CN102704110A - Textile made of metal wire blended yarns - Google Patents

Textile made of metal wire blended yarns Download PDF

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Publication number
CN102704110A
CN102704110A CN2012101691597A CN201210169159A CN102704110A CN 102704110 A CN102704110 A CN 102704110A CN 2012101691597 A CN2012101691597 A CN 2012101691597A CN 201210169159 A CN201210169159 A CN 201210169159A CN 102704110 A CN102704110 A CN 102704110A
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CN
China
Prior art keywords
powder
metal wire
road
grilling
stainless steel
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Granted
Application number
CN2012101691597A
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Chinese (zh)
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CN102704110B (en
Inventor
魏元龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningxia Hengfeng Rester Science And Technology Co ltd
Original Assignee
SHANDONG LALELA WOOL SPINNING CO Ltd
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Priority to CN201210169159.7A priority Critical patent/CN102704110B/en
Publication of CN102704110A publication Critical patent/CN102704110A/en
Priority to GB201220544A priority patent/GB2507981B/en
Application granted granted Critical
Publication of CN102704110B publication Critical patent/CN102704110B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/12Threads containing metallic filaments or strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/062Fibrous particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/041Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/042Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling using a particular milling fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/002Manufacture of articles essentially made from metallic fibres

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Nanotechnology (AREA)
  • Textile Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention discloses a textile made of metal wire blended yarns, which is weaved by metal wire blending yarns, wherein the metal wire blended yarns are formed in a method of blending metal wires with cotton, animal fibers or chemical fibers raw materials, and the textile is prepared by steps of recombing, spinning, weaving and after treatment; and a manufactured textile is characterized by electromagnetic radiation resistance, anti-bacterium performance, anti-static performance, corrosion resistance and good air permeability and dust proof.

