CN102733207B - Method for dyeing cheese prepared from polyester-cotton blending stretch yarn - Google Patents
Method for dyeing cheese prepared from polyester-cotton blending stretch yarn Download PDFInfo
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- CN102733207B CN102733207B CN201210251029.8A CN201210251029A CN102733207B CN 102733207 B CN102733207 B CN 102733207B CN 201210251029 A CN201210251029 A CN 201210251029A CN 102733207 B CN102733207 B CN 102733207B
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Abstract
The invention belongs to the technical field of spinning and specifically relates to a method for dyeing cheese prepared from polyester-cotton blending stretch yarn. The method comprises the steps of loosen-type spooling, pretreatment, dyeing and washing, reduction clearing, after-treatment, dewatering and drying, and is characterized in that each loosen-type spooling bobbin is 0.6-1.2kg in weight and 0.28-0.42g/cm<3> in density; after a spooling step is completed; a dyeing working procedure is processed; in polyester dyeing process, low-temperature disperse dye is used and subjected to dyeing at 100-128 degrees centigrade for 15-60 minutes; then, the steps of reduction clearing, cotton dyeing, after-treatment, dewatering and drying are carried out. The method has the benefit that in the polyester dyeing process, the low-temperature disperse dye is used and subjected to dyeing at 100-128 degrees centigrade for 15-60 minutes; therefore, the dyed bobbin has the advantages of identical colors and elasticity in interior and exterior and high color one-time success rate, and avoids problems caused by a traditional dyeing method.
Description
Technical field
The invention belongs to textile dyeing, relate in particular to a kind of polyester cotton blending stretch yarn and do the colouring method of cheese.
Background technology
Low stretch yarn dyed fabric is applied to clothes and has the snug fit of dress, the characteristic such as wrinkle resistant, liked by consumer; This type of fabric is take the low stretch yarn dyed fabric of cotton as main, and because the low elasticity fabric dyeing and printing process of blending coloured-woven difficulty is large, proportion is less.Polyester cotton blending stretch yarn is applied to the method for color-woven fabric and cheese dyeing, has not seen the report of pertinent literature and patent.Polyester cotton blended yarn colouring method of the prior art dyes polyester cotton blending stretch yarn, and after weaving cotton cloth, cloth surface elastic does not reach predetermined value; Reason is that existing polyester cotton blended yarn colouring method temperature is high, and the time is long, very easily damaged of the elastic yarn in dyed yarn with this understanding, and yarn elastic force suffers a loss.The colouring method of cheese is is urgently researched and developed polyester cotton blending stretch yarn and is done in market, to meet the demand of market fabric new varieties.
Summary of the invention
The object of the invention is to overcome the deficiency of above-mentioned technology, and provide a kind of polyester cotton blending stretch yarn to do the colouring method of cheese, solved existing problem of dying polyester cotton blended yarn staining technique and dye polyester cotton blending stretch yarn deficiency.
