CN102767270B - Bonding construction method for composite plate - Google Patents

Bonding construction method for composite plate Download PDF

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Publication number
CN102767270B
CN102767270B CN201210242347.8A CN201210242347A CN102767270B CN 102767270 B CN102767270 B CN 102767270B CN 201210242347 A CN201210242347 A CN 201210242347A CN 102767270 B CN102767270 B CN 102767270B
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composite plate
plate
panel
hole
construction method
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CN201210242347.8A
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CN102767270A (en
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叶君华
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Abstract

The invention discloses a bonding construction method for a composite plate. The bonding construction method can be used for solving the problem that the existing bonding construction method for the plate is not suitable for the heavy and brittle composite plate. The bottom plate of the composite plates used in the construction method protrudes outward to the outside of a panel and forms a connecting edge, a hole is drilled on the connecting edge and extended to the interior of the object to be fastened, an anchor bolt is inserted into the hole, through steps such as stock preparation, plate hanging, leveling, liquid injection, solidification and anchoring, the composite plate is bonded on the surface of the object to be fastened through adhesives. A clamping plate is arranged on the anchor bolt, after the anchor bolt is anchored, the pressing and fastening of the panel can be realized through the clamping plate, so that the connection fastness between the composite plate and the object to be fastened can be effectively ensured.

