CN102703661A - Quenching device of stabilizer bar - Google Patents
Quenching device of stabilizer bar Download PDFInfo
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- CN102703661A CN102703661A CN2012101284069A CN201210128406A CN102703661A CN 102703661 A CN102703661 A CN 102703661A CN 2012101284069 A CN2012101284069 A CN 2012101284069A CN 201210128406 A CN201210128406 A CN 201210128406A CN 102703661 A CN102703661 A CN 102703661A
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- stabilizer bar
- oil groove
- rod member
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Abstract
The invention relates to the technical field of manufacture of automobile parts, particularly to a quenching device of a stabilizer bar. The quenching device of the stabilizer bar solves the problem that the heated vehicle stabilizer bar automatically enters a quenching liquid to carry out a quenching procedure. The quenching device of the stabilizer bar is characterized by comprising an oil tank which contains a quenching liquid and is connected with a circulating liquid supply tank; a scraper blade slag collector is arranged at the bottom of the oil tank; a sink groove is arranged at the bottom of one end of the oil tank; a lifting chain is arranged at one end of the outer side of the oil tank; a bar input chain moves synchronously with the lifting chain and extends into the lower part inside the oil tank; the tail part of the bar input chain is matched and joined with a quenching walk chain; a horizontal section and an inclined section are arranged on the quenching walk chain; a chain plate of the quenching walk chain is an L-shaped hook chain; and a plurality of convex zipper plates are arranged in the chain plates of the lifting chain and the bar input chain. The quenching device is concise in structure, stable in quenching process, full in quenching of a product and automatic in cleaning of scale cinder impurity, and achieves efficient and automatic continuous production.
Description
Technical field
The present invention relates to auto parts machinery manufacturing technology field, relate in particular to a kind of stabilizer bar quenching device.
Background technology
Existing quenching device generally is to be confirmed by the structure of quenching product; Like patent announcement number is a kind of continous way leaf spring moulding quenching device of CN2187175Y; Forming method is with locating in advance before the moulding of red heat leaf spring, after the moulding, again leaf spring being got into hardening liquid with clip vertical; This device is made up of mechanical manipulator, anchor clamps, cyclic water tank and main frame, and main frame has screwdown, hoisting appliance, propulsive mechanism and quick transfer mechanism.The screwdown top of this device is vertical oil cylinder, and the portion of hoisting appliance also is an oil motor, and propulsive mechanism also is that oil cylinder, tie-beam and connecting rod constitute in addition.And for example patent publication No. is a kind of quenching tank of CN102329934A; Comprise the quenching cell body, be arranged in the intravital water-jet of quenching tank and be arranged on the external and stirring pump that link to each other with the quenching cell body with water-jet respectively through pipeline of quenching tank; This is a kind of spray-type quenching mode; Mainly be to utilize the effect of stirring pump to carry out the cooling of hardening liquid, can be used as in the circulation oil tank system and use that trip quenching mode is not suitable for the quenching operation of the stabilizer bar of long rod structure.Patent announcement number is a kind of quenching apparatus of rod parts of CN1368559A for another example, comprises cooling pool, heating unit, mechanical elevating mechanism and control circuit board, and this device has heating unit; After the quenching rod member is admitted to the anchor clamps of mechanical elevating mechanism; Pass the electromagnetic induction coil that passes to high frequency electric source from top to bottom, get into fast in the cooling oil of cooling pool then, treat rod member whole descend put in place after; Anchor clamps unclamp rod member, and rod member falls into cooling pool voluntarily.This device takes out rod member needs manual could the completion, sends into cooling pool for the product of the more stabilizer bar structure shape of sinuousness and can't accomplish.
Summary of the invention
The objective of the invention is to get into the quench problem of postorder of hardening liquid automatically, a kind of reasonable in design is provided, can gets into automatically, output automatically, clear up the stabilizer bar quenching device of oil groove