CN102214711A - Insertion buckle type component installation structure - Google Patents

Insertion buckle type component installation structure Download PDF

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Publication number
CN102214711A
CN102214711A CN2011101117911A CN201110111791A CN102214711A CN 102214711 A CN102214711 A CN 102214711A CN 2011101117911 A CN2011101117911 A CN 2011101117911A CN 201110111791 A CN201110111791 A CN 201110111791A CN 102214711 A CN102214711 A CN 102214711A
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China
Prior art keywords
keel
installation
lower frame
slot
assembly
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Granted
Application number
CN2011101117911A
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Chinese (zh)
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CN102214711B (en
Inventor
蒋阿华
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Trina Solar Co Ltd
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Changzhou Trina Solar Energy Co Ltd
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Priority to CN2011101117911A priority Critical patent/CN102214711B/en
Publication of CN102214711A publication Critical patent/CN102214711A/en
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Publication of CN102214711B publication Critical patent/CN102214711B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

The invention relates to the technical field of installation of components, in particular to an insertion buckle type component installation structure. The insertion buckle type component installation structure comprises a component and an installation keel of the component, wherein an upper frame and a lower frame are provided with homodromous insertion hooks; the direction of the insertion hook of the upper frame points to the lower frame; an insertion slot is formed on the installation keel; when the component is mounted, the insertion hooks of the upper frame and the lower frame of the component are respectively inserted into the insertion slot of the installation keel parallel to the upper frame and the lower frame; the limiting mode of the component is that: a limiting block for preventing the insertion hooks from being separated from the insertion slot is arranged above the upper frame, and is fixed on the installation keel through a bolt; or a clamping head is arranged on the lower frame; a clamping opening which is interlocked with the clamping head in a matched way is formed in the installation keel; and when the lower frame is inserted into the insertion slot on the installation keel, the clamping head is clamped into the clamping opening. In the insertion buckle type installation mode of a photovoltaic component, after an installation keel bracket is mounted and adjusted, the insertion hooks of the frames of the component are directly hooked in the insertion slot and the photovoltaic component can be placed at the right position directly; other processing operation is not needed on the site; therefore, the insertion buckle type component installation structure is convenient to operate quickly and can be firmly and reliably connected.