Description

The bonding construction method of composite plate
Technical field
The present invention relates to one utilizes bonding agent to anchor to by the lip-deep construction method of set thing bonding composite plate.
Background technology
In building decoration field, sometimes need to be applied to sheet material metope is covered, so that being provided, decorates or protective effect metope.Comparatively easy toward the sheet material that covers some lightweights on metope, but cover heavier sheet material on metope, as marble, needing on metope, to arrange in advance steel hanger, heavier sheet material articulates on hanger by hook.This method to set up troublesome poeration to heavier sheet material, has certain interval between sheet material and metope, arranging the integral heat insulation effect contribution of building of sheet material is little.Be articulated in the long loose or dislocation that there will be of sheet material time one on hanger, particularly, when suffering from the geological disasters such as earthquake, be articulated in easily chipping the coming off of sheet material on hanger, thereby can bring potential safety hazard.
Chinese invention patent (the patent No.: disclose the anchor structure using in a kind of constructing plate adhesion and the method 200910306845.2).It has solved the problem that existing constructing plate adhesion speed is slow, operation is inconvenient.This construction method is mainly to utilize holdfast first sheet material to be fixed on by set thing, and on holdfast, has the fluid-filling structure setting in advance, and the liquid injection port of this fluid-filling structure is positioned at the outer end of anchor structure, and liquid outlet is at sheet material and by the gap location between set thing.The conical head that there is expansion sleeve on holdfast and be threaded, utilize expansion sleeve and conical head to make holdfast can firmly fix sheet material, liquid injection port from described fluid-filling structure is injected bonding agent toward sheet material with by the gap location between set thing, after bonding agent solidifies, can realize sheet material and by the strong bond between set thing, then screw out the main part in anchor structure.
This construction method is relatively suitable for the bonding construction of large area light weight board, be not very suitable for for as heavier in marble etc., fragility is large, have and decorate and the bonding construction of the composite board of heat insulation effect.
Summary of the invention
For overcoming above-mentioned defect, the technical issues that need to address of the present invention are: provide a kind of composite plate bonding construction method, this construction method is guaranteed to the bonding firm performance of composite plate.
For solving described technical problem, technical scheme of the present invention: the bonding construction method of a kind of composite plate, described composite plate comprises the stacked panel linking together and base plate, at least one side of base plate protrudes into the outside of panel and forms fillet, this bonding construction method is to utilize bonding agent to make the base plate of composite plate with mutually bonding by the surface of set thing, comprises the steps:
Get the raw materials ready: select some anchor bolts and described composite plate, the lateral margin place of composite plate panel is processed with crimping structure in advance, crimping structure is positioned at the thickness range of panel, the structure of described anchor bolt comprises screw rod and expansion sleeve, and one end of screw rod has disc head portions, and the other end is provided with conical head, expansion sleeve is socketed on screw rod, expansion sleeve is between disc head portions and conical head, and the expanding end on expansion sleeve is towards conical head, and the inner side in disc head portions on screw rod is socketed with compressing tablet with gap;
Link plate: in the punching of the position of base plate fillet, this hole extends to by the inside of set thing, in hole, penetrate described anchor bolt, polylith composite plate is articulated in by the surface of set thing, and rotating screw bolt expands expansion sleeve, and make anchor bolt with respect to hole axial restraint, and the side of these composite plates is adjacent each other, and on anchor bolt, the two ends of compressing tablet are plugged on respectively in crimping structure set in adjacent two composite plates;
Leveling: being plugged on the inner side clamping pressing plate of anchor bolt disc head portions in described hole, the two ends of pressing plate are overlapped on respectively on the surface of adjacent two composite plate same sections, on pressing plate, be provided with the survivor of a murder attempt for being separated with anchor bolt, select reference point, make a certain specific position on all anchor bolts be positioned at the residing plane of reference point;
Fluid injection: toward described base plate and injected bonding agent between set thing surface;
Anchoring: after bonding agent solidifies, take out pressing plate, rotary screw, makes compressing tablet compress fillet.
Surface by set thing is generally metope, and this construction method, to by the not requirement of smooth degree on set thing surface, can be in the direct bonding construction in the surface of blank wall.In link plate step, the base plate back side of composite plate can be and be fitted by set thing surface, can be also and be left gap between set thing surface.In fluid injection step, can by the mode of beating liquid injection hole at fillet place, realize fluid injection as following, also can be directly from base plate and by fluid injection in the gap between set thing surface.Bonding agent generally all has the process of an expansion in solidification process, after bonding agent expands, can make composite plate panel and described pressing plate lean.After reference point finds, can form by the mode of bracing wire the plane of a benchmark, the mode that can impact by rotary screw and/or with iron hammer makes anchor bolt outer face, disc head portions inner surface be positioned at the residing plane of reference point.The degree of depth in the hole of being beaten has certain requirement, and hole depth should be greater than the length of screw rod.
