CN101718045A - Method for producing tie-dye textile with lecanoric pattern - Google Patents
Method for producing tie-dye textile with lecanoric pattern Download PDFInfo
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- CN101718045A CN101718045A CN200910154663A CN200910154663A CN101718045A CN 101718045 A CN101718045 A CN 101718045A CN 200910154663 A CN200910154663 A CN 200910154663A CN 200910154663 A CN200910154663 A CN 200910154663A CN 101718045 A CN101718045 A CN 101718045A
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Abstract
The invention discloses a method for producing a tie-dye textile with a lecanoric pattern. The tie-dye textile with a lecanoric pattern can be obtained by the following steps of: wrinkling and then placing a fabric to be dyed in a cavity of a mould; winding the fabric on the upper surface and the lower surface of the mould by a rope/band; clamping the fabric between an upper winding and a lower winding for fixing wrinkles; adding a halation auxiliary agent in dye for evenly stirring; and adding the dye into a point leaking device for carrying out point-leaking halation on the fabric to obtain a tie-dye textile with lecanoric pattern effect. Since the textile is fixed by a mould for squeezing wrinkles after wrinkled and then is permeably dyed by the point leaking device, the invention is free from transfixion, and removal of stitches and other pure manual operations, the production efficiency is high and the produced textile has lecanoric halation effect.
Description
Technical field
The present invention relates to the method for fabric tie dyeing, particularly relate to a kind of preparation method that can dye tea stain pattern tie-dyed fabric.
Background technology
At present, tie dyeing all sews on mostly to prick and fixedly presents tie dyeing figure line, earlier pattern is painted on the lining, the part that will be painted with pattern then sews on to prick and fixes, make lining can guarantee that when dying background color pattern can play the effect that resist printing or line dye, clean the loose colour on the lining then, the line that seam on the lining is pricked removes at last, makes the pattern of tie dyeing produce a kind of visual effect of tie dyeing pattern when being different from background color.Adopt this method tie-dye that following deficiency is arranged: 1, selecting for use of lining had certain limitation, be not suitable for weaving the fine and closely woven lining of lines, silk fabric for example, after the seam bundle is taken out stitches, can on lining, retain pin hole because of it, influence the attractive in appearance of lining, destroy the characteristics of original lining; 2, handwork, production efficiency is low, for guaranteeing the perfectionization of pattern, need draw for a long time, and seam is pricked and is taken out stitches, and elapsed time is long; 3, style is single, and calipers tie dyeing is owing to the technique for fixing that stitches bundle is limited, and the style that makes the tie dyeing lining is difficult to present the pattern of abstract style based on real figure.
Summary of the invention
It is low to the objective of the invention is to solve prior art dyeing method production efficiency, and lining selects limitation big, and the deficiency that pattern is single provides a kind of and can manufacture, and the lining range of choice is loose, can produce the dyeing method of abstract style pattern expeditiously.
The objective of the invention is to be achieved through the following technical solutions:
A kind of preparation method of tea stain pattern tie-dyed fabric comprises the steps:
With bleeding agent/wetting agent lining is handled;
Tea is dyed look: lining gauffer that will be to be dyeed is handled and is rearmountedly gone in mould hollow, being wrapped in the upper and lower surface of mould with rope/band is clipped in upper and lower winding department with lining and lining is carried out gauffer fixes, to swoon and dye auxiliary agent and place in the dyestuff and stir, and dyestuff be placed in the leakage device with some leakage device lining is carried out leaking dizzy dying;
Fixation: the lining after the dyeing is carried out fixation.