Description

A kind of metal wire mixed yarn textiles
Technical field
The invention belongs to textile technology field, relate to a kind of metal wire mixed yarn textiles and production technology thereof.
Background technology
Along with growth in the living standard, electronic apparatus application more and more widely arrive refrigerator, air conditioner greatly to hair dryer, shaver for a short time, and the electromagnetic wave of its radiation more and more receives the mankind's concern to health effects.At present; It is increasingly high to the injury cry of human body to reduce electromagnetic wave; And wire has anti-electromagnetic radiation, does not absorb electromagnetic wave, permanence antistatic, anti-oxidant, corrosion resistant function, is applied to wire in the weaving, and its manufactured goods have just had the function of anti-electromagnetic radiation simultaneously.
The metal wire mixed yarn adopts special process to be pumped into filament to metal, and its fineness can compare favourably with the fineness of various fibers in the textile raw material, and is superfine because of it; So pliability is fine, but spinnability is poor, in the spinning workshop; Adopt the spinning process of world level, wire and cotton, animal fiber, chemical fibre class raw material are spun, just as a wire netting; Metal itself has reflection function to electromagnetic wave, and the lining that the yarn of being processed by wire is like this made has just had the function of anti-electromagnetic radiation, and has cotton, gas permeability and warmth retention property that animal fiber had; Comfortable and easy to wear, human body is had no side effect.
Functional woollen sweater through the preparation of metal wire mixed spinning technique; Except have common woollen sweater warming, comfortable, ventilative; Again because the adding of novel superfine stainless steel metallic conduction fiber, make woollen sweater have permanent anti-electromagnetic radiation, permanence antistatic, corrosion-resistant, good permeability, a series of specific functions such as dustproof, on fabric, can also form unique shape memory function simultaneously; Add the distinctive sparkling gloss of metal; The indistinct woollen sweater of dullness of giving brings dynamic flicker on fabric, has successfully injected the element of fashion for worsted fabric, has catered to current flavor fashion trend.Both satisfied the demand of people, satisfied the pursuit of people again for fashion for health.
How to prepare a kind of metal wire mixed yarn textiles, make its preparation technology simple, possess effects such as preferable radiation proof, antibiotic, antistatic and belong to the technical problem that prior art needs to be resolved hurrily.
Summary of the invention
The present invention solves the existing in prior technology technical problem, thereby a kind of technology simple possible is provided, and possesses anti-electromagnetic radiation, antibiotic, antistatic, corrosion-resistant, good permeability, dustproof metal wire mixed yarn textiles.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals:
Textiles is formed by weaving the metal wire mixed yarn, and the metal wire mixed yarn is to be that blending in 1: 40 forms with wire and other raw materials according to weight ratio, and other raw materials are animal fiber or chemical fibre, and wire diameter is the 0.1-10 micron;
Preparation process wiry is following: take by weighing stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol; According to ratio of grinding media to material is that 50: 1 weight ratio adds the aluminium oxide ceramics ball; The ball milling time is 12 hours; The ball milling temperature is a room temperature, and 500 rev/mins of drum'ss speed of rotation are milled to the stainless steel powder diameter about 1 micron; By copper powder: chromium powder: the weight ratio of stainless steel powder=1: 0.5: 10 takes by weighing copper powder and nickel powder is put into the ball grinder that contains stainless steel powder, and the ball milling time is 24 hours, 300 rev/mins of drum'ss speed of rotation; After absolute ethyl alcohol in the powder that ball milling is good evaporates, prepare alloy, adopt the monofilament hubbing to be prepared into the wire that diameter is the 0.1-10 micron at last through hot pressed sintering
Metal wire mixed yarn technology mainly comprises recombing, spins, weaves and the back arrangement.
Recombing comprises dyeing, after backwashing, silver mixing, grilling one, combing, grilling two and slivering; Wherein, wire adopts the small scale silver mixing, increases the silver mixing number of times; Silver mixing spaces and is adjusted to 50mm from the 45mm of routine; Combing feeding total amount is adjusted to 175g from the 200g of routine, and ingoing silver adopts double cross arrangement.
Spinning comprises: two road grillings, three road grillings, four road grillings, rove, spun yarn, automatic winding, doubling and double twisting behind slubbing grilling, the two road draftings behind two road grillings, two road draftings, the two road draftings behind slubbing grilling, the slubbing drafting behind slubbing drafting, the slubbing drafting.
Back arrangement comprises dyeing with smooth, wherein, smooth employing is once flat boils and uses first jar of steaming, high pressure steam, second jar steam and boiling hot steaming.
A kind of metal wire mixed yarn, it adopts above-mentioned production technology preparation.
Metal wire mixed yarn of the present invention has possessed good anti-electromagnetic radiation function; Also can have antistatic, antibiotic, corrosion-resistant, good permeability, a series of specific functions such as dustproof; On fabric, can also form simultaneously unique shape memory function; Add the distinctive sparkling gloss of metal, the indistinct fabric of dullness of giving comes dynamic flicker on fabric, has successfully injected the element of fashion for fabric.
The specific embodiment
The technological process of metal wire mixed yarn mainly comprises recombing, spins, weaves, afterwards puts in order.
1, preparation process wiry is following: take by weighing stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol; According to ratio of grinding media to material is that 50: 1 weight ratio adds the aluminium oxide ceramics ball; The ball milling time is 12 hours; The ball milling temperature is a room temperature, and 500 rev/mins of drum'ss speed of rotation are milled to the stainless steel powder diameter about 1 micron; By copper powder: chromium powder: the weight ratio of stainless steel powder=1: 0.5: 10 takes by weighing copper powder and nickel powder is put into the ball grinder that contains stainless steel powder, and the ball milling time is 24 hours, 300 rev/mins of drum'ss speed of rotation; After absolute ethyl alcohol in the powder that ball milling is good evaporates, prepare alloy, adopt the monofilament hubbing to be prepared into the wire that diameter is the 0.1-10 micron at last through hot pressed sintering.
2, recombing: dyeing → after backwashing → silver mixing → grilling → combing → grilling → slivering, wherein, the preferable set-up mode of silver mixing and combing is:
(1) wire adopts the small scale silver mixing, increases the silver mixing number of times.
(2) silver mixing spaces from the 45mm of routine, is adjusted to 50mm.
(3) combing feeding total amount is adjusted to 175g from the 200g of routine, and ingoing silver adopts double cross arrangement.
Reduce damage wiry preferably through above-mentioned steps, guarantee to mix.
3, spinning: wool tops → metallic conduction fiber wool top → slubbing drafting → slubbing grilling → two road grillings → two roads drafting → slubbing grilling → two road grillings → three road grillings → four road grilling → rove → spun yarn → automatic winding → doubling → double twistings → finished product yarn.Wherein, preferable set-up mode is:
(1) reduces the use of closing crude oil.
(2) suitably reduce the suction air volume of inlet scoop, guarantee that strip stretches parallel entering draw zone.
(3) ultrafine electricity conductive adding proportion wiry is decided to be about 2.5%.
(4) wire can artificially add other anti-oxidation metal elements once more before merging stretching, and the oxidation resistant ability of wire is enhanced.
(5) because wire has electric conductivity, select for use photo-electric type from winder to reduce the malfunctioning probability of yarn clearer.
(6) in common process, find that wire often leaks outside and breakpoint, regulate through equipment; In fine spining machine; Passage that wire passes through wheel is increased to two to three passages wheels by common one, makes wire more stable in spinning, has guaranteed that wire does not leak outside.
(7) yam count is adjusted at about 46, and twist multiplier is between 105T/M-110T/M, and the wire yarn that draws does not leak outside, breakpoint not, bar is done evenly, and feel might as well, the sweater radiation proof that is made into is effective.
Reduce damage wiry preferably through above-mentioned steps, improved yarn qualities.
4, weave: wool and metal wire mixed yarn; Because the curling elasticity of wool fibre and yarn are short, the long segment filoplume is many; The high-n wool yarn strength is on the low side, and the wire fineness can reach the 0.1-10 micron, is prone to cause broken yarn fault and cloth cover to become a hair defect when on circle latitude machine, weaving.When weaving; Through the route of yarn process being handled and being optimized loop-forming element and dispose; Solved the stitchability problem of wool metal wire mixed yarn on circle latitude machine; Having captured the broken yarn that braiding causes because of powerful reason, cloth cover is prone to difficult problems such as fluffing, and obtains the second best in quality blank fabric.
5, back arrangement:
(1) dyeing: reduce too much for reducing wool/wire blending knit fabric intensity, select not have tension force or the little dyeing machine of tension force.Generally select overflow jet dyeing machine J type machine or O type machine for use, nozzle diameter is generally 90mm, and pre-treatment and post processing main pump frequency are 26-28Hz, and dyeing main pump frequency is 30-32Hz.Through adjustment dyeing machinery spout gap and water velocity, reduce the movement degree of fabric in dyeing machine, reduce fabric and the friction of dying the machine inwall, reduce balling-up, guarantee simultaneously fabric at the uniform motion of device interior to guarantee the level-dyeing property of fabric.
(2) smooth: because wire has certain Memorability, make fabric produce wrinkle easily, keep cloth cover smooth during the arrangement of back, fabric does not produce the emphasis that wrinkle are these control of product.
1. adopt once flat boiling, reduced the friction of mechanical devices and cloth, boil, rub because of too much washing, make lining produce wrinkle to prevent lining.
2. use a jar steaming → high pressure steaming → jar to steam → scald and steam, such twice jar of steaming adds a sub-high pressure steams, once scalds the process combination of steaming, and under high temperature, high pressure effect, fabric smoothness is improved.
Logical preparation technology of the present invention obtains textiles through test, and 99.27% shielding rate is arranged under 1500MHz, and 99.64% shielding rate is arranged under 2450MHz; Also have the excellent antibiotic performance, metal ion polarity is stronger, and the textiles that makes can discharge 10000 with last anion for every square centimeter, can suppress Escherichia coli, staphylococcus aureus, typhoid bacillus etc. effectively, and inhibiting rate can reach more than 99%.
The above is merely the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any variation or replacement of expecting without creative work all should be encompassed within protection scope of the present invention.