The present invention for achieving the above object, by the following technical solutions: a kind of polyester cotton blending stretch yarn does the colouring method of cheese, it is characterized in that: its process flow steps is as follows,
One, winding procedure: use SSM bobbin winder winder, its speed of a motor vehicle is 450-800 rev/min, back pressure 0.5-2.5N, loose type coning bobbin is heavily 0.6-1.2kg/ surely, density is 0.28-0.42g/cm
3;
Two, pretreatment procedure: dye vat bath raio is pressed 1:10 water filling, adds 1-4g/L refining agent, 1-2g/L solid sodium hydroxide, and the hydrogen peroxide of 3-6g/L concentration 27.5%, dye bath is warming up to 95-115 ℃, and insulation 20-60 minute is emptying after processing; By the water filling again of bath raio 1:10 dye vat, be warming up to 80 ℃, wash 10 minutes, emptying after processing, press bath raio 1:, the water filling again of 10 dye vats, adds 0.4g/L acetic acid, be warming up to 50 ℃, after pickling 5 minutes, add 0.05g/L to remove hydrogen peroxide enzyme 50L or BT-88, be warming up to 50 ℃, move 15 minutes, emptying after processing; Its oxygen floats pH value for 12-14, and washing, pickling, to remove hydrogen peroxide enzyme treatment fluid pH value be 6-8.5;
Three, dye and wash operation: dye vat bath raio is by 1:10 water filling, add 1.0g/L sodium acetate, 1g/L acetic acid, 1.0g/L healant, add 2-8g/L dyeing accelerant depending on shade, move after 5 minutes, add after DISPERSE DYES, heating rate with 2.0 ℃/min is raised to 100-125 ℃, dye after 15-60 minute, then it is emptying to be cooled to 98 ℃ of high temperature;
Four, reduction cleaning operation: DISPERSE DYES consumption is less than 1%, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add again sodium dithionite 2g/L to be warming up to 65-100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, DISPERSE DYES consumption is greater than 1%, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add sodium dithionite 2g/L to be warming up to 65-100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add sodium dithionite 2g/L to be warming up to 65-100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, dye vat bath raio is pressed 1:10 water filling, add 0.5g/L acetic acid, be warming up at full speed 100 ℃ of operations after 10 minutes high temperature emptying, dye vat bath raio is pressed 1:10 water filling again again, move 5 minutes emptying,
Five, dyeing process: need to select reactive dyeing according to color, dye vat, by bath raio 1:10 water filling, adds 2g/L levelling agent, add 10-80g/L dyeing auxiliaries sodium sulphate depending on the tone depth, be warming up to 60 ℃, move and add REACTIVE DYES after 10 minutes, rerun 15 minutes; Add 10-20g/L sodium carbonate or sodium carbonate and solid sodium hydroxide mixture operation 20-45 minute, emptying dye liquor;
Six, postprocessing working procedures: dye vat by bath raio 1:10 water filling, adds 1.5g/L soaping agent, is warming up to 100 ℃ and soaps 10 minutes, discharge opeing, and water filling, then uses 1-4g/L color-fixing agent 50 ℃ of fixation 20 minutes;
Seven, dehydration procedure: adopt dewatering speed at the Water Extraction Machinery of 800-1100 rev/min, dehydration 4-15min;
Eight, baking operation: adopt radio frequency dryer to dry, move 120 minutes.
In described dyeing process, dye component is:
100 ℃-125 ℃ dyeing 15-60 minute.
Described dyeing process is 3.5-5.5 with vinegar acid for adjusting pH value.
Beneficial effect: solved existing problem of dying polyester cotton blended yarn staining technique and dye polyester cotton blending stretch yarn deficiency.Avoid the very easily damaged of elastic yarn in dyed yarn, the problem that yarn elastic force suffers a loss occurs.Meet the demand of market fabric new varieties.
The specific embodiment
Describe the specific embodiment of the present invention in detail below in conjunction with preferred embodiment.Polyester cotton blending stretch yarn does a colouring method for cheese, and its process flow steps is as follows,
Selecting 100kg terylene and cotton blending ratio is that the stretch yarn that 60/40,45 English props up carries out cheese dyeing,
1, winding procedure: use SSM bobbin winder winder, its speed of a motor vehicle is 800 revs/min, back pressure 2.0N, loose type coning bobbin is heavily 1.2kg/ surely, density is 0.38g/cm
3;
2, pretreatment procedure: dye vat bath raio is pressed 1:10 water filling, adds 2g/L refining agent, 2g/L solid sodium hydroxide, and the hydrogen peroxide that 6g/L concentration is 27.5%, dye bath is warming up to 115 ℃, is incubated 30 minutes, emptying after processing; By the water filling again of bath raio 1:10 dye vat, be warming up to 80 ℃, wash 10 minutes, emptying after processing, by the water filling again of bath raio 1:10 dye vat, add 0.4g/L acetic acid, be warming up to 50 ℃, pickling is after 5 minutes, add 0.05g/L to remove hydrogen peroxide enzyme, be warming up to 50 ℃, move 15 minutes, emptying after processing; Its oxygen floats pH value for 12-14, and washing, pickling, to remove hydrogen peroxide enzyme treatment fluid pH value be 6-8.5;
Described refining agent adopts anion surfactant and non-ionic surface active agent compound, non-ionic surface active agent or anion surfactant.