Washing or soap: the lining that fixation is finished takes off Xie Zhahou from mould and soaps or wash;
The softening processing: the lining that finishes of soaping softens processing with consistent lubricant;
Dehydration: the softening lining of handling places dehydration in the Water Extraction Machinery;
The tentering oven dry: the lining that dehydration finishes places tentering oven dry on the tentering dryer;
Further, before tea is dyed look, lining is carried out following pre-treatment:
Dye on the lining background color: the background color according to required lining dyes to lining;
Fixation: will on dye background color lining carry out fixation;
The washing or the removal floating color of soaping: the lining that fixation is finished is washed or is soaped, and removes loose colour;
The softening processing: wash or the lining that finishes of soaping softens processing with consistent lubricant;
Dehydration: the softening lining of handling places dehydration in the Water Extraction Machinery;
The tentering oven dry: the lining that dehydration finishes places tentering oven dry on the tentering dryer;
Beat cold wind: on dryer, beat cold wind and handle;
Further, lining is carried out pre-treatment with bleeding agent/wetting agent lining being handled back used additives Lamepon A and soda ash before dyeing, the consumption of described each auxiliary agent is 1～1.5mL for the bleeding agent content in (percentage of used quality when accounting for dyeing) Lamepon A 1%～2%, soda ash 1%～2%, the 1 liter water;
Further, described dizzy proportioning of dying auxiliary agent and dye liquor is (mass unit): 3%～4% glauber salt, 1.5%～2% soda ash or 2%～3% glauber salt, 1%～2% glacial acetic acid;
Further, dye in the look step at described tea, described fixation is carried out in steam box, and color fixing temperature is 90 ℃～95 ℃, and the time is 10-30 minute;
Further, dyeing method is (accounting for the percentage of dye liquor quality) on the described lining background color: lining places on the dyeing machine, after making in its rotating shaft that steadily is fixed on machine, running makes lining wetting together, intensification limit, limit gradation adds dyestuff and stirs, and adds 1%～2% glauber salt when being warming up to 40 ℃～50 ℃ and stirs and carry out level dyeing, adds 2%～4% soda ash in intensification 20-40 minute and stirs and carry out fixation, when being warming up to 75～80 ℃, be incubated the 15-30 minute sample cutting that remain in operation;
Further, dyeing method is (accounting for the percentage of dye liquor quality) on the described lining background color: place the machine that slowly turns round on the dyeing machine to be heated up in steady unimpeded back lining, intensification limit, limit adds dyestuff and stirs, add 1%～2% glauber salt when being warming up to 40 ℃～50 ℃ and stir and to carry out level dyeing, add 1%～2% ice vinegar and stirring in intensification 10-30 minute and carry out fixation, when being warming up to 90～95 ℃, be incubated the 15-30 minute sample cutting that remain in operation;
Further, in dye liquor, add defoamer behind the adding dyestuff;
Further, the described technology of soaping is (accounting for the percentage of quality), and the soaping agent consumption is 1%～2%, the temperature of soaping is 90～95 ℃;
Further, the consumption of consistent lubricant is 1%～2% (accounting for the percentage of quality).
Because in the manufacture method of tie-dye of the present invention, behind the fabric gauffer, squeeze wrinkle with the mould fixed fabric, then fabric is permeated and dye with some leakage device, need not to stitch the operation of pure manual formulas such as pricking and take out stitches, therefore production efficiency height, and the fabric of producing has the halation effect as the tea stain.
Description of drawings
The schematic diagram of the mould structure front view that Fig. 1 a dyeing method of the present invention is used;
Fig. 1 b is the schematic diagram of the vertical view of Fig. 1 a;
Fig. 1 c squeezes schematic diagram behind the fabric for the mould internal wrinkles;
Fig. 2 a is the schematic diagram that point of the present invention leaks the device structural front view;
Fig. 2 b is the schematic diagram of the vertical view of Fig. 2 a;
The used steam box structural representation of Fig. 3 a the present invention;
Fig. 3 b steam box middle guide inclination schematic diagram.
