The eye-splice-type component installation structure
Technical field
The present invention relates to assembly mounting technique field, particularly eye-splice-type component installation structure, the photovoltaic installation system of other the various occasions of photovoltaic installation system that can be applicable to combine with building roof.
Background technology
The patent document of publication number CN102214711A discloses a kind of eye-splice-type component installation structure; Comprise assembly and keel are installed; On top has inserting hook in the same way on frame and the lower frame; The direction of the inserting hook of upper side frame is pointed to lower frame, on the installation keel, has slot, and the inserting hook when assembly is installed on the upper and lower frame of assembly inserts the slot of the installation keel parallel with upper and lower frame respectively.This photovoltaic module eye-splice mounting means after installation keel support install adjustment is good, utilizes the inserting hook on the module frame directly to hang in the slot, just can be directly in place, and the scene need not other processing, and is convenient to operation, firm and reliable connection.
But 1, the module frame in this patent file is thicker, is unfavorable for reducing the assurance cost of transportation; 2, keel are installed and need be used extrudate, cost is higher.
Summary of the invention
Technical problem to be solved by this invention is: a kind of eye-splice-type component installation structure is provided, and it is more efficient and convenient that photovoltaic module is installed at the scene, reduces installation cost simultaneously.
The technical solution adopted for the present invention to solve the technical problems is: a kind of eye-splice-type component installation structure, comprise module frame, packaging receptacle and mounting bracket, and module frame is connected with the packaging receptacle eye-splice; Packaging receptacle comprises socket piece, plug-in card head, stage clip and set bolt; Have bolt slot and gathering sill in the socket piece, the opening of bolt slot and gathering sill has socket limiting plate and support limiting plate less than inner chamber on the plug-in card head; The socket limiting plate embeds gathering sill; The bolt head stud bolt groove of set bolt connects the plug-in card head, and stage clip is positioned at gathering sill, ejects the plug-in card head; Have open slot or waist hole on the mounting bracket, the opening in open slot or waist hole is less than inner chamber; The support limiting plate of plug-in card head embeds the open slot or the waist hole of mounting bracket; Tighten set bolt; Set bolt drives the plug-in card head and moves up; The socket limiting plate breaks away from the inner cavity surface of gathering sill, and the support limiting plate that embeds open slot or waist hole is pressed on the inner cavity surface in open slot or waist hole, and module frame is fixedly connected with mounting bracket through packaging receptacle.
Further; Module frame comprises upper side frame and lower frame; Have inserting hook in the same way on upper side frame and the lower frame, the direction of the inserting hook of upper side frame is pointed to lower frame, and the socket piece top of packaging receptacle has with the inserting hook of module frame realizes the slot that eye-splice is connected; Inserting hook when assembly is installed on the upper and lower frame of assembly inserts the slot of the packaging receptacle parallel with upper and lower frame respectively, and the realization assembly is connected with packaging receptacle.
Further, on top the upside of frame is installed guide vane end stop, and guide vane end stop is fixed on the packaging receptacle through caging bolt, and the bolt head of the caging bolt of fixed limit piece is embedded in the bolt slot.
Further, the bottom of side frame does not exceed the bottom surface with the inserting hook of upper and lower frame.
Further; The width a of support limiting plate is less than the width b in open slot on the mounting bracket or waist hole; The length c of support limiting plate snaps in open slot or waist hole on the mounting bracket greater than the width b in open slot on the mounting bracket or waist hole after the support limiting plate revolves and turn 90 degrees.
Particularly, flexible member is a stage clip, and compression spring sleeve is on set bolt.
Particularly, mounting bracket is U-shaped support and square tube support.
The invention has the beneficial effects as follows:
1, utilizes eye-splice can make things convenient for directly and hang up, reduce the phenomenon that falls down easily in the common component installation process, improve the assembly installation effectiveness greatly, reduce installation cost, install and safeguard more convenient in installation process.
2. utilize slotting the colluding on the upper and lower frame of assembly, two assemblies can be entrenched togather, two block assembly relative thicknesses reduce than common component is corresponding, and therefore shared volume just reduces in the packed and transported process, corresponding reduction pack cost of transportation.
3. in the installation system structure, this mounting structure is applicable to various application scenarios applicable to different mounting brackets.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified;
Fig. 1 is the A-A cutaway view of Fig. 2;
Fig. 2 is an assembly back view of the present invention;
Fig. 3 is the B-B cutaway view of Fig. 2;
Fig. 4 is the structural representation of component chimeric packing;
Fig. 5 is the assembling sketch map of packaging receptacle of the present invention;
Fig. 6 is the cross-sectional schematic of assembly of the present invention and U-shaped support installation steps one;
Fig. 7 is the schematic top plan view of assembly of the present invention and U-shaped support installation steps one;
Fig. 8 is the cross-sectional schematic of assembly of the present invention and U-shaped support installation steps two;
Fig. 9 is the schematic top plan view of assembly of the present invention and U-shaped support installation steps two;
Figure 10 is the schematic top plan view of assembly of the present invention and U-shaped support installation steps three;
Figure 11 is the spacing scheme of installation of assembly of the present invention through guide vane end stop;
Figure 12 is the cross-sectional schematic of assembly of the present invention and square tube support installation steps one;
Figure 13 is the schematic top plan view of assembly of the present invention and square tube support installation steps one;
Figure 14 is the cross-sectional schematic of assembly of the present invention and square tube support installation steps two;
Figure 15 is the schematic top plan view of assembly of the present invention and square tube support installation steps two;
Figure 16 is the schematic top plan view of assembly of the present invention and square tube support installation steps three;
Figure 17 is the structural representation that assembly of the present invention is installed through the U-shaped support;
Figure 18 is the structural representation that assembly of the present invention is installed through the square tube support;
Among the figure, 11. upper side frames, 12. lower frames, 13. side frames, 2. packaging receptacle, 21. socket pieces; 22. the plug-in card head, 221. socket limiting plates, 222. support limiting plates, 23. flexible members, 24. set bolts, 25. bolt slots; 26. gathering sill, 3. mounting bracket, 4. inserting hook, 5. slot, 6. guide vane end stop.
