A kind of fluctuation of water table district concrete local defect restorative procedure and reparation device
Technical field
The present invention relates to a kind of fluctuation of water table district concrete local defect restorative procedure; And a kind of device that in fluctuation of water table district concrete local defect repair process, uses, namely repair and use device.
Background technology
Be in the concrete in fluctuation of water table zone, regular meeting produces primary defectives such as honeycomb, segregation in the time of in construction, and the existence of these primary defectives will seriously reduce concrete to the defencive function of reinforcing bar, shortens the application life of works.At present, for above-mentioned local defect, owing to lack the effective for repairing means and repaired effectively always, generally just simply smear repairing mortar to get over, and tidewater washing away and soaking and can have a strong impact on repairing effect the repair materials of ot-yet-hardened.In addition, the reparation means that also have a kind of frequent use, that is: adopt expansion bolt periphery around the template to fix, and to defective cavity injection repairing mortar, stripping again when mortar to be repaired reaches performance requirement, there is the defective of following two aspects in this mode: the one, and the not driving fit of template periphery, tidewater erosion repeatedly is in the repairing mortar of the ot-yet-hardened at edge; The 2nd, after the form removable, can leave over a considerable amount of expansion bolts in entity structure, become new corrosion passage.
This shows that concrete local defect reparation means in fluctuation of water table of the prior art district await to improve.
Summary of the invention
Task of the present invention is to solve the defective that concrete local defect reparation means in fluctuation of water table of the prior art district exist, a kind of fluctuation of water table district concrete local defect restorative procedure is provided, and a kind of device that in fluctuation of water table district concrete local defect repair process, uses.
Its technical solution is:
A kind of fluctuation of water table district concrete local defect restorative procedure may further comprise the steps:
A is provided for the template of oversite concrete defective cavity, periphery arranges the sealing adhesive tape of water-swellable around the inner plate surface of template, air vent to be opened/closed or air vent to be opened/closed and air-filled pore are set at the top of template, injected hole to be opened/closed or injected hole to be opened/closed and drain hole are set in the bottom of template;
B is fixedly connected template in the outside of concrete defect cavity, make template cover the concrete defect cavity fully, and by the sealing adhesive tape on the template to the concrete defect cavity around seal, make extraneous water body not enter the concrete defect cavity by template and concrete docking site;
C uses water pump by injected hole or drain hole the water body that retains in the concrete defect cavity to be got rid of, and in drainage procedure, air vent is in open state, and the concrete defect cavity is communicated with ambient atmosphere;
D fills with repairing mortar by injected hole in the concrete defect cavity of handling through step c, in the slip casting process, air vent is in open state, and the concrete defect cavity is communicated with ambient atmosphere;
After e repairing mortar to be injected solidified, the mortar that solidifies that will expose injected hole and air vent or injected hole, drain hole and air vent polished off, and stripping gets final product.
Among the above-mentioned steps c, in the concrete defect cavity, retain after water body gets rid of, use air pump by air vent or air-filled pore to concrete defect cavity charged pressure air, through inspection determine that the no bubble of template periphery is overflowed after, the disconnection air pump.
Among the above-mentioned steps e, treat stripping after, the mortar that solidifies that fills up the concrete defect cavity is carried out corner polishing.
Among the above-mentioned steps b, template goes out 3~5cm than the edge of concrete defect cavity is wide.
Concrete local defect reparation device in a kind of fluctuation of water table district comprises:
Be used for covering the template of concrete defect cavity, periphery is provided with the sealing adhesive tape of water-swellable around the inner plate surface of template, be provided with air vent to be opened/closed or air vent to be opened/closed and air-filled pore at the top of template, be provided with injected hole to be opened/closed or injected hole to be opened/closed and drain hole in the bottom of template;
The stainless steel expansion bolt in concrete defect cavity centre is used for being fixedly connected, the centre of template is provided with connecting hole, the stainless steel expansion bolt passes the connecting hole on the template, bolt section at the stainless steel expansion bolt that is positioned at the template inboard is rotary with setscrew nut, bolt section at the stainless steel expansion bolt that is positioned at the template outside is rotary with sealing nut, by cooperating between bolt, setscrew nut and the sealing nut template being fixedly connected in the outside of concrete defect cavity, make template cover the concrete defect cavity fully;
One hound supporting disk and a Screw arbor with nut at both-ends, Screw arbor with nut at both-ends docks with the free end of stainless steel expansion bolt by a branch sleeve, and the brace supporting disk is screwed on the Screw arbor with nut at both-ends;
Some can the adjusting rod body length hound, the outer plate surface that an end of each hound was hinged on or the withstood on template place that keeps to the side, the other end is hinged on or withstands on the brace supporting disk.
