CN102201466B - Photovoltaic module frame assembling structure, and module and module installation structure thereof - Google Patents
Photovoltaic module frame assembling structure, and module and module installation structure thereof Download PDFInfo
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Abstract
本发明涉及光伏组件结构技术领域,特别是一种光伏组件边框组装结构及其组件和组件的安装结构。该边框组装结构的长边框和短边框的外侧面上具有使角码型腔外露的槽口,连接角码通过锁定螺钉将连接角码锁紧在角码型腔内,利用该槽口,在组件边框内插入卡块,利用卡块安装其他附件。同时组件的安装利用压板卡在槽口下沿来压紧固定组件,或者组件安装利用支托安装座,托住槽口上沿,再用压板压紧固定组件。其优点在于:增加了角部抗变形强度,边框加工简单,能使返修组件拆卸;利用边框槽口,拓宽了组件安装方式;同时无需在边框上打孔,可直接安装光伏系统中相关配件及其他方面要求。
The invention relates to the technical field of photovoltaic module structures, in particular to a photovoltaic module frame assembly structure and its components and component installation structure. The outer surface of the long frame and the short frame of the frame assembly structure has a notch that exposes the corner code cavity, and the connecting corner code is locked in the corner code cavity through the locking screw. Insert the card block into the component frame, and use the card block to install other accessories. At the same time, the component installation uses the pressure plate to clamp the lower edge of the notch to compress and fix the component, or the component installation uses the support mounting seat to support the upper edge of the notch, and then uses the pressure plate to compress and fix the component. Its advantages are: increased anti-deformation strength of the corners, simple processing of the frame, and disassembly of reworked components; use of frame notches to broaden the installation method of components; at the same time, there is no need to punch holes in the frame, and relevant accessories and components in the photovoltaic system can be directly installed. other requirements.
Description
技术领域 technical field
本发明涉及光伏组件结构技术领域,特别是一种光伏组件边框组装结构及其组件和组件的安装结构。The invention relates to the technical field of photovoltaic module structures, in particular to a photovoltaic module frame assembly structure and its components and component installation structure.
背景技术 Background technique
目前光伏组件边框的常规角部组装方式有两种结构,一种为螺钉连接结构,长边框有预留螺钉型孔,短边框冲掉相应缺口后进行拼接组角,用螺钉连接。另一种角码铆接式,将边框端头切45°角,利用边框型腔用角码组角,再压铆冲角。At present, there are two conventional corner assembly methods for the photovoltaic module frame. One is the screw connection structure. The long frame has reserved screw holes, and the short frame is punched out of the corresponding gap to splice the corners and connect with screws. Another type of corner riveting is to cut the end of the frame at a 45° angle, use the frame cavity to assemble the corners with corner codes, and then press the riveting angle.
对于组件边框角部用螺钉连接这种结构,虽然具有组装方便,无需专用设备的优点,但是组框的角部抗变形能力较差,短边框加工工序比较多。For the structure that the corners of the component frame are connected by screws, although it has the advantages of convenient assembly and no special equipment is needed, the deformation resistance of the corners of the group frame is poor, and there are many processing procedures for the short frame.
对于组件边框角部用角码铆接这种结构,虽然角部抗变形能力加强,边框加工工序少,但需专用组装设备,返修的组件拆卸困难。For the structure where the corners of the component frame are riveted with corner codes, although the anti-deformation ability of the corners is enhanced and the frame processing process is less, special assembly equipment is required, and it is difficult to disassemble the components for repair.
发明内容 Contents of the invention
本发明所要解决的技术问题是:提供一种光伏组件边框组装结构其组件和组件的安装结构,增加角部抗变形强度,尽量不采用组框设备,能使返修组件拆卸,同时实现组件安装方便,无需打孔即可安装光伏组件的相关配件。The technical problem to be solved by the present invention is: to provide a photovoltaic module frame assembly structure, its components and the installation structure of the components, increase the anti-deformation strength of the corners, try not to use the frame equipment, enable the disassembly of the reworked components, and at the same time realize the convenient installation of the components , the relevant accessories of photovoltaic modules can be installed without drilling holes.