Description

The eye-splice-type component installation structure
Technical field
The present invention relates to assembly mounting technique field, particularly eye-splice-type component installation structure, can be applicable to the photovoltaic installation system of other various occasions of photovoltaic installation system of combining with building roof.
Background technology
Solar energy be a kind of cleaning, efficiently, never depleted new forms of energy, along with the development of photovoltaic technology, solar power generation develops rapidly in countries in the world simultaneously.Development space subsequently is huger.Also always to safe and reliable, the direction that makes things convenient for quick for installation is improved development for its mounting structure of photovoltaic generating system photovoltaic module, and conventional photovoltaic module mounting structure has 1. to rely on the hole that processes on the module frame to be connected with support bar with bolt.2. with pressing plate photovoltaic module is clamped on the support bar.More than two kinds of mounting meanss, not very convenient with the bolt attended operation, with pressing plate clamping photovoltaic module, assembly is in place certain difficulty, especially assembly is installed all certain angle of inclination, and installation needs upwards firmly lift with the assurance assembly toward falling installation effort inconvenience.
Summary of the invention
Technical problem to be solved by this invention is: a kind of eye-splice-type component installation structure is provided, makes photovoltaic module convenience quick for installation at the scene, improve on-the-spot installation effectiveness, shorten the set-up time, guarantee that the photovoltaic module attachment security is reliable.
The technical solution adopted for the present invention to solve the technical problems is: adopt the eye-splice-type component installation structure, with spacing fixed installation mode, comprise and have upper side frame, lower frame, the assembly of left and right sides frame and installation keel thereof, on top has inserting hook in the same way on frame and the lower frame, the direction of the inserting hook of upper side frame is pointed to lower frame, the slot that has on the keel with the inserting hook cooperation is being installed, when assembly is installed assembly on, inserting hook on the lower frame inserts respectively with last, the slot of the installation keel that lower frame is parallel, realize assembly and being connected of keel is installed, on top the top of frame has and prevents that inserting hook from deviating from the guide vane end stop of slot, and guide vane end stop is installed on the keel by being bolted to.
Have spacing edge-cut on the installation keel, the bolt end of guide vane end stop places in the spacing edge-cut, and guide vane end stop is enclosed within on the bolt, is screwed into nut on bolt, by nut guide vane end stop is fixed on and installs on the keel.
Keel are installed are divided into middle part installation keel and limit portion installation keel, install on the keel at the middle part has two rows of sockets, is spacing edge-cut between two rows of sockets, and limit portion installs on the keel only has a rows of sockets, is spacing edge-cut above slot.
Adopt dop, the eye-splice-type component installation structure of bayonet socket limit method, comprise and have upper side frame, lower frame, the assembly of left and right sides frame and installation keel thereof, on top has inserting hook in the same way on frame and the lower frame, the direction of the inserting hook of upper side frame is pointed to lower frame, the slot that has on the keel with the inserting hook cooperation is being installed, when assembly is installed assembly on, inserting hook on the lower frame inserts respectively with last, the slot of the installation keel that lower frame is parallel, realize assembly and being connected of keel is installed, on lower frame, has dop, have the bayonet socket that cooperates interlocking with dop on the installation keel, dop buckles into bayonet socket when lower frame inserts the slot of installing on the keel.
On the bayonet socket outside, has a chimb.
Cover is with block rubber respectively on the inserting hook.
Have the hangnail that prevents that block rubber from coming off on plug one side, opposite side has concave station, has the slot to make way that prevents that the block rubber bottom from contacting with the slot bottom in the slot bottom.
The invention has the beneficial effects as follows: design this photovoltaic module eye-splice mounting means, after installation keel support is installed and is regulated, utilize the inserting hook on the photovoltaic component frame directly to hang in the slot, just can be directly in place, this installation connected mode, the scene need not other processing, and is convenient to operation, firm and reliable connection.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples;
Fig. 1 is the mounting structure figure that adopts the spacing eye-splice-type assembly of guide vane end stop;
Fig. 2 adopts dop, the spacing eye-splice-type component installation structure figure of bayonet socket interlocking;
Fig. 3 adopts spacing assembly lower frame of guide vane end stop and limit portion that the mounting structure figure of keel is installed;
Fig. 4 adopts spacing assembly upper side frame of guide vane end stop and limit portion that the mounting structure figure of keel is installed;
Fig. 5 adopts the spacing module frame structure chart of guide vane end stop;
Fig. 6 adopts the spacing module frame structure chart of dop;
Fig. 7 is used for the structure chart that keel are installed at the spacing middle part of guide vane end stop;
Fig. 8 is used for the structure chart that keel are installed at the spacing middle part of dop, bayonet socket interlocking;
Fig. 9 is the assembly array structure chart that adopts the spacing eye-splice-type assembly of guide vane end stop to constitute;
Among the figure, 11. upper side frames, 12. lower frames, 13. side frames, 2. installation keel, keel are installed at 21. middle parts, and keel, 3. inserting hook are installed by 22. limit portions, 31. block rubber, 32. hangnails, 33. concave stations, 34. slot to make way, 4. slot, 5. guide vane end stop, 51. bolt, 52. spacing edge-cuts, 6. dop, 7. bayonet socket, 71. chimbs, the mouth of 8. stepping down.
Embodiment
As shown in Figure 9, the eye-splice-type component installation structure comprise have upper side frame 11, the assembly of lower frame 12, left and right sides frame 13 and keel 2 are installed, and adopt two kinds of spacing forms, be divided into and adopt guide vane end stop spacing and adopt dop, bayonet socket interlocking spacing.
Shown in Fig. 1,3,4,5,7 and 9 is to adopt the spacing eye-splice-type component installation structure of guide vane end stop.