As preferably, in described fluid injection step, first at fillet place, beat the liquid injection hole of penetration, then utilize fluid injection instrument to inject bonding agent in liquid injection hole, while oozing out bonding agent at place, adjacent composite plate gap, stop fluid injection.By beat the liquid injection hole of penetration at fillet place, facilitated fluid injection, when fluid injection, the residing location optimization of the spout of fluid injection instrument at the base plate back side and by set thing surface between.After fluid injection, some unnecessary bonding agents can be back in liquid injection hole, can effectively block liquid injection hole, even if there is bonding agent to flow out in liquid injection hole, these bonding agents can not adhere on panel yet, only can flow at fillet external surface, have reduced the cleaning amount of counter plate.And by observing the whether sepage of gap between composite plate, determine whether to stop fluid injection, improved the operability of this construction method.
As preferably, the shape of described compressing tablet is selected and is down " several " font, in described compaction step, after rotary screw, makes compressing tablet compress base plate and panel simultaneously.Selecting of compressing tablet shape, has improved the press solidly effect of anchor bolt to composite plate.
As preferably, described disc head portions is in the form of annular discs, on the outer face of disc head portions, be provided with inner hexagonal hole, described conical head and screw rod are split-type structural, and conical head is threaded on screw rod, in described compaction step, first by the mode of knocking anchor bolt entirety along giving in the axle of hole, after in disc head portions enters into the interval between adjacent composite plate top panel, recycling die nut rotating screw bolt, finally makes the outer face of disc head portions lower than the external surface of panel.This can guarantee the crimping effect of anchor bolt to composite plate on the one hand, also makes on the other hand these composite plate entirety external surface planarizations good, and contributes to improve the decorative effect of composite plate entirety.By the mode of knocking, sending in anchor bolt entirety, also can effectively avoid submerging in described interval because of the obstruct confinement plate head entirety of expansion sleeve.
As preferably, described pressing plate is selected discoid shape, the described survivor of a murder attempt is circular hole, on this pressing plate, be processed with the sleeve joint hole communicating with circular hole, the internal diameter of circular hole is greater than the external diameter of disc head portions, and the internal diameter of sleeve joint hole is between disc head portions and the external diameter of screw rod, in described compaction step, horizontal sliding pressing plate enters in circular hole screw rod in sleeve joint hole, and finally makes pressing plate and disc head portions throw off mutually.This pressing plate is convenient to be linked together with anchor bolt before anchor bolt is used, and has facilitated construction.
As preferably, in the interval between adjacent composite plate top panel, smear marine glue.Marine glue can improve the waterproof effect between adjacent composite plate, and can cover in residual bonding agent on composite plate fillet external surface, has improved these composite plates to by the Integral decoration effect of set thing.Marine glue also can provide protective effect to base plate, in order to avoid that base plate produces because fillet part exposes is aging, has guaranteed the application life of base plate.
As preferably, the crimping structure of processing on panel is the L-shaped breach of truncation surface, or for utilizing disk saw cutting to be formed on the semicircular inserting groove in panel.Described breach generally when panel forming and form, this breach convenient with the coordinating of compressing tablet.Described crimping structure is preferably described inserting groove, this semicircular inserting groove can facilitate the grafting of compressing tablet on the one hand, also can cover on the other hand the part that compressing tablet matches with panel, the external decorative effect that counter plate is set of this crimping structure can not impact.
Compared with prior art, beneficial effect of the present invention embodies and is:
By at composite plate fillet place, anchor bolt being set, need on panel, not punch, the decorative effect impact that counter plate is set of anchor bolt is little.By described compressing tablet being set for adjacent panel is pressed solidly, after anchor bolt is tightened, both can improve composite plate entirety and by the connectivity robustness between set thing, the more important thing is the fastness that can effectively improve panel.Panel can be heavier marble, ceramic veneer etc.The foamed material that base plate can select structure comparatively to loosen, thus can improve by the heat insulation effect of set thing.Because base plate can be bonded in securely by the surface of set thing, panel security performance on base plate accesses assurance, even while there is geological disaster as great in earthquake etc., fracture phenomena only may appear in panel, but be difficult for being separated and dropping with base plate, this composite plate safe to use.At needs, body of wall is incubated while processing, because panel covers on base plate, panel also can provide certain protective effect to base plate, thereby can delay the aging speed of the base plate that loose material makes.Fillet is positioned at the outside of panel, can carry out fluid injection operation at fillet place, and unnecessary bonding agent can only be stayed on the external surface of fillet, and can not pollute on panel, and after this composite plate is installed and fixed, the cleaning amount of counter plate is little.This bonding construction method can be adapted to by the bonding construction requirement of the kinds of surface of set thing, even the quick bonding construction of composite plate also can be realized in blank wall surface.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of composite plate.
Fig. 2 is along the A-A direction sectional view in Fig. 1, the lamps structure form difference of panel shown in this Fig both sides crimping structure, and in actual application, the specific constructive form of panel both sides crimping structure is identical.
Fig. 3 is the structural representation of the another kind of embodiment of composite plate.
Fig. 4 is the structural representation of another embodiment of composite plate.
Fig. 5 is the design sketch that polylith composite plate bonds together.
Fig. 6 is the structural representation of anchor bolt.
Fig. 7 is the structural representation that screw rod and conical head link together.
Fig. 8 is a kind of form of structure schematic diagram of pressing plate.
The specific embodiment
Below in conjunction with accompanying drawing, the bonding construction method of composite plate of the present invention is further described.
In the bonding construction method of composite plate 6 of the present invention, composite plate 6 structures used comprise the stacked panel linking together 1 and base plate 3.Panel 1 and base plate 3 are generally to bond together by bonding mode.At least one side of base plate 3 protrudes into the outside of panel 1 and forms fillet 2, and this fillet 2 can be the periphery that is looped around as shown in Figure 1 panel 1, and the composite plate 6 of this structure is generally for being arranged on by the medium position place on set thing surface; Also can be as shown in Figure 3, the shape of fillet 2 is Qian shape, and the composite plate 6 of this structure is generally for being arranged on by the medium position place of set thing surface lateral margin; Also can be that fillet 2 is respectively formed at the outside of panel 1 adjacent dual-side as shown in Figure 4, the composite plate 6 of this structure be generally arranged on by the bight on set thing surface.
The bonding construction method of composite plate of the present invention is to utilize bonding agent to make the base plate 3 of composite plate 6 with mutually bonding by the surface of set thing, comprises the steps:
Get the raw materials ready: select some anchor bolts and described composite plate 6.The lateral margin place of composite plate 6 panels 1 is processed with crimping structure in advance, and crimping structure is positioned at the thickness range of panel 1.The structure of described anchor bolt comprises screw rod 13 and expansion sleeve 10, and one end of screw rod 13 has disc head portions 8, and the other end is provided with conical head 11.When anchor bolt is used for composite plate 6 to be fixed, disc head portions 8 is positioned at outside, and conical head 11 is positioned at by the inside of set thing.Expansion sleeve 10 is socketed on screw rod 13, and expansion sleeve 10 is between disc head portions 8 and conical head 11.One end of expansion sleeve 10 is provided with some open slots, thereby forms expanding end in this end of expansion sleeve 10, and the expanding end on expansion sleeve 10 is towards conical head 11.Inner side in disc head portions 8 on screw rod 13 is socketed with compressing tablet 9 with gap, and compressing tablet 9, by being plugged in crimping structure, presses solidly for counter plate 1.
Link plate: in the punching of the position of base plate 3 fillets 2, this hole extends to by the inside of set thing.In hole, penetrate described anchor bolt, polylith composite plate 6 is articulated in by the surface of set thing simultaneously.And rotating screw bolt 13 expands expansion sleeve 10, and make anchor bolt with respect to hole axial restraint.The side of these composite plates 6 is adjacent each other, and on anchor bolt, the two ends of compressing tablet 9 are plugged on respectively in crimping structure set in adjacent two composite plates 6.When being carried out link plate by the vertical surface of set thing, be generally to construct by order from the bottom up, in the vertical direction once articulates several rows simultaneously, then can carry out following fluid injection step.After these a few row's composite plates 6 are cured, more next on perpendicular, upwards articulate composite plate 6.In this step, rotating screw bolt 13 just allows the expanding end of expansion sleeve 10 have a small amount of expansion, with anchor bolt in link plate process, axially-movable can not occur and be as the criterion, so that anchor bolt has certain axial stability.