本发明解决其技术问题所采用的技术方案是:一种光伏组件边框组装结构,包括长边框、短边框和连接角码,在长边框和短边框上具有沿长度方向延伸的角码型腔,连接角码的两端分别插入角码型腔,长边框和短边框采用互余的斜端面对接,长边框和短边框的外侧面上具有使角码型腔外露的槽口,槽口的尺寸小于角码型腔的尺寸,连接角码的两个端分别具有的用于拧入锁定螺钉的螺钉孔,螺钉孔的位置与槽口位置对应,锁定螺钉通过槽口拧入,并将连接角码锁紧在角码型腔内。The technical solution adopted by the present invention to solve the technical problem is: a photovoltaic module frame assembly structure, including a long frame, a short frame and connecting corners, and the long frame and the short frame have corners extending along the length direction. The two ends connecting the corner brackets are respectively inserted into the corner bracket mold cavity, the long frame and the short frame are connected with redundant oblique ends, and the outer sides of the long frame and the short frame have a notch that exposes the corner bracket cavity, the size of the notch Smaller than the size of the corner code cavity, the two ends of the connecting corner code respectively have screw holes for screwing in the locking screws. The position of the screw holes corresponds to the position of the notch. The code is locked in the corner code cavity.
进一步地,长、短边框的角码型腔底面位置具有定位孔,锁定螺钉嵌入定位孔实现定位锁紧。Furthermore, there are positioning holes at the bottom of the corner code cavity of the long and short frames, and locking screws are inserted into the positioning holes to realize positioning and locking.
进一步地,长边框和短边框端头切为45度,长边框和短边框45度斜端面对接。Further, the ends of the long frame and the short frame are cut at 45 degrees, and the oblique ends of the long frame and the short frame are connected at 45 degrees.
利用组件边框的角码型腔再通过利用卡块,可安装各种配件的一种形式是:角码型腔和槽口沿边框长度方向延伸,卡块的宽度小于槽口宽度,卡块的端部具有圆滑过渡,卡块上具有安装孔,卡块通过槽口横着进入角码型腔,旋转90度后,卡块的两端和角码型腔的上下内壁紧配合,光伏组件的相关配件通过安装孔安装在卡块上。另一种形式是:角码型腔和槽口沿边框长度方向延伸,卡块上具有安装孔,槽口上具有缺口,卡块通过槽口上的缺口嵌入角码型腔,光伏组件的相关配件通过安装孔安装在卡块上。A form in which various accessories can be installed by using the corner code cavity of the component frame and then using the clamping block is: the corner code cavity and the notch extend along the length of the frame, the width of the clamping block is smaller than the width of the slot, and the width of the clamping block The end has a smooth transition, and there is a mounting hole on the clamping block. The clamping block enters the corner code cavity horizontally through the notch. After rotating 90 degrees, the two ends of the clamping block are closely matched with the upper and lower inner walls of the corner code cavity. The accessories are installed on the block through the mounting holes. Another form is: the corner code cavity and the notch extend along the length of the frame, the block has a mounting hole, the notch has a gap, the block is inserted into the corner code cavity through the gap on the notch, and the related accessories of the photovoltaic module pass through The mounting holes are installed on the block.
利用组件边框上的角码型腔,该组件的一种安装结构为:包括压板、光伏组件和安装龙骨,相邻光伏组件的边框架设在安装龙骨上,压板的两端压在相邻边框的槽口下沿,压板上具有与安装龙骨连接的螺栓,压板通过螺栓将组件的边框压紧在安装龙骨上。Using the corner code cavity on the frame of the module, an installation structure of the module is: including a pressure plate, a photovoltaic module and an installation keel, the side frame of the adjacent photovoltaic module is set on the installation keel, and the two ends of the pressure plate are pressed against the adjacent frame On the lower edge of the notch, the pressure plate has bolts connected with the installation keel, and the pressure plate compresses the frame of the component on the installation keel through the bolts.