The photovoltaic layer casting die is the same with conventional assembly with the frame assembling, embeds the module frame groove with silica gel and seals, and module frame adopts the set screws load to connect.Upper and lower frame 11,12 has assembling and connects and use screw, and can hang over the inserting hook 3 on the slot 4 when keel 2 installations are installed.The inserting hook 3 of upper and lower frame 11,12 is equidirectional, and the direction of the inserting hook 3 of upper side frame 11 is pointed to lower frame 12.For guaranteeing assembly and keel 2 be installed combined closely that design block rubber 31 on inserting hook 3 relies on the elasticity of block rubber 31 that assembly and installation keel 2 are fitted tightly.Work good with assembly inserting hook 3 for assurance block rubber 31 simultaneously, prevent that block rubber 31 from coming off, the complete shape of block rubber 31 designs adopts three hangnails 32 on the inserting hook 3, guarantee that block rubber 31 does not come off on inserting hook 3.The dark slot to make way 34 of 0.5mm is arranged at slot 4 bottoms, gets out of the way the rubber limit of block rubber 31 bottoms, sees Fig. 7.Inserting hook 3 bottom surface heads also have the dark concave station 33 of 0.5mm simultaneously, and concrete structure is seen Fig. 5.
The processing of side frame 13, need on side frame 13, the mouth of going to the bottom punches out the mouth 8 of stepping down, side frame 13 should guarantee to begin to insert when hanging and keel 2 inserting hooks 3 are installed are not interfered by step down mouthful 8 degree of depth and the length of upper side frame 11 ends, mouthful 8 length of stepping down should+slot 4 wide greater than upper side frame on hem width+3~6mm, can be with reference to Fig. 1 and 5.Inserting hook 3 sizes of mouthful 8 sizes of stepping down by lower frame 12 according to lower frame 12.Step down mouthful 8 angular position round-corner transitions prevent wedge angle.Frame processing need not special installation and technology, so module frame is easy to process.
Keel 2 upper design spacing edge-cuts 52 are installed and are used for inserting the slot 4 that hanging component is used, the bottom is provided with fixed installation keel 2 and uses holddown groove.The termination of the bolt 51 of fixed limit piece 5 places in the spacing edge-cut 52, and the inserting hook 3 when assembly is installed on the upper and lower frame 11,12 of assembly inserts the slot 4 of the installation keel 2 parallel with upper and lower frame 11,12 respectively, being connected of realization assembly and installation keel 2.Slot 4 sizes that keel 2 are installed cooperate with inserting hook 3, See Figure 7, need consider size of components error and alignment error during design, the n size is greater than 2.5mm among the figure, inserting hook 3 and slot 4 amounts of lap are greater than 7, two slots, 4 distance L are greater than border width l, and for guaranteeing that assembly can conveniently insert in the slot 4, the design of slot 4 inner faces has the inclined-plane at certain inclination angle.
Prevent that inserting hook 3 from deviating from the top that the guide vane end stop 5 of slot 4 is positioned at upper side frame 11, guide vane end stop 5 is enclosed within on the bolt 51, is screwed into nut on bolt 51, by nut guide vane end stop 5 is fixed on and installs on the keel 2.Keel 2 are installed are divided into middle part installation keel 21 and limit portion installation keel 22, have two on the middle part installation keel 21 and arrange slot 4 in the same way, be respectively last slot of pegging graft and the following slot of pegging graft with upper side frame with lower frame 12, between two rows of sockets 4, be spacing edge-cut 52, limit portion installs only has row slot down on the keel 22, be spacing edge-cut 52 above following slot.
Detailed process is installed, after 2 installations of installation keel regulate, on, lower frame 11, respectively put two block rubbers 31 on 12 inserting hooks 3, block rubber 31 is about S/5 from frame termination distance, S is a frame length, and block rubber 31 utilizes its elasticity that frame is fitted tightly with keel 2 are installed, then, on assembly, lower frame 11, inserting hook 3 on 12 is aimed at the slot 4 that keel 2 are installed, evenly firmly advance, assembly is just in place substantially, worries that no longer assembly drops and departs from, reexamine affirmation, assembly inserting hook 3 cooperates intact with installation keel 2, just guide vane end stop 5 can be installed, and each assembly is with two, the position is probably consistent with block rubber 31 positions, apart from S/5 position, termination.The bolt 51 of guide vane end stop 5 is installed can be put into 52 li of the spacing edge-cuts that keel 2 are installed in advance or in advance spacing edge-cut 52 be milled out the breach of putting into the hex bolts termination with hex bolts, and also available energy is directly put into the special-purpose termination bolt of spacing edge-cut 52.Set bolt 51, guide vane end stop 5 just can block assembly.This employing is inserted the extension mode and is installed, and with the spacing structure of guide vane end stop 5, assembly is connected firmly.Install easy to adjust simultaneously.
The installation keel of arranging up and down in the assembly square formation between the assembly 2 select middle part row that keel 21 are installed, the assembly that is positioned at assembly square formation limit portion mainly is by the limit portion of design keel 22 to be installed to install, limit portion installs keel 22 and has only a rows of sockets 4, it is basic concordant with assembly that keel 22 are installed by limit portion like this, also save the material that keel are installed simultaneously, it is similar that keel 21 are installed at the installation process of limit portion installation keel 22 and middle part, sees Fig. 3,4 and 9.
Shown in Fig. 2,6 and 8, adopt dop, the spacing eye-splice-type component installation structure of bayonet socket interlocking.
The structure of this eye-splice photovoltaic module eye-splice photovoltaic module structure spacing with adopting guide vane end stop compared basically identical, just on lower frame 12 difference arranged, and difference is that assembly lower frame 12 has dop 6, has interlocked to use with the bayonet socket of installing on the keel 27.Lower frame 12 structures with dop 6 are seen Fig. 6, and dop 6 is designed to dop 6 upwards with bayonet socket 7, makes bayonet socket 7 faces that downward pressure be arranged, and guarantee that the frame bottom surface contacts with 2 of keel of installation.Consider alignment error during design, leave the gap between dop 6 and bayonet socket 7 faying faces, design one chimb 71 mainly is to be disconnect assembly usefulness on bayonet socket 7, utilizes this chimb 71 that dop 6 and bayonet socket 7 are thrown off.
Have the bayonet socket 7 that cooperates interlocking with dop 6 on installation keel 2, dop 6 buckles into bayonet socket 7 when lower frame 12 inserts the slot of installing on the keel 24.Keel 2 are installed are divided into middle part installation keel 21 and limit portion installation keel 22, have two on the middle part installation keel 21 and arrange slot 4 in the same way, be respectively last slot of pegging graft and the following slot of pegging graft with upper side frame 11 with lower frame 12, be used on the last rows of sockets of connecting element lower frame 12 bayonet socket 7 being set, limit portion installs only has row slot down on the keel 22.
The installation process of the eye-splice photovoltaic module that the installation detailed process is spacing with adopting guide vane end stop is similar, after assembly injects and puts in place, and 2 times bayonet sockets 7 just interlockings above the slot of assembly lower frame 12 upper chucks 6 and installation keel, assembly is installed and be need not to install accessory substantially.Easier for installation.The assembly that is positioned at assembly square formation limit portion is installed by limit portion installation keel 22 too, and limit portion installs keel 22 and has only a rows of sockets.