Above-mentioned each hound includes two sections bodies of rod, is docking together by No. two branch sleeves between two sections bodies of rod; And adjust the length of hound with this sleeve.
At the periphery side of offering of above-mentioned template inner plate surface annular groove, in the sealing adhesive tape side of the being arranged on annular groove.
One end roof pressure of above-mentioned each hound is on template, and the position of the corresponding hound roof pressure of template is provided with the thrust jack.
The quantity of above-mentioned hound is the even number root, and per two hounds are made into one group, one group of hound symmetric arrangement, and the position of the thrust jack on the above-mentioned template and quantity and hound are suitable.
The present invention has following useful technique effect:
Fluctuation of water table district concrete local defect reparation device among the present invention, have characteristics such as simple in structure, water-tight, light-duty convenient, easy execute-in-place, can avoid tidewater to too early erosion and the immersion of repair materials, solved the expansion bolt corrosion access issues that conventional way is left over preferably, can reduce the operation on the sea amount, reduce rehabilitation cost, when material solidification to be repaired reaches performance requirement, stripping, the polishing corner, and cut off the stainless steel expansion bolt and get final product in the concordant mortar surface of solidifying.
Description of drawings
Below in conjunction with accompanying drawing and the specific embodiment the present invention is illustrated further:
Figure is the structural principle schematic diagram that a kind of embodiment of device is used in the concrete local defect reparation of middle water level of the present invention fluctuation zone.
The specific embodiment
Referring to accompanying drawing, concrete local defect reparation device in a kind of fluctuation of water table district comprises the hound 5 that template 1, stainless steel expansion bolt 2, a hound supporting disk 3, Screw arbor with nut at both-ends 4 and some can the adjusting rod body lengths.
Above-mentioned template is used for covering concrete defect cavity 11, and periphery is provided with the sealing adhesive tape 6 of water-swellable around the inner plate surface of template, as at the periphery side of offering of above-mentioned template inner plate surface annular groove, in sealing adhesive tape 6 side's of being arranged on annular grooves.Be provided with air vent 7 to be opened/closed at the top of template, may be configured with control valve in order to realize its switching as air vent, when only being provided with air vent, but this air vent double as air-filled pore; Certainly, also have other selection mode, as when being provided with air vent to be opened/closed, also be provided with air-filled pore to be opened/closed.Be provided with injected hole 8 to be opened/closed in the bottom of template, may be configured with control valve in order to realize its switching as injected hole, when only being provided with injected hole, but this injected hole double as drain hole; Certainly also have other selection mode, as when being provided with injected hole to be opened/closed, also be provided with drain hole to be opened/closed.
Above-mentioned stainless steel expansion bolt is used for being fixedly connected centre in the concrete defect cavity, the centre of template is provided with connecting hole, the stainless steel expansion bolt passes the connecting hole on the template, bolt section at the stainless steel expansion bolt that is positioned at the template inboard is rotary with setscrew nut 9, the effect of this setscrew nut mainly is: the fixing position of recovery template, and what guarantee to repair is surperficial concordant; Bolt section at the stainless steel expansion bolt that is positioned at the template outside is rotary with sealing nut 10, and the effect of sealing nut mainly is spillage when preventing slip casting; By cooperating between bolt, setscrew nut and the sealing nut template being fixedly connected in the outside of concrete defect cavity, make template cover the concrete defect cavity fully.
Above-mentioned Screw arbor with nut at both-ends docks with the free end of stainless steel expansion bolt by a branch sleeve 12, and the brace supporting disk is screwed on the Screw arbor with nut at both-ends.The outer plate surface that one end of above-mentioned each hound the withstands on template place that keeps to the side is provided with the thrust jack as the position of the corresponding hound roof pressure of template, and the other end withstands on the brace supporting disk, is provided with the grafting aperture as the brace supporting disk.Certainly, also have other selection mode, the outer plate surface that is hinged on template as an end of each hound place that keeps to the side, the other end is hinged on the brace supporting disk.Preferably, above-mentioned each hound includes two sections bodies of rod, is docking together by No. two branch sleeves 13 between two sections bodies of rod.