利用组件边框上的角码型腔,另一种安装结构为:包括支托安装座、光伏组件、安装座压板,所述的支托安装座具有上托台和下支架,下支架安装在安装平面上,上托台的两端分别嵌入相邻边框的槽口上沿,安装座压板的两端架设在相邻边框的上平面,安装座压板通过螺栓与上托台连接,实现安装座压板和上托台共同作用对边框进行夹持固定。Using the corner code cavity on the frame of the component, another installation structure is: including a support mounting seat, a photovoltaic module, and a mounting seat pressure plate. The support mounting seat has an upper bracket and a lower bracket, and the lower bracket is installed on the On the plane, the two ends of the upper support platform are respectively embedded in the upper edge of the notch of the adjacent frame, and the two ends of the mounting seat pressure plate are erected on the upper plane of the adjacent frame, and the mounting seat pressure plate is connected with the upper support platform through bolts to realize the mounting seat pressure plate and The upper supporting platform works together to clamp and fix the frame.
本发明的有益效果是:1、增加了角部抗变形强度,保证组件框外形;2.边框加工简单。组装方便;3.能使返修组件拆卸;4.利用边框槽口,在该光伏组件安装方面,可用各种不同方式安装,拓宽了组件安装方式;5.利用边框槽口,无需在边框上打孔,可直接安装光伏系统中相关配件及其他方面要求。The beneficial effects of the present invention are as follows: 1. The anti-deformation strength of the corner is increased to ensure the shape of the component frame; 2. The processing of the frame is simple. Easy to assemble; 3. It can disassemble the reworked components; 4. Using the notch of the frame, in the installation of the photovoltaic module, it can be installed in various ways, which broadens the installation method of the module; Hole, can be directly installed in the photovoltaic system related accessories and other requirements.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明;Below in conjunction with accompanying drawing and embodiment the present invention is further described;
图1是本发明的边框的断面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a frame of the present invention;
图2是本发明的角码的主视图;Fig. 2 is the front view of corner code of the present invention;
图3是本发明的角码的侧视图;Fig. 3 is the side view of angle code of the present invention;
图4是本发明的连接角码与边框的连接结构示意图;Fig. 4 is the connection structure schematic diagram of connection corner code and frame of the present invention;
图5是本发明的长、短边框的连接结构示意图;Fig. 5 is a schematic diagram of the connection structure of the long and short frames of the present invention;
图6是本发明的定位孔的位置示意图;Fig. 6 is a schematic diagram of the position of the positioning hole of the present invention;
图7是本发明的短边框的两端组装连接角码的结构示意图;Fig. 7 is the structure schematic diagram of the two ends of the short frame of the present invention assembling and connecting corner codes;
图8是本发明的长、短边框的组装方式示意图;Fig. 8 is a schematic diagram of the assembly mode of the long and short frames of the present invention;
图9是本发明的组件的一种安装结构示意图;Fig. 9 is a schematic diagram of an installation structure of an assembly of the present invention;
图10是本发明的组件的另一种安装结构示意图;Fig. 10 is a schematic diagram of another installation structure of the assembly of the present invention;
图11是本发明的卡块的一种安装方式的剖面示意图;Fig. 11 is a schematic cross-sectional view of an installation method of the clamping block of the present invention;
图12是图11中卡块和边框的正视图;Fig. 12 is a front view of the block and frame in Fig. 11;
图13是本发明的卡块的另一种安装方式的剖面示意图;Fig. 13 is a schematic cross-sectional view of another installation method of the clamping block of the present invention;
图14是图13中卡块和边框的正视图;Fig. 14 is a front view of the block and frame in Fig. 13;
图中,1.长边框,2.短边框,3.连接角码,31.锁定螺钉,32.螺钉孔,4.角码型腔,5.槽口,6.定位孔,7.卡块,71.安装孔,72.缺口,8.压板,81.安装座压板,9.支托安装座,91.上托台,92.下支架,10.安装龙骨,11.光伏组件。In the figure, 1. Long frame, 2. Short frame, 3. Connecting corner, 31. Locking screw, 32. Screw hole, 4. Corner cavity, 5. Notch, 6. Positioning hole, 7. Block , 71. Mounting hole, 72. Gap, 8. Pressure plate, 81. Mounting seat pressure plate, 9. Support mounting seat, 91. Upper support platform, 92. Lower bracket, 10. Installation keel, 11. Photovoltaic module.