Embodiment
A kind of eye-splice-type component installation structure comprises module frame, packaging receptacle 2 and mounting bracket 3, and module frame is connected with packaging receptacle 2 eye-splices.
In order to make this eye-splice construction package can be fit to multiple photovoltaic system mounting bracket 3; Like U-shaped, the square support that waits, mounting structure is seen Figure 17,18; Use the packaging receptacle 2 of its transitional function to realize installing at eye-splice assembly and 3 of mounting brackets, solid and reliable, for convenience detach.
As shown in Figure 5, packaging receptacle 2 comprises socket piece 21, plug-in card head 22, flexible member 23 and set bolt 24, has bolt slot 25 and gathering sill 26 in the socket piece 21; The opening of bolt slot 25 and gathering sill 26 is less than inner chamber; Have socket limiting plate 221 and support limiting plate 222 on the plug-in card head 22, socket limiting plate 221 embeds gathering sill 26, and the bolt head stud bolt groove 25 of set bolt 24 connects plug-in card head 22; Flexible member 23 is positioned at gathering sill 26; Eject plug-in card head 22, flexible member 23 is a stage clip, and compression spring sleeve is on set bolt 24.Socket piece 21 all adopts the aluminium section bar extrusion process to form with plug-in card head 22.
Like Fig. 6,7,8,9,10 and 12,13,14,15, shown in 16, mounting bracket 3 is U-shaped support and square tube support.Have open slot or waist hole on the mounting bracket 3, the opening in open slot or waist hole is less than inner chamber.The width a of support limiting plate 222 is less than the width b in open slot on the mounting bracket 3 or waist hole; The length c of support limiting plate 222 snaps in open slot or waist hole on the mounting bracket 3 greater than the width b in open slot on the mounting bracket 3 or waist hole after support limiting plate 222 revolves and turn 90 degrees.Tighten set bolt 24; Set bolt 24 drives plug-in card head 22 and moves up; Socket limiting plate 221 breaks away from the inner cavity surface of gathering sill 26; The support limiting plate 222 that embeds open slot or waist hole is pressed on the inner cavity surface in open slot or waist hole, and module frame is fixedly connected with mounting bracket 3 through packaging receptacle 2.
Like Fig. 1,2, shown in 3; Module frame comprises upper side frame 11 and lower frame 12; Has inserting hook 4 in the same way on upper side frame 11 and the lower frame 12; The direction of the inserting hook 4 of upper side frame 11 is pointed to lower frame 12, and socket piece 21 tops of packaging receptacle 2 have with the inserting hook 4 of module frame realizes the slot 5 that eye-splice is connected.
Eye-splice assembly installation process, the eye-splice assembly needs the tram of each packaging receptacle 2 of inspection through in packaging receptacle 2 fixation procedure in place, guarantees previous column and back one row packaging receptacle, 2 distances, and row packaging receptacle 2 slot faces are parallel to each other before and after guaranteeing.The inserting hook 4 of upper and lower frame 11,12 respectively puts block rubber at two ends, block rubber utilizes its elasticity that the slot 5 of frame and packaging receptacle 2 is fitted tightly, with the top slot 5 of the inserting hook 4 alignment components sockets 2 of assembly lower frame 1; The eye-splice assembly evenly is advanced in the slot 5 of packaging receptacle 2, assembly can not drop, after all are in place; Upper side frame at the eye-splice assembly just can be installed guide vane end stop 6 for 11 1 jiaos; Assembly is limited, see Figure 11, the bolt head of the caging bolt of tightening guide vane end stop 6 can be with the bolt slot of putting into packaging receptacle 2 in advance 25; The fixed limit bolt, guide vane end stop 6 just can block the eye-splice assembly.
As shown in Figure 4, the bottom of side frame 13 does not exceed the bottom surface with the inserting hook 4 of upper and lower frame 11,12.Such two block assemblies just can be entrenched togather, and such two chimeric assembly relative thickness L=component thickness H+ side frame thickness h reduce the thickness of H-h, reduce packing and cost of transportation, and this structure is chimeric also convenient and reliable together simultaneously.Side frame 13 also need not to process relief cut in addition, and lower frame 12 is concordant for guaranteeing two component chimeric trailing flanks, and inserting hook 4 past interior receipts are apart from M, and are as shown in Figure 1.