3, dye and wash operation: dye vat bath raio is by 1:10 water filling, add 1.0g/L sodium acetate, 1g/L acetic acid, 1.0g/L healant L-20, add the operation of 2-8g/L dyeing accelerant after 5 minutes depending on shade, add after DISPERSE DYES, be raised to 110 ℃ with the heating rate of 2.0 ℃/min, dye after 60 minutes, then it is emptying to be cooled to 98 ℃ of high temperature;
Described healant is non-ionic surface active agent, as the healant L-20 of the healant DM-2138 of dolantin, dolantin or development of evil in febrile disease TF-216L.
Described dyeing accelerant is anion surfactant, open up receive chemistry
the Dilatin POE of PEW-T, Rudoiph RUCOGAL POC or Clariant.
4, reduction cleaning operation: DISPERSE DYES consumption is less than 1%, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 5 minutes, add again sodium dithionite 2g/L to be warming up to 100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, DISPERSE DYES consumption is greater than 1%, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add sodium dithionite 2g/L to be warming up to 100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add sodium dithionite 2g/L to be warming up to 100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, dye vat bath raio is pressed 1:10 water filling, add 0.5g/L acetic acid, be warming up at full speed 100 ℃ of operations after 10 minutes high temperature emptying, dye vat bath raio is pressed 1:10 water filling again again, move 5 minutes emptying,
5, dyeing process: need to select reactive dyeing according to color, dye vat is by bath raio 1:10 water filling, add the conventional levelling agent using of 2g/L dyeing, add 10-80g/L dyeing auxiliaries sodium sulphate depending on the tone depth, be warming up to 60 ℃, move and add REACTIVE DYES after 10 minutes, rerun 15 minutes; Add 10-20g/L sodium carbonate or sodium carbonate and caustic soda mixture operation 20-45 minute, emptying dye liquor;
6, postprocessing working procedures: dye vat by bath raio 1:10 water filling, adds the conventional soaping agent using of 1.5g/L, is warming up to 100 ℃ and soaps 10 minutes, discharge opeing, and water filling, then uses 4g/L color-fixing agent 50 ℃ of fixation 20 minutes;
Described color-fixing agent adopts polyurethane color fixing agent.
7, dehydration procedure: adopt dewatering speed at the Water Extraction Machinery of 800 revs/min, dehydration 15min;
8, baking operation: adopt radio frequency dryer to dry, move 120 minutes.
In described dyeing process, dye component is:
100 ℃-125 ℃ dyeing 15-60 minute.
Described dyeing process is 3.5-5.5 with vinegar acid for adjusting pH value.
Described DISPERSE DYES is the DISPERSE DYES that is applicable to terylene low temperature dyeing, belonging to middle warm type SE (M) or low form E (L) DISPERSE DYES, is the serial DISPERSE DYES of Clariant Foron RD-E (L) or HUNTSMAN TERASIL W-EL series DISPERSE DYES.
The above, be only preferred embodiment of the present invention, not structure of the present invention done to any pro forma restriction.Any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical scheme of the present invention.