Claims (8)

1. eye-splice-type component installation structure, it is characterized in that: comprise having upper side frame (11), lower frame (12), the assembly of left and right sides frame (13) and installation keel (2) thereof, on described upper side frame (11) and lower frame (12), has inserting hook (3) in the same way, the direction of the inserting hook (3) of upper side frame (11) is pointed to lower frame (12), on described installation keel (2), have and slot (4) that inserting hook (3) cooperates, when assembly is installed assembly on, lower frame (11,12) inserting hook on (3) inserts respectively with last, lower frame (11,12) slot (4) of parallel installation keel (2), realize assembly and being connected of keel (2) is installed, have in the top of described upper side frame (11) and to prevent that inserting hook (3) from deviating from the guide vane end stop (5) of slot (4), guide vane end stop (5) is fixed on by bolt (51) and installs on the keel (2).
2. eye-splice-type component installation structure according to claim 1, it is characterized in that: on described installation keel (2), have spacing edge-cut (52), the bolt end of the bolt (51) of guide vane end stop (5) places in the spacing edge-cut (52), guide vane end stop (5) is enclosed within on the bolt (51), on bolt (51), be screwed into nut, by nut guide vane end stop (5) be fixed on and install on the keel (2).
3. eye-splice-type component installation structure according to claim 2, it is characterized in that: described installation keel (2) are divided into the middle part keel (21) and limit portion installation keel (22) are installed, install on the keel (21) at described middle part has two rows of sockets (4), between two rows of sockets (4) spacing edge-cut (52), only having a rows of sockets (4) on described limit portion's installation keel (22), is spacing edge-cut (52) in the top of slot (4).
4. eye-splice-type component installation structure, it is characterized in that: comprise having upper side frame (11), lower frame (12), the assembly of left and right sides frame (13) and installation keel (2) thereof, on described upper side frame (11) and lower frame (12), has inserting hook (3) in the same way, the direction of the inserting hook (3) of upper side frame (11) is pointed to lower frame (12), on described installation keel (2), have and slot (4) that inserting hook (3) cooperates, when assembly is installed assembly on, lower frame (11,12) inserting hook on (3) inserts respectively with last, lower frame (11,12) slot (4) of parallel installation keel (2), realize assembly and being connected of keel (2) is installed, on described lower frame (12), has dop (6), have the bayonet socket (7) that cooperates interlocking with dop (6) on described installation keel (2), dop (6) buckles into bayonet socket (7) when lower frame (12) inserts the slot of installing on the keel (2) (4).
5. eye-splice-type component installation structure according to claim 4, it is characterized in that: described installation keel (2) are divided into the middle part keel (21) and limit portion installation keel (22) are installed, install on the keel (21) at described middle part has two rows of sockets (4), be used on the last rows of sockets (4) of connecting element lower frame (12) bayonet socket (7) being set, described limit portion installs on the keel (22) only has a rows of sockets (4).
6. eye-splice-type component installation structure according to claim 5 is characterized in that: have a chimb (71) on described bayonet socket (7) outside.
7. according to claim 1 or 2 or 3 or 4 or 5 or 6 described eye-splice-type component installation structures, it is characterized in that: described inserting hook (3) is gone up cover and is with block rubber (31) respectively.
8. eye-splice-type component installation structure according to claim 7, it is characterized in that: on described plug one side, have the hangnail (32) that prevents that block rubber (31) from coming off, opposite side has concave station (33), has the slot to make way (34) that prevents that block rubber (31) bottom from contacting with slot (4) bottom in described slot (4) bottom.
CN2011101117911A 2011-04-30 2011-04-30 Insertion buckle type component installation structure Active CN102214711B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102412331A (en) * 2011-12-03 2012-04-11 安徽超群电力科技有限公司 Photovoltaic assembly easy to install
CN102563291A (en) * 2012-01-13 2012-07-11 江阴复睿光伏科技有限公司 Photovoltaic support
CN102709362A (en) * 2012-05-08 2012-10-03 常州天合光能有限公司 Structure for mounting plug-in type assembly
CN102760780A (en) * 2012-06-18 2012-10-31 江苏核新太阳能电力有限公司 Fixing device for solar battery component frame
CN102903776A (en) * 2012-11-05 2013-01-30 常州南洲新能源研发中心有限公司 Solar combined heat and power supply and building integrated installation bracket
CN108155854A (en) * 2018-01-09 2018-06-12 广东保威新能源有限公司 A kind of installation system of photovoltaic module
CN108462435A (en) * 2018-04-03 2018-08-28 青海大学 A kind of photovoltaic battery panel assembly system