具体实施方式 Detailed ways
如图1、2、3所示,一种光伏组件边框组装结构,边框仍用连接角码3组角,长、短边框1、2的型材端部切45°角,在长边框1和短边框2上具有沿长度方向延伸的角码型腔4,长边框1和短边框2的外侧面上具有使角码型腔4外露的槽口5,槽口5的尺寸小于角码型腔4的尺寸,连接角码3的两个端分别具有的用于拧入锁定螺钉31的螺钉孔32,螺钉孔32的位置与槽口5位置对应。As shown in Figures 1, 2, and 3, a photovoltaic module frame assembly structure, the frame still uses 3 sets of corners to connect corner codes, and the ends of the long and
连接角码3与边框的连接方式见图4、5、6,连接角码3的两端分别插入角码型腔4,锁定螺钉31通过槽口5拧入,并将连接角码3锁紧在角码型腔4内。长、短边框1、2的角码型腔4底面位置加工有与锁定螺钉31的头部直径相配合的定位孔6,锁定螺钉31嵌入定位孔6实现定位锁紧。See Figures 4, 5, and 6 for the connection method between the connecting
组件的长、短边框1、2的连接方式见图7、8所示:首先是短边框2两端进行组装,连接角码3安装在短边框2上见图7,将连接在短边框2上的连接角码3插入长边框1的角码型腔4,见图8。就位后,再在长边框1侧紧固锁定螺栓。如需返修时松开锁定螺钉31就可拆卸。The connection methods of the long and
边框槽口5不仅具有光伏组件边框组装作用,同时该槽口5由于在侧边。利用该槽口5,在该光伏组件安装方面,可采用各种不同方式的安装,拓宽了组件安装方式,见图9及图10。The
如图9所示,该光伏组件的安装结构,包括压板8、光伏组件11和安装龙骨10,相邻光伏组件的边框架设在安装龙骨10上,压板8的两端压在相邻边框的槽口5下沿,压板8上具有与安装龙骨10连接的螺栓,压板8通过螺栓将组件的边框压紧在安装龙骨10上。As shown in Figure 9, the installation structure of the photovoltaic module includes a pressure plate 8, a
如图10所示,第二种光伏组件的安装结构,包括支托安装座9、光伏组件11、安装座压板81,支托安装座9具有上托台91和下支架92,下支架92安装在安装平面上,如屋顶,上托台91的两端分别嵌入相邻边框的槽口5上沿,安装座压板81的两端架设在相邻边框的上平面,安装座压板81通过螺栓与上托台91连接,实现安装座压板81和上托台91共同作用对边框进行夹持固定。As shown in Figure 10, the installation structure of the second type of photovoltaic module includes a supporting mounting
利用边框上的槽口5,无需在边框上打孔,可直接在边框槽口5卡入卡块7,将光伏系统中相关配件安装在卡块7上,还可利用卡块7满足其他系统安装其他方面要求。Using the
如图11、12所示,角码型腔4和槽口5沿边框长度方向延伸,卡块7的宽度小于槽口5宽度,卡块7的端部具有圆滑过渡,卡块7上具有安装孔71,卡块7通过槽口5横着进入角码型腔4,旋转90度后,卡块7的两端和角码型腔4的上下内壁紧配合,光伏组件11的相关配件通过安装孔71安装在卡块7上。As shown in Figures 11 and 12, the
如图13、14所示,角码型腔4和槽口5沿边框长度方向延伸,预先将槽口5铣出一缺口72,卡块7通过槽口5上的缺口72嵌入角码型腔4,光伏组件11的相关配件通过安装孔71安装在卡块7上。As shown in Figures 13 and 14, the
Claims (7)
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| CN111934611A (en) * | 2020-09-07 | 2020-11-13 | 横店集团东磁股份有限公司 | Mounting structure of photovoltaic module and implementation method thereof |
| CN115882776A (en) * | 2021-09-27 | 2023-03-31 | 苏州阿特斯阳光电力科技有限公司 | Frame, pressing block, photovoltaic module, photovoltaic power generation system and mounting method of photovoltaic power generation system |
| CN115864978A (en) * | 2021-09-27 | 2023-03-28 | 苏州阿特斯阳光电力科技有限公司 | Frame, pressing block, photovoltaic module, photovoltaic power generation system and mounting method of photovoltaic power generation system |
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Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: trina solar Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: TRINASOLAR Co.,Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: trina solar Ltd. |