The specific embodiment
The present invention will be further described below in conjunction with drawings and Examples:
As shown in Figure 1 to Figure 3, dyeing method of the present invention is applicable to various linings, be particularly useful for selecting for use the lining of REACTIVE DYES, as cotton, spun rayon brocade, the numb FIGURED CLOTH of silk, thin,tough silk fiber crops FIGURED CLOTH, artificial silk, artificial cotton etc., it is darker to dye, the silk fabric that fastness is had relatively high expectations also can be selected the active face material for use, and the lining of selecting ACID DYES for use, as element wrinkle satin, the pearl satin, the real silk twill, habotai, along winding Qiao its, tall its, nylon etc., no matter select which kind of lining for use, before dyeing, all need to carry out pre-treatment with bleeding agent or wetting agent, to improve the penetrating power of lining, can add bleeding agent by the consumption that adds 200～300mL penetrating agent JFC in the 200 liter water, or select wetting agents such as ammoniacal liquor for use, the difference of the dyestuff of selecting for use according to lining is carried out pre-treatment to lining then, preferably use 1%～2% Lamepon A for the lining of selecting REACTIVE DYES for use, 1%～2% soda ash carries out pre-treatment, the percentage calculation of used quality when the consumption of above-mentioned auxiliary agent accounts for dyeing with auxiliary agent, can remove the impurity on lining surface like this, and the permeability of raising lining, the reply lining carries out dying on the background color and carrying out fixation when the fabric of tie dyeing needs colored background color, the washing or the removal floating color of soaping, the softening processing, dehydration, the tentering oven dry, play the cold wind post processing, above-mentioned technology is common process of the prior art, according to the dyestuff difference that lining was suitable for, technology is different, when selecting the lining of REACTIVE DYES for use, it can adopt following colouring method, lining is placed on the dyeing machine, the unimpeded 3-5min that slowly turns round reposefully heats up the wetting back of fabric, the gradation of intensification limit, limit adds dyestuff, rotary machine when heating up, be 1%～2% to add glauber salt and carry out level dyeing by the mass percent of glauber salt in dye liquor when being warmed up to 40～50 ℃, the running that in temperature-rise period, should keep equipment, after 15-40 minute, by the mass percent of soda ash in dye liquor is that 2%～4% adding soda ash color-fixing agent carries out fixation, when temperature is raised to 75～80 ℃, 20 minutes sample cuttings of machine insulation running, in the process that adds dyestuff and auxiliary agent that heats up, to constantly stir, prevent the dyeing flower phenomenon, in said process, the running speed of machine should be slow when adding dyestuff and auxiliary agent, can improve the operation of a machine speed after adding dyestuff and auxiliary agent, whether add the foam that should observe in the dye liquor behind dyestuff and the auxiliary agent increases, should add or increase defoamer if foam is many, prevent that fabric from producing " gas is fought " and the stifled cloth of formation in cyclic process, should note, in the time of need adding defoamer, should preceding adding not occur at foam, it is better that effect is steeped in such pressing down.Lining is one program by the first time sample cutting of beginning to dye, and then feeds in raw material according to the coloured light of sample cutting and the difference of standard sample, carries out successively for the second time or program for the third time dyes according to primary program, and dyeing always needs about 3～3.5h consuming time.Thereby lining is dyed to standard sample coloured light.The lining that will dye background color is progressively lowered the temperature and is soaped, and is 1%～2% to add soaping agent by the mass percent of soaping agent in water when soaping, and carries out under 90 ℃～95 ℃ temperature, uses warm water more successively, and cold water cleans, up to the loose colour of lining is all removed.The lining of removing loose colour carries out soft treatment in consistent lubricant liquid, the consumption of consistent lubricant is pressed the mass percent 1%～2% of consistent lubricant in water and is calculated, on Water Extraction Machinery, dewater then, deliver to again and carry out the tentering oven dry on the stenter, then beating cold wind on dryer handles, said process finishes and has just finished the pretreatment procedure of lining, and cold wind is handled and can be made lining softening.Compare with the lining of REACTIVE DYES for its technical process of lining of ACID DYES and to have following difference: dye liquor should be warming up to 90 ℃～95 ℃, in the dyeing, must not add soda ash, but be 1%～2% to add ice vinegar by the mass percent of ice vinegar in dye liquor after 20 minutes adding glauber salt.Do not need to get final product with the clear water removal floating color with soaping.Dyeing machine can adopt dye jigger, overflow machine, open width dyeing machine or rope dyeing machine shape dyeing machine, enters tea through the lining of post processing and dyes the look operation.