Leveling: being plugged on the inner side clamping pressing plate 14 of anchor bolt disc head portions 8 in described hole, the two ends of pressing plate 14 are overlapped on respectively on the surface of adjacent two composite plate 6 same sections.Same section in composite plate 6, is generally that the two ends of acupressure probe 14 are overlapped on the surface of composite plate 6 base plate 3 fillets 2 simultaneously, or is overlapped on the surface of panel 1 simultaneously, and preferably the two ends of pressing plate 14 overlap on the surface of panel 1 simultaneously.If while being cambered surface by the surface of set thing, while adopting this bonding construction method to carry out composite plate 6 bonding on the surface of this arc, composite plate 6 is also curved, and this just requires the electrolysis of pressing plate 14 also to need to be made into arc, to adapt to the requirement that presses solidly of composite plate 6 to arc.On pressing plate 14, be provided with the survivor of a murder attempt for being separated with anchor bolt, so that when carrying out compaction step, in the time of counter plate 1 and base plate 3, compress.Select reference point, make a certain specific position on all anchor bolts be positioned at the residing plane of reference point.After this reference point solidifies with composite plate 6, status requirement, the concrete structure of anchor bolt and the thickness of pressing plate 14 of external surface are corresponding, and the privileged site on anchor bolt can be the outer face of screw rod 13, the edge of disc head portions 8, or the inner surface of disc head portions 8.During leveling, be generally to adopt to rotate backward screw rod 13, so that selected position is positioned at the residing plane of reference point on screw rod 13.
Fluid injection: toward described base plate 3 and injected bonding agent between set thing surface.Bonding agent generally carries out fluid injection by fluid injection instrument, and the good fluidity of selected bonding agent General Requirements when liquid state, to make bonding agent can be full of base plate 3 back sides and by the gap between set thing surface.When fluid injection, preferably make the spout of fluid injection instrument extend into base plate 3 back sides and by between set thing surface.To by set thing comparatively smooth by set face, carried out bonding construction time, can be processed with some crisscross guiding gutters at the back side of composite plate 6 base plates 3, in order to bonding agent flow.
Anchoring: after bonding agent solidifies, take out pressing plate 14, can anchor bolt entirety be sent in axially along hole by the mode of knocking, rotary screw 13, makes compressing tablet 9 compress fillet 2.
When fluid injection, can get in advance in the position of fillet 2 liquid injection hole of penetration, by fluid injection instrument, in liquid injection hole, inject bonding agent, until while oozing out bonding agent in the gap between adjacent composite plate 6, stop fluid injection, and extract fluid injection instrument.The bonding agent oozing out in this gap is because being directly exposed in air, and amount is few in addition, can solidify very soon, thereby can effectively block gap, in order to avoid the continuation seepage of bonding agent improves the sealing between composite plate 6.
Compressing tablet 9 shapes on anchor bolt are preferably down " several " font, are tightening after screw rod 13, and compressing tablet 9 is seal face plate 1 and base plate 3 simultaneously.The compressing tablet 9 of this structure is that anchor bolt is applied in by the medium position of the whole decorative cover of set thing the preferred shape of time institute, when running into by the corner positions place of set thing, because anchor bolt only need to be lived composite plate 6 from a side pressure, in such cases, the shape of compressing tablet 9 can be selected and be " Z " shape.
Disc head portions 8 is in the form of annular discs, and disc head portions 8 is connected as a single entity with screw rod 13.On the outer face of disc head portions 8, be provided with inner hexagonal hole 12, described conical head 11 is split-type structural with screw rod 13, and conical head 11 is threaded on screw rod 13.In described compaction step, can be first by knocking or the mode of interior pressure is sent along hole anchor bolt entirety in axially, until disc head portions 8 enter into interval 7 between adjacent composite plate 6 top panels 1 interior after, recycling die nut rotating screw bolt 13, finally make the outer face of disc head portions 8 lower than the external surface of panel 1, disc head portions 8 is not completely in described interval 7.
Described pressing plate 14 is selected discoid shape, the described survivor of a murder attempt is circular hole 16, on this pressing plate 14, be processed with the sleeve joint hole 15 communicating with circular hole 16, the internal diameter of circular hole 16 is greater than the external diameter of disc head portions 8, the internal diameter of sleeve joint hole 15 between disc head portions 8 and the external diameter of screw rod 13, in described compaction step, horizontal sliding pressing plate 14, screw rod 13 is entered in circular hole 16 in sleeve joint hole 15, and finally make pressing plate 14 and disc head portions 8 throw off mutually.
Described pressing plate 14 can be also that rectangular, the described survivor of a murder attempt processes at pressing plate 14 length direction medium position place U-shaped openings, and this opening can be socketed on screw rod 13 with gap, and can be stopped by the disc head portions 8 on screw rod 13.After bonding agent solidifies, directly pressing plate 14 along the direction horizontal sliding pressing plates 14 contrary with opening, and realize the disengaging of pressing plate 14 and screw rod 13.
After compaction step, conventionally can in the interval 7 between adjacent composite plate 6 top panels 1, smear one deck marine glue.
Above-mentioned crimping structure can be L-shaped breach 5, also can inserting groove 4.This breach 5 be in the process of prefabricated panel 1 and form, this inserting groove 4 can form by disk saw cutting processing, the shape semicircular in shape of this inserting groove 4.