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Publication number Priority date Publication date Assignee Title
US20050034751A1 (en) * 2003-07-10 2005-02-17 William Gross Solar concentrator array with individually adjustable elements
CN201282435Y (en) * 2008-10-31 2009-07-29 常州天合光能有限公司 Mounting structure for fastener type solar cell assembly
CN201428207Y (en) * 2009-07-09 2010-03-24 常州天合光能有限公司 Roofing photovoltaic installation system
CN201699020U (en) * 2010-06-10 2011-01-05 常州天合光能有限公司 Photovoltaic module combination frame

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050034751A1 (en) * 2003-07-10 2005-02-17 William Gross Solar concentrator array with individually adjustable elements
CN201282435Y (en) * 2008-10-31 2009-07-29 常州天合光能有限公司 Mounting structure for fastener type solar cell assembly
CN201428207Y (en) * 2009-07-09 2010-03-24 常州天合光能有限公司 Roofing photovoltaic installation system
CN201699020U (en) * 2010-06-10 2011-01-05 常州天合光能有限公司 Photovoltaic module combination frame

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102412331A (en) * 2011-12-03 2012-04-11 安徽超群电力科技有限公司 Photovoltaic assembly easy to install
CN102563291A (en) * 2012-01-13 2012-07-11 江阴复睿光伏科技有限公司 Photovoltaic support
CN102709362A (en) * 2012-05-08 2012-10-03 常州天合光能有限公司 Structure for mounting plug-in type assembly
CN102709362B (en) * 2012-05-08 2014-11-26 常州天合光能有限公司 Structure for mounting plug-in type assembly
CN102760780A (en) * 2012-06-18 2012-10-31 江苏核新太阳能电力有限公司 Fixing device for solar battery component frame
CN102903776A (en) * 2012-11-05 2013-01-30 常州南洲新能源研发中心有限公司 Solar combined heat and power supply and building integrated installation bracket
CN108155854A (en) * 2018-01-09 2018-06-12 广东保威新能源有限公司 A kind of installation system of photovoltaic module
CN108462435A (en) * 2018-04-03 2018-08-28 青海大学 A kind of photovoltaic battery panel assembly system

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Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou

Patentee after: trina solar Ltd.

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