It is distinctive among the present invention that tea is dyed look, earlier lining being carried out gauffer fixes, leak the dyestuff that device will be added with color-fixing agent with mould and point again and ooze on lining, through steam fixation, soap or wash, soften, dewater, dry, obtain having the tie-dye that tea steeps pattern effect at last.Concrete grammar is as follows: background color is dyed the semi-finished product lining or the grey cloth of getting well carry out the gauffer processing, carry out the lining gauffer with mould then and fix.The structure of the mould that gauffer is fixing as shown in Figure 1, the rectangle framework 10 that mould is made up of four blocks of battens 1, its height is between 5～8cm, the centre is empty, carrying out the lining gauffer fixedly the time, to put into the part of mould hollow through the lining 3 that gauffer is handled, with nylon rope or other rope form or ribbon 2 in the framework upper edge direction twine successively, lining 3 is clipped in, the winding department of lower floor, on the dyestuff penetration that will be added with the fixation auxiliary agent with some leakage device squeezes lining in mould to wrinkle again, the structure of some leakage device as shown in Figure 2, it is prismatoidal cavity volume, one of them three faceted pebble is vacated inlet 11 as dyestuff, the through hole 6 of regularly arranged big aperture size is set at the position that other two faces combine, from a leakage device, flow out infiltration on lining for dyestuff, the shape of through hole 6 is decided on the pattern of tie dyeing, for ease of using, arranged outside leader 5 at a side three faceted pebbles 4, in order to raise the efficiency, the length of some leakage device should adapt with the size of mould, during use, place wrinkle to squeeze on lining 3 surfaces in mould a leakage device and in a leakage device, inject dyestuff then, dyestuff point in the through hole 6 drain on the lining and to around infiltration, form dizzyization effect, finish etc. the dye spot leakage, mention a leakage device from lining and move to the next position, re-inject dyestuff to of lining the swoon dyeing of some leakage device to this position, leak to finish and to put device again with Louing and move to next and need dyeing part swoon to dye up to all dizzy the dying of required dyeing part are finished etc. dye spot, form the abstract tea of nature on the lining and steep pattern because dizzyization of dye liquor makes to present on the lining to steep to be stained with as tea.The consumption of dyestuff can adopt bath raio 1; 20-30, being preferably 1: 25; bath raio helps level dyeing greatly, but dye utilization rate is low, and energy consumption is big; waste water is many. bath raio Xiao Yi causes uneven dyeing; adjuvant used and mass ratio dye liquor is: reactive dyeing is with the glauber salt of the general usefulness 3%～4% of bathing, 1.5%～2% soda ash, acid dyeing is with the glauber salt of the general usefulness 2%～3% of bathing; 1%～2% glacial acetic acid, and auxiliary agent adds and dyes and fixation on mixing thoroughly directly in the dye liquor; The lining that tea is dyed look places in the steam box of hermetic seal and carries out further fixation, as shown in Figure 3, be provided with support 8 in the steam box, on the both sides of support 8 have, the guide rail 9 of following arrangement inserts and withdraws from for steaming frame 7, every layer of guide rail 9 certain angle a that on direction from inside to outside, tilts from top to bottom, the integrated water droplet of steam flows out from inside to outside when being convenient to fixation, and be unlikely to flow on the lining, the structure of steaming frame 7 is identical with mould structure, also available mould is as steaming frame, the mould that directly will be fixed with lining is put into steam box and is fed steam and carry out fixation, color fixing temperature is 90 ℃～95 ℃, the lining fixation time for REACTIVE DYES is 15-30 minute, the lining fixation time for ACID DYES is 10-15 minute, take out steaming good lining, nylon rope on the mould is taken off, lining is separated the bundle taking-up in mould, lining for REACTIVE DYES is soaped at 90～95 ℃ hot water, the consumption of pressing the mass percent 1%～2% of soaping agent in water adds soaping agent, soap and the direct cold water of using, hot water or clear water are handled and are compared and the loose colour on lining surface can be cleaned, obtain good coloured light, need progressively cooling can avoid producing on the lining loose colour like this when soaping, lining for ACID DYES washes the removal loose colour with water, the lining that cleans up the removal loose colour is placed on the consistent lubricant processing and carries out processed on the Water Extraction Machinery, by the mass percent of consistent lubricant in water is 1%～2% adding consistent lubricant, deliver at last and carry out the tentering oven dry on the tentering drying machine, beating cold wind again on dryer handles, so just, made finished product, better through the lining flexibility of playing the cold wind processing.