Claims (7)

1. the bonding construction method of composite plate, described composite plate comprises the stacked panel linking together and base plate, at least one side of base plate protrudes into the outside of panel and forms fillet, this bonding construction method is to utilize bonding agent to make the base plate of composite plate with mutually bonding by the surface of set thing, comprises the steps:
Get the raw materials ready: select some anchor bolts and described composite plate, the lateral margin place of composite plate panel is processed with crimping structure in advance, crimping structure is positioned at the thickness range of panel, the structure of described anchor bolt comprises screw rod and expansion sleeve, and one end of screw rod has disc head portions, and the other end is provided with conical head, expansion sleeve is socketed on screw rod, expansion sleeve is between disc head portions and conical head, and the expanding end on expansion sleeve is towards conical head, and the inner side in disc head portions on screw rod is socketed with compressing tablet with gap;
Link plate: in the punching of the position of base plate fillet, this hole extends to by the inside of set thing, in hole, penetrate described anchor bolt, polylith composite plate is articulated in by the surface of set thing, and rotating screw bolt expands expansion sleeve, and make anchor bolt with respect to hole axial restraint, and the side of these composite plates is adjacent each other, and on anchor bolt, the two ends of compressing tablet are plugged on respectively in crimping structure set in adjacent two composite plates;
Leveling: being plugged on the inner side clamping pressing plate of anchor bolt disc head portions in described hole, the two ends of pressing plate are overlapped on respectively on the surface of adjacent two composite plate same sections, on pressing plate, be provided with the survivor of a murder attempt for being separated with anchor bolt, select reference point, make disc head portions inner surface on the outer face of all anchor bolts or anchor bolt be positioned at the residing plane of reference point;
Fluid injection: toward described base plate and injected bonding agent between set thing surface;
Anchoring: after bonding agent solidifies, take out pressing plate, rotary screw, makes compressing tablet compress fillet.
2. the bonding construction method of composite plate according to claim 1, is characterized in that, in described fluid injection step, first at fillet place, beat the liquid injection hole of penetration, then utilize fluid injection instrument to inject bonding agent in liquid injection hole, while oozing out bonding agent at place, adjacent composite plate gap, stop fluid injection.
3. the bonding construction method of composite plate according to claim 1, is characterized in that, the shape of described compressing tablet is selected and is down " several " font, in described compaction step, after rotary screw, makes compressing tablet compress base plate and panel simultaneously.
4. the bonding construction method of composite plate according to claim 1, it is characterized in that, described disc head portions is in the form of annular discs, on the outer face of disc head portions, be provided with inner hexagonal hole, described conical head and screw rod are split-type structural, conical head is threaded on screw rod, in described compaction step, first by the mode of knocking, anchor bolt entirety is sent in axially along hole, after in disc head portions enters into the interval between adjacent composite plate top panel, recycling die nut rotating screw bolt, finally makes the outer face of disc head portions lower than the external surface of panel.
5. the bonding construction method of composite plate according to claim 1, it is characterized in that, described pressing plate is selected discoid shape, and the described survivor of a murder attempt is circular hole, is processed with the sleeve joint hole communicating with circular hole on this pressing plate, the internal diameter of circular hole is greater than the external diameter of disc head portions, the internal diameter of sleeve joint hole between disc head portions and the external diameter of screw rod, in described compaction step, horizontal sliding pressing plate, screw rod is entered in circular hole in sleeve joint hole, and finally make pressing plate and disc head portions throw off mutually.
6. according to the bonding construction method of composite plate described in claim 1,2,3,4 or 5, it is characterized in that, in the interval between adjacent composite plate top panel, smear marine glue.
7. according to the bonding construction method of composite plate described in claim 1,2,3,4 or 5, it is characterized in that, the crimping structure of processing on panel is the L-shaped breach of truncation surface, or for utilizing disk saw cutting to be formed on the semicircular inserting groove in panel.
CN201210242347.8A 2012-07-13 2012-07-13 Bonding construction method for composite plate Expired - Fee Related CN102767270B (en)

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CN102767270B true CN102767270B (en) 2014-04-16

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CN106760297A (en) * 2016-12-16 2017-05-31 温岭市普利建材科技有限公司 Exterior wall surface decorative device

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JP3637401B2 (en) * 1995-05-02 2005-04-13 大塚オーミ陶業株式会社 Heavy panel mounting structure and method
KR100903188B1 (en) * 2007-05-16 2009-06-17 송정환 Constructing apparatus of building wall and the constructing method
DE102009019247A1 (en) * 2009-04-30 2010-11-04 Marlies Frenzel Nondestructive method for renovation of building facades, involves utilizing anchor bolts to fix respective heat insulating panels to building wall, and providing injections within dimension of raster of respective panels
CN101694124B (en) * 2009-09-10 2011-05-04 叶君华 Method for constructing plate adhesion and anchor structure used in the method
CN101691789B (en) * 2009-10-01 2011-06-29 厦门福维进出口贸易有限公司 Dry-hanging device of curtain wall with embedded bayonet type stone composite thermal insulation layer and dry-hanging method thereof
CN101962982B (en) * 2010-10-18 2011-12-21 易科美德(天津)环保建材有限公司 Process for mounting splicing type low-carbon heat insulating energy-saving plate

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