Claims (3)

1. metal wire mixed yarn textiles; Be formed by weaving the metal wire mixed yarn; It is characterized in that; Said metal wire mixed yarn is to be that blending in 1: 40 forms with wire and other raw materials according to weight ratio, and said other raw materials are a kind of or any combinations of cotton, animal fiber and chemical fibre class raw material, and said wire diameter is the 0.1-10 micron;
Said preparation process wiry is following: take by weighing stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol; According to ratio of grinding media to material is that 50: 1 weight ratio adds the aluminium oxide ceramics ball; The ball milling time is 12 hours; The ball milling temperature is a room temperature, and 500 rev/mins of drum'ss speed of rotation are milled to the stainless steel powder diameter about 1 micron; By copper powder: chromium powder: the weight ratio of stainless steel powder=1: 0.5: 10 takes by weighing copper powder and nickel powder is put into the ball grinder that contains stainless steel powder, and the ball milling time is 24 hours, 300 rev/mins of drum'ss speed of rotation; After absolute ethyl alcohol in the powder that ball milling is good evaporates, prepare alloy, adopt the monofilament hubbing to be prepared into the wire that diameter is the 0.1-10 micron at last through hot pressed sintering;
The preparation technology of said metal wire mixed yarn mainly comprises recombing, spins, weaves and the back arrangement; Said recombing comprises dyeing, after backwashing, silver mixing, grilling one, combing, grilling two and slivering; Wherein, wire adopts the small scale silver mixing, increases the silver mixing number of times; Silver mixing spaces and is adjusted to 50mm from the 45mm of routine; Combing feeding total amount is adjusted to 175g from the 200g of routine, and ingoing silver adopts double cross arrangement; Said spinning comprises: two road grillings, three road grillings, four road grillings, rove, spun yarn, automatic winding, doubling and double twisting behind slubbing grilling, the two road draftings behind two road grillings, two road draftings, the two road draftings behind slubbing grilling, the slubbing drafting behind slubbing drafting, the slubbing drafting; Arrangement comprises dyeing and smooth after said, and wherein, smooth employing is once flat boils, and uses first jar of steaming, high pressure steaming, second jar of steaming and scald and steam.
2. the preparation technology of a metal wire mixed yarn textiles; It is characterized in that; Said textiles is formed by weaving the metal wire mixed yarn; Said metal wire mixed yarn is to be that blending in 1: 40 forms with wire and other raw materials according to weight ratio, and said other raw materials are animal fiber or chemical fibre, and said wire diameter is the 0.1-10 micron;
Said preparation process wiry is following: take by weighing stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol; According to ratio of grinding media to material is that 50: 1 weight ratio adds the aluminium oxide ceramics ball; The ball milling time is 12 hours; The ball milling temperature is a room temperature, and 500 rev/mins of drum'ss speed of rotation are milled to the stainless steel powder diameter about 1 micron; By copper powder: chromium powder: the weight ratio of stainless steel powder=1: 0.5: 10 takes by weighing copper powder and nickel powder is put into the ball grinder that contains stainless steel powder, and the ball milling time is 24 hours, 300 rev/mins of drum'ss speed of rotation; After absolute ethyl alcohol in the powder that ball milling is good evaporates, prepare alloy, adopt the monofilament hubbing to be prepared into the wire that diameter is the 0.1-10 micron at last through hot pressed sintering;
The preparation technology of said metal wire mixed yarn mainly comprises recombing, spins, weaves and the back arrangement; Said recombing comprises dyeing, after backwashing, silver mixing, grilling one, combing, grilling two and slivering; Wherein, wire adopts the small scale silver mixing, increases the silver mixing number of times; Silver mixing spaces and is adjusted to 50mm from the 45mm of routine; Combing feeding total amount is adjusted to 175g from the 200g of routine, and ingoing silver adopts double cross arrangement; Said spinning comprises: two road grillings, three road grillings, four road grillings, rove, spun yarn, automatic winding, doubling and double twisting behind slubbing grilling, the two road draftings behind two road grillings, two road draftings, the two road draftings behind slubbing grilling, the slubbing drafting behind slubbing drafting, the slubbing drafting; Arrangement comprises dyeing and smooth after said, and wherein, smooth employing is once flat boils, and uses first jar of steaming, high pressure steaming, second jar of steaming and scald and steam.
3. according to the textiles of the described prepared of claim 2.
CN201210169159.7A 2012-05-29 2012-05-29 Textile made of metal wire blended yarns Expired - Fee Related CN102704110B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201210169159.7A CN102704110B (en) 2012-05-29 2012-05-29 Textile made of metal wire blended yarns
GB201220544A GB2507981B (en) 2012-05-29 2012-11-15 A textile product of mixed metal filament yarn