Preferably, in aforesaid way, the quantity of hound is the even number root, and per two hounds are made into one group, one group of hound symmetric arrangement, i.e. symmetric arrangement centered by Screw arbor with nut at both-ends; The position of the thrust jack on the above-mentioned template and quantity and hound are suitable.
Its operating principle roughly is:
With the concrete defect cavity be loose part remove clean after, the centre stainless steel expansion bolt of packing in the defective cavity, and the surperficial concordant setscrew nut of an outside and works is installed at expansion bolt is installed template then; After the template position levelling, add a sealing nut in the expansion bolt outside again, the gap between preliminary fixed form and Sealing formboard and the expansion bolt; Connect expansion bolt and Screw arbor with nut at both-ends with a sleeve then.
According to the size of template and the shortest length of hound, the selected position of hound supporting disk (connector) on Screw arbor with nut at both-ends; Each hound is installed and is adjusted sleeve No. two, by hound roof pressure template, impel around the template and entity structure 14 evenly driving fits of surface.
Template is connected suction pump with injected hole and is carried out draining after 24h is installed, and guarantees that air vent is communicated with the atmosphere in the external world this moment; When treating the anhydrous discharge of injected hole, air vent and air pump are connected, be pressed into air by air pump in the concrete defect cavity and check whether template seals; After determining that the no bubble of template periphery is overflowed, close air pump and the concrete defect cavity is communicated with ambient atmosphere, inject repairing mortar by injected hole to the concrete defect cavity.
The slip casting post processing: when mortar to be repaired reached design performance, the mortar that air vent, injected hole are exposed template solidified part and polishes off, stripping then, and the polishing corner, it is suitable to keep repairing position profile circle.And cut off the stainless steel expansion bolt and get final product in the concordant mortar surface of solidifying.
In conjunction with above-mentioned accompanying drawing, a kind of fluctuation of water table district concrete local defect restorative procedure may further comprise the steps:
A is provided for the template 1 of oversite concrete defective cavity, periphery arranges the sealing adhesive tape 6 of water-swellable around the inner plate surface of template, at the top of template air vent 7 to be opened/closed or air vent to be opened/closed and air-filled pore are set, injected hole 8 to be opened/closed or injected hole to be opened/closed and drain hole are set in the bottom of template.
B is fixedly connected template in the outside of concrete defect cavity, makes template cover the concrete defect cavity fully; Preferably, above-mentioned template goes out 3~5cm than the edge of concrete defect cavity is wide; And by the sealing adhesive tape on the template to the concrete defect cavity around seal, make extraneous water body not enter the concrete defect cavity by template and concrete docking site; At this moment, air vent can be positioned at more than the waterline, or air vent connects a ventilating pipe, and this ventilating pipe extends to more than the water surface.
C uses water pump by injected hole or drain hole the water body that retains in the concrete defect cavity to be got rid of, and in drainage procedure, air vent is in open state, and the concrete defect cavity is communicated with ambient atmosphere.Preferably, among this step c, in the concrete defect cavity, retain after water body gets rid of, use air pump by air vent or air-filled pore to concrete defect cavity charged pressure air, through inspection determine that the no bubble of template periphery is overflowed after, the disconnection air pump.
D fills with repairing mortar by injected hole in the concrete defect cavity of handling through step c, in the slip casting process, air vent is in open state, and the concrete defect cavity is communicated with ambient atmosphere.
After e repairing mortar to be injected solidified, the mortar that solidifies that will expose injected hole and air vent or injected hole, drain hole and air vent polished off, and stripping gets final product.Preferably, among this step e, treat stripping after, the mortar that solidifies that fills up the concrete defect cavity is carried out corner polishing.
The related content of not addressing in the aforesaid way is taked or is used for reference prior art and can realize.
Need to prove that those skilled in the art can also make such or such easy variation pattern under the instruction of this manual, such as equivalent way, or obvious mode of texturing.Above-mentioned variation pattern all should be within protection scope of the present invention.