Claims (8)
1. polyester cotton blending stretch yarn does a colouring method for cheese, it is characterized in that: its process flow steps is as follows,
One, winding procedure: use SSM bobbin winder winder, its speed of a motor vehicle is 450-800 rev/min, back pressure 0.5-2.5N, loose type coning bobbin is heavily 0.6-1.2kg/ surely, density is 0.28-0.42g/cm
3;
Two, pretreatment procedure: dye vat bath raio is pressed 1:10 water filling, adds 1-4g/L scouring agent, 1-2g/L solid sodium hydroxide, and the hydrogen peroxide of 3-6g/L concentration 27.5%, dye bath is warming up to 95-115 ℃, and insulation 20-60 minute is emptying after processing; By the water filling again of bath raio 1:10 dye vat, be warming up to 80 ℃, wash 10 minutes, emptying after processing, by the water filling again of bath raio 1:10 dye vat, add 0.4g/L acetic acid, be warming up to 50 ℃, pickling is after 5 minutes, add 0.05g/L to remove hydrogen peroxide enzyme 50L, be warming up to 50 ℃, move 15 minutes, emptying after processing; Its oxygen floats pH value for 12-14, and washing, pickling, to go hydrogen peroxide enzyme treatment fluid pH value be 6-8.5;
Three, dye and wash operation: dye vat bath raio is by 1:10 water filling, add 1.0g/L sodium acetate, 1g/L acetic acid, 1.0g/L healant, add 2-8g/L dyeing accelerant depending on shade, move after 5 minutes, add after DISPERSE DYES, heating rate with 2.0 ℃/min is raised to 100-125 ℃, dye after 15-60 minute, then it is emptying to be cooled to 98 ℃ of high temperature;
Four, reduction cleaning operation:
DISPERSE DYES consumption is less than 1%, and dye vat bath raio is pressed 1:10 water filling, adds solid sodium hydroxide 2.0g/L operation 2-5 minute, add again sodium dithionite 2g/L to be warming up to 65-100 ℃, move 20 minutes process after emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying;
DISPERSE DYES consumption is greater than 1%, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add sodium dithionite 2g/L to be warming up to 65-100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, dye vat bath raio is pressed 1:10 water filling, add solid sodium hydroxide 2.0g/L operation 2-5 minute, add sodium dithionite 2g/L to be warming up to 65-100 ℃, move processing in 20 minutes rear emptying, dye vat bath raio is pressed 1:10 water filling again, move 5 minutes emptying, dye vat bath raio is pressed 1:10 water filling, add 0.5g/L acetic acid, be warming up at full speed 100 ℃ of operations after 10 minutes high temperature emptying, dye vat bath raio is pressed 1:10 water filling again again, move 5 minutes emptying,
Five, dyeing process: need to select reactive dyeing according to color, dye vat, by bath raio 1:10 water filling, adds 2g/L levelling agent, add 10-80g/L dyeing auxiliaries sodium sulphate depending on the tone depth, be warming up to 60 ℃, move and add REACTIVE DYES after 10 minutes, rerun 15 minutes; Add 10-20g/L sodium carbonate or sodium carbonate and solid sodium hydroxide mixture operation 20-45 minute, emptying dye liquor;
Six, postprocessing working procedures: dye vat by bath raio 1:10 water filling, adds 1.5g/L soaping agent, is warming up to 100 ℃ and soaps 10 minutes, discharge opeing, and water filling, then uses 1-4g/L color-fixing agent 50 ℃ of fixation 20 minutes;
Seven, dehydration procedure: adopt dewatering speed at the Water Extraction Machinery of 800-1100 rev/min, dehydration 4-15min;
Eight, baking operation: adopt radio frequency dryer to dry, move 120 minutes.
2. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: the scouring agent described in pretreatment procedure is anion surfactant and non-ionic surface active agent compound or non-ionic surface active agent or anion surfactant.
3. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: operation dyestuff is washed in dying of described step 3, adjuvant component is:
DISPERSE DYES 0-12% o.w.f
Healant 1.0g/L
Dyeing accelerant 2.0-8.0 g/L
Acetic acid 1.0g/L
Sodium acetate 1.0g/L.
4. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: described DISPERSE DYES is the DISPERSE DYES that is applicable to terylene low temperature dyeing.
5. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: described healant is non-ionic surface active agent.
6. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: described dyeing accelerant is anion surfactant.
7. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: described dyeing process vinegar acid for adjusting pH value is 3.5-5.5.
8. polyester cotton blending stretch yarn according to claim 1 does the colouring method of cheese, it is characterized in that: in described step 6 postprocessing working procedures, color-fixing agent is polyurethane color fixing agent.
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