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CN201210169159.7A CN102704110B (en) 2012-05-29 2012-05-29 Textile made of metal wire blended yarns

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103060984A (en) * 2012-12-29 2013-04-24 浙江中鼎纺织有限公司 Uniform blending method of low ratio flashing fibers and other fibers
CN103243438A (en) * 2013-01-14 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic woolen blanket
CN103238960A (en) * 2013-01-14 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic garment
CN103243427A (en) * 2013-01-13 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic fabric
CN103238942A (en) * 2013-01-13 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic undergarment
CN103238957A (en) * 2013-01-13 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic woolen sweater
CN103243479A (en) * 2013-01-14 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation and antistatic seat cushion
CN103238958A (en) * 2013-01-14 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic working garment
CN103238959A (en) * 2013-01-14 2013-08-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic maternity dress
CN103273055A (en) * 2013-05-27 2013-09-04 费县阳光塑料包装制品有限公司 Drawn wire and preparation method thereof
CN106906547A (en) * 2017-03-17 2017-06-30 江苏红磨坊纺织品有限公司 It is a kind of to process braided wire and the production procedure of the processing braided wire
CN107475843A (en) * 2017-09-20 2017-12-15 安徽锦翔纺织服饰有限公司 A kind of processing technology of cotton fiber and metal wire mixed yarn
CN107488923A (en) * 2017-09-30 2017-12-19 宿迁市神龙家纺有限公司 A kind of Anti-radiation type smelly eliminating woollen blanket and its production technology
CN110952213A (en) * 2019-12-18 2020-04-03 广东捷信科技服务有限公司 Fabric with radiation protection function
CN111172744A (en) * 2019-12-30 2020-05-19 比音勒芬服饰股份有限公司 Electromagnetic wave absorbing composite textile fabric and preparation method thereof
CN116446099A (en) * 2023-03-13 2023-07-18 河北冀伽康新材料科技有限公司 Production process of alloy steel cloth T-shirt

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Publication number Priority date Publication date Assignee Title
CN103060984B (en) * 2012-12-29 2015-07-22 浙江中鼎纺织有限公司 Uniform blending method of low ratio flashing fibers and other fibers
CN103060984A (en) * 2012-12-29 2013-04-24 浙江中鼎纺织有限公司 Uniform blending method of low ratio flashing fibers and other fibers
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CN110952213A (en) * 2019-12-18 2020-04-03 广东捷信科技服务有限公司 Fabric with radiation protection function
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