric of different kinds of fibers with the 5-30 dip time of second, between the 50-100% pick-up rate, 10-40 rice/minute between the speed of a motor vehicle padding the pre-treatment working solution that pads variable concentrations on the equipment; And oven dry, bake out temperature is between 80-100 ℃;
C, select intaglio printing stamp dedicated dye printing ink for use;
D, through many chromatographys roller intaglio press, with 10-40 rice/minute between the speed of a motor vehicle with the dedicated dye ink printing to through pad the pre-treatment working solution and the oven dry after yarn fabric on, and the oven dry, bake out temperature is between 80-100 ℃;
E, printed textile get into the decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time will be decided according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers.
Printed textile will be taked treatment process such as different washings, oven dry according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers after f, the fixation, accomplish many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production overall process.
2. one kind is used for many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production method, it is characterized in that also can selecting another set of technological process for use, and concrete steps are following:
A, select intaglio printing stamp dedicated dye printing ink for use;
B, through can regulating through the printing thickness, door width of cloth lengthening, oven dry enhancings waits many chromatographys roller intaglio press of improved, with 10-40 rice/minute between the speed of a motor vehicle with the dedicated dye ink printing to yarn fabric, and dry, bake out temperature is between 80-100 ℃;
C, select different post processing working solutions for use according to the yarn fabric of different kinds of fibers;
D, according to the yarn fabric of different kinds of fibers with the pick-up rate between the 40-100%, 10-50 rice/minute between the speed of a motor vehicle on pad equipment, roll the post processing working solution of variable concentrations;
E, printed textile get into the decatizing apparatus vapour steaming colour fixing, and steam temperature, decatize humidity, steaming time will be decided according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers;
Printed textile will be taked treatment process such as different washings, oven dry according to the yarn fabric and the dedicated dye printing ink thereof of different kinds of fibers after f, the fixation, accomplish many chromatographys of yarn fabric dyestuff roller intaglio printing stamp production overall process.
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| CN103711014A (en) * | 2013-12-16 | 2014-04-09 | 江苏波波熊纺织品有限公司 | Dye cold transfer printing method for cotton fabric |
| CN103921579A (en) * | 2014-04-28 | 2014-07-16 | 晋江市创鑫工业设计有限公司 | Multi-overdying-roller printing method |
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| CN106192482A (en) * | 2016-08-01 | 2016-12-07 | 太仓市鑫泰针织有限公司 | A kind of printing method of viscose rayon knitwear |
| WO2018133258A1 (en) * | 2017-01-23 | 2018-07-26 | 长胜纺织科技发展(上海)有限公司 | Transfer dyeing method |
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| CN106192482A (en) * | 2016-08-01 | 2016-12-07 | 太仓市鑫泰针织有限公司 | A kind of printing method of viscose rayon knitwear |
| WO2018133258A1 (en) * | 2017-01-23 | 2018-07-26 | 长胜纺织科技发展(上海)有限公司 | Transfer dyeing method |
| CN108342914A (en) * | 2017-01-23 | 2018-07-31 | 长胜纺织科技发展(上海)有限公司 | Transfer dyeing method |
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