Insertion buckle type component installation structure
Technical field
The present invention relates to assembly mounting technique field, particularly insertion buckle type component installation structure, can be applicable to the photovoltaic installation system of other various occasions of photovoltaic installation system of being combined with building roof.
Background technology
The patent document of publication number CN102214711A discloses a kind of insertion buckle type component installation structure, comprise assembly and keel are installed, on top on frame and lower frame, there is inserting hook in the same way, the direction of the inserting hook of upper side frame is pointed to lower frame, on installation keel, have slot, inserting hook when assembly is installed on the upper and lower frame of assembly inserts respectively the slot of the installation keel parallel with upper and lower frame.This photovoltaic module eye-splice mounting means, after the installation of installation keel bracket regulates, utilizes the inserting hook on module frame directly to hang in slot, just can be directly in place, and on-the-spot without other processing, convenient to operation, firm and reliable connection.
But 1, the module frame in this patent document is thicker, be unfavorable for reducing guarantee cost of transportation; 2, keel are installed and need to be used extrudate, cost is higher.
Summary of the invention
Technical problem to be solved by this invention is: a kind of insertion buckle type component installation structure is provided, photovoltaic module is installed at the scene more efficient and convenient, reduce installation cost simultaneously.
The technical solution adopted for the present invention to solve the technical problems is: a kind of insertion buckle type component installation structure, comprise module frame, packaging receptacle and mounting bracket, module frame is connected with packaging receptacle eye-splice, packaging receptacle comprises socket block, plug-in card head, stage clip and set bolt, in socket block, there is bolt slot and gathering sill, the opening of bolt slot and gathering sill is less than inner chamber, on plug-in card head, there is socket limiting plate and support limiting plate, socket limiting plate embeds gathering sill, the bolt head stud bolt groove of set bolt connects plug-in card head, stage clip is positioned at gathering sill, eject plug-in card head, on mounting bracket, have open slot or waist hole, the opening in open slot or waist hole is less than inner chamber, the support limiting plate of plug-in card head embeds open slot or the waist hole of mounting bracket, tighten set bolt, set bolt drives plug-in card head to move up, socket limiting plate departs from the inner cavity surface of gathering sill, the support limiting plate that embeds open slot or waist hole is pressed in the inner cavity surface in open slot or waist hole, and module frame is fixedly connected with mounting bracket by packaging receptacle.
Further, module frame comprises upper side frame and lower frame, on upper side frame and lower frame, there is inserting hook in the same way, the direction of the inserting hook of upper side frame is pointed to lower frame, the socket block top of packaging receptacle has with the inserting hook of module frame realizes the slot that eye-splice is connected, inserting hook when assembly is installed on the upper and lower frame of assembly inserts respectively the slot of the packaging receptacle parallel with upper and lower frame, realizes being connected of assembly and packaging receptacle.
Further, the on top upside mounting limit piece of frame, guide vane end stop is fixed on packaging receptacle by caging bolt, and the bolt head of the caging bolt of fixing guide vane end stop is embedded in bolt slot.
Further, the bottom of side frame does not exceed and the bottom surface of the inserting hook of upper and lower frame.
Further, the width a of support limiting plate is less than open slot on mounting bracket or the width b in waist hole, the length c of support limiting plate is greater than open slot on mounting bracket or the width b in waist hole, snaps in open slot or waist hole on mounting bracket after support limiting plate 90-degree rotation.
Particularly, flexible member is stage clip, and compression spring sleeve is on set bolt.
Particularly, mounting bracket is U-shaped support and square tube support.
The invention has the beneficial effects as follows:
1, utilize eye-splice can facilitate and directly hang up in installation process, reduce the phenomenon easily falling down in common component installation process, greatly improve assembly installation effectiveness, reduce installation cost, install and safeguard more convenient.
2. utilize the slotting hook on the upper and lower frame of assembly, two assemblies can be entrenched togather, two block assembly relative thicknesses reduce compared with common component is corresponding, and therefore in packed and transported process, shared volume just reduces, corresponding reduction pack cost of transportation.
3. in installation system structure, this mounting structure, applicable to different mounting brackets, is applicable to various application scenarios.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described;
Fig. 1 is the A-A cutaway view of Fig. 2;
Fig. 2 is assembly back view of the present invention;
Fig. 3 is the B-B cutaway view of Fig. 2;
Fig. 4 is the structural representation of component chimeric packaging;
Fig. 5 is the assembling schematic diagram of packaging receptacle of the present invention;
Fig. 6 is the cross-sectional schematic of assembly of the present invention and U-shaped support installation steps one;
Fig. 7 is the schematic top plan view of assembly of the present invention and U-shaped support installation steps one;
Fig. 8 is the cross-sectional schematic of assembly of the present invention and U-shaped support installation steps two;
Fig. 9 is the schematic top plan view of assembly of the present invention and U-shaped support installation steps two;
Figure 10 is the schematic top plan view of assembly of the present invention and U-shaped support installation steps three;
Figure 11 is that assembly of the present invention is by the spacing scheme of installation of guide vane end stop;
Figure 12 is the cross-sectional schematic of assembly of the present invention and square tube support installation steps one;
Figure 13 is the schematic top plan view of assembly of the present invention and square tube support installation steps one;
Figure 14 is the cross-sectional schematic of assembly of the present invention and square tube support installation steps two;
Figure 15 is the schematic top plan view of assembly of the present invention and square tube support installation steps two;
Figure 16 is the schematic top plan view of assembly of the present invention and square tube support installation steps three;
Figure 17 is the structural representation that assembly of the present invention is installed by U-shaped support;
Figure 18 is the structural representation that assembly of the present invention is installed by square tube support;
In figure, 11. upper side frames, 12. lower frames, 13. side frames, 2. packaging receptacle, 21. socket blocks, 22. plug-in card heads, 221. socket limiting plates, 222. support limiting plates, 23. flexible members, 24. set bolts, 25. bolt slots, 26. gathering sills, 3. mounting bracket, 4. inserting hook, 5. slot, 6. guide vane end stop.