Dye on the background color of the present invention and post-processing approach that post-processing approach and tea are dyed look all can adopt the conventional method of prior art, method by the prior art routine is carried out, and the usage and dosage that tea is dyed the dye well auxiliary agent in the look also can adopt existing normal dyeing method.
Claims (10)
1. the preparation method of a tea stain pattern tie-dyed fabric is characterized in that, comprises the steps:
With bleeding agent/wetting agent lining is handled;
Tea is dyed look: lining gauffer that will be to be dyeed is handled and is rearmountedly gone in mould hollow, being wrapped in the upper and lower surface of mould with rope/band is clipped in upper and lower winding department with lining and lining is carried out gauffer fixes, to swoon and dye auxiliary agent and place in the dyestuff and stir, and dyestuff be placed in the leakage device with some leakage device lining is carried out leaking dizzy dying;
Fixation: the lining after the dyeing is carried out fixation.
Washing or soap: the lining that fixation is finished takes off Xie Zhahou from mould and soaps or wash;
The softening processing: the lining that finishes of soaping softens processing with consistent lubricant;
Dehydration: the softening lining of handling places dehydration in the Water Extraction Machinery;
The tentering oven dry: the lining that dehydration finishes places tentering oven dry on the tentering dryer.
2. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 1 is characterized in that: before tea is dyed look lining is carried out following pre-treatment:
Dye on the lining background color: the background color according to required lining dyes to lining;
Fixation: will on dye background color lining carry out fixation;
The washing or the removal floating color of soaping: the lining that fixation is finished is washed or is soaped, and removes loose colour;
The softening processing: wash or the lining that finishes of soaping softens processing with consistent lubricant;
Dehydration: the softening lining of handling places dehydration in the Water Extraction Machinery;
The tentering oven dry: the lining that dehydration finishes places tentering oven dry on the tentering dryer.
Beat cold wind: on dryer, beat cold wind and handle.
3. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 1 or 2, it is characterized in that: lining is carried out pre-treatment with bleeding agent/wetting agent lining being handled back used additives Lamepon A and soda ash before dyeing, the consumption of described each auxiliary agent is 1～1.5mL for the bleeding agent content in (percentage of used quality when accounting for dyeing) Lamepon A 1%～2%, soda ash 1%～2%, the 1 liter water.
4. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 1 or 2 is characterized in that: described dizzy proportioning of dying auxiliary agent and dye liquor is (mass unit): 3%～4% glauber salt, 1.5%～2% soda ash or 2%～3% glauber salt, 1%～2% glacial acetic acid.
5. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 1 or 2, it is characterized in that: dye in the look step at described tea, described fixation is carried out in steam box, and color fixing temperature is 90 ℃～95 ℃, and the time is 10-30 minute.
6. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 2, it is characterized in that: dyeing method is (accounting for the percentage of dye liquor quality) on the described lining background color: lining places on the dyeing machine, after making in its rotating shaft that steadily is fixed on machine, running makes lining wetting together, the gradation of intensification limit, limit adds dyestuff and stirs, add 1%～2% glauber salt when being warming up to 40 ℃～50 ℃ and stir and to carry out level dyeing, added 2%～4% soda ash in intensification 20-40 minute and stir and to carry out fixation, when being warming up to 75～80 ℃, be incubated the 15-30 minute sample cutting that remain in operation.
7. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 2, it is characterized in that: dyeing method is (accounting for the percentage of dye liquor quality) on the described lining background color: place the machine that slowly turns round on the dyeing machine to be heated up in steady unimpeded back lining, intensification limit, limit adds dyestuff and stirs, add 1%～2% glauber salt when being warming up to 40 ℃～50 ℃ and stir and to carry out level dyeing, add 1%～2% ice vinegar and stirring in intensification 10-30 minute and carry out fixation, when being warming up to 90～95 ℃, be incubated the 15-30 minute sample cutting that remain in operation.
8. as the preparation method of claim 6 or 7 described a kind of tea stain pattern tie-dyed fabrics, it is characterized in that: in dye liquor, add defoamer after adding dyestuff.
9. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 1 is characterized in that: the described technology of soaping is (accounting for the percentage of quality), and the soaping agent consumption is 1%～2%, the temperature of soaping is 90～95 ℃.
10. the preparation method of a kind of tea stain pattern tie-dyed fabric as claimed in claim 1 or 2, it is characterized in that: the consumption of (accounting for the percentage of quality) consistent lubricant is 1%～2%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009101546638A CN101718045B (en) | 2009-11-23 | 2009-11-23 | Method for producing tie-dye textile with lecanoric pattern |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009101546638A CN101718045B (en) | 2009-11-23 | 2009-11-23 | Method for producing tie-dye textile with lecanoric pattern |
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| CN101718045A true CN101718045A (en) | 2010-06-02 |
| CN101718045B CN101718045B (en) | 2012-07-25 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101929046A (en) * | 2010-09-15 | 2010-12-29 | 东华大学 | Method for roll-press dyeing through twisting |
| CN101929045A (en) * | 2010-09-15 | 2010-12-29 | 东华大学 | Method for tie-dyeing braid |
| CN102864651A (en) * | 2012-10-12 | 2013-01-09 | 浙江绿卿竹业科技有限公司 | Method for coloring bamboo fiber fabric with tea leaves |
| CN103276614A (en) * | 2013-05-23 | 2013-09-04 | 巍山县蓝龙扎染有限责任公司 | Method for dyeing cowboy wear |
| CN103741501A (en) * | 2013-12-18 | 2014-04-23 | 苏州大学张家港工业技术研究院 | Image recognition based selection method of dyes for one-bath multi-color tie-dyeing of silk fabrics |
| CN106884350A (en) * | 2017-03-21 | 2017-06-23 | 巍山县民族工艺服装厂 | A kind of color-fixing method of tie-dyed products |
| CN112522891A (en) * | 2021-01-15 | 2021-03-19 | 南京美惠子文化用品有限公司 | Dye equipment of high-efficient tie-dyeing |
| US10961648B2 (en) | 2017-10-06 | 2021-03-30 | Spin Master Ltd. | Dye applicator for dyeing articles, a dye application kit, and a method for manufacturing the same |
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2009
- 2009-11-23 CN CN2009101546638A patent/CN101718045B/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101929046A (en) * | 2010-09-15 | 2010-12-29 | 东华大学 | Method for roll-press dyeing through twisting |
| CN101929045A (en) * | 2010-09-15 | 2010-12-29 | 东华大学 | Method for tie-dyeing braid |
| CN102864651A (en) * | 2012-10-12 | 2013-01-09 | 浙江绿卿竹业科技有限公司 | Method for coloring bamboo fiber fabric with tea leaves |
| CN102864651B (en) * | 2012-10-12 | 2014-06-25 | 浙江绿卿竹业科技有限公司 | Method for coloring bamboo fiber fabric with tea leaves |
| CN103276614A (en) * | 2013-05-23 | 2013-09-04 | 巍山县蓝龙扎染有限责任公司 | Method for dyeing cowboy wear |
| CN103741501A (en) * | 2013-12-18 | 2014-04-23 | 苏州大学张家港工业技术研究院 | Image recognition based selection method of dyes for one-bath multi-color tie-dyeing of silk fabrics |
| CN103741501B (en) * | 2013-12-18 | 2015-12-09 | 苏州大学张家港工业技术研究院 | A kind of real silk fabric one based on image recognition bathes the system of selection of broken colour tie dyeing dyestuff |
| CN106884350A (en) * | 2017-03-21 | 2017-06-23 | 巍山县民族工艺服装厂 | A kind of color-fixing method of tie-dyed products |
| US10961648B2 (en) | 2017-10-06 | 2021-03-30 | Spin Master Ltd. | Dye applicator for dyeing articles, a dye application kit, and a method for manufacturing the same |
| CN112522891A (en) * | 2021-01-15 | 2021-03-19 | 南京美惠子文化用品有限公司 | Dye equipment of high-efficient tie-dyeing |
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|---|---|
| CN101718045B (en) | 2012-07-25 |
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