Embodiment
A kind of insertion buckle type component installation structure, comprises module frame, packaging receptacle 2 and mounting bracket 3, and module frame is connected with packaging receptacle 2 eye-splices.
In order to make this buckle structure assembly can be applicable to multiple photovoltaic system mounting bracket 3, as U-shaped, the square support that waits, mounting structure is shown in Figure 17,18, between eye-splice assembly and mounting bracket 3, use the packaging receptacle 2 of its transitional function to realize installation, solid and reliable, for convenience detach.
As shown in Figure 5, packaging receptacle 2 comprises socket block 21, plug-in card head 22, flexible member 23 and set bolt 24, in socket block 21, there is bolt slot 25 and gathering sill 26, the opening of bolt slot 25 and gathering sill 26 is less than inner chamber, on plug-in card head 22, there is socket limiting plate 221 and support limiting plate 222, socket limiting plate 221 embeds gathering sill 26, the bolt head stud bolt groove 25 of set bolt 24 connects plug-in card head 22, flexible member 23 is positioned at gathering sill 26, eject plug-in card head 22, flexible member 23 is stage clip, and compression spring sleeve is on set bolt 24.Socket block 21 and plug-in card head 22 all adopt Extrusion Process of Aluminum Alloy Profile to process.
As shown in Fig. 6,7,8,9,10 and 12,13,14,15,16, mounting bracket 3 is U-shaped support and square tube support.On mounting bracket 3, have open slot or waist hole, the opening in open slot or waist hole is less than inner chamber.The width a of support limiting plate 222 is less than open slot on mounting bracket 3 or the width b in waist hole, the length c of support limiting plate 222 is greater than open slot on mounting bracket 3 or the width b in waist hole, snaps in open slot or waist hole on mounting bracket 3 after support limiting plate 222 90-degree rotations.Tighten set bolt 24, set bolt 24 drives plug-in card head 22 to move up, socket limiting plate 221 departs from the inner cavity surface of gathering sill 26, the support limiting plate 222 that embeds open slot or waist hole is pressed in the inner cavity surface in open slot or waist hole, and module frame is fixedly connected with mounting bracket 3 by packaging receptacle 2.
As shown in Figure 1, 2, 3, module frame comprises upper side frame 11 and lower frame 12, on upper side frame 11 and lower frame 12, there is inserting hook 4 in the same way, the direction of the inserting hook 4 of upper side frame 11 is pointed to lower frame 12, and socket block 21 tops of packaging receptacle 2 have with the inserting hook 4 of module frame realizes the slot 5 that eye-splice is connected.
Eye-splice assembly installation process, eye-splice assembly, by packaging receptacle 2 fixation procedure in place, needs to check the tram of each packaging receptacle 2, ensures previous column and rear row packaging receptacle 2 distances, before and after ensureing, row packaging receptacle 2 slot faces are parallel to each other.On, lower frame 11, 12 inserting hook 4 respectively puts block rubber at two ends, block rubber utilizes its elasticity that the slot 5 of frame and packaging receptacle 2 is fitted tightly, by the slot 5 above of the inserting hook of assembly lower frame 14 alignment components sockets 2, eye-splice assembly is evenly advanced in the slot 5 of packaging receptacle 2, assembly can not drop, after all are in place, just can mounting limit piece 6 11 1 jiaos of the upper side frames of eye-splice assembly, assembly is limited, see Figure 11, the bolt head of the caging bolt of tightening guide vane end stop 6 can be with the bolt slot 25 of putting in advance packaging receptacle 2, fixing caging bolt, guide vane end stop 6 just can block eye-splice assembly.
As shown in Figure 4, the bottom of side frame 13 does not exceed and the bottom surface of the inserting hook 4 of upper and lower frame 11,12.Such two block assemblies just can be entrenched togather, and such two chimeric assembly relative thickness L=component thickness H+ side frame thickness h reduce the thickness of H-h, reduce packaging and cost of transportation, and this structure is chimeric also convenient and reliable together simultaneously.Side frame 13 is also without processing relief cut in addition, and lower frame 12 is concordant for ensureing two component chimeric trailing flanks, and inserting hook 4 is toward interior receipts apart from M, as shown in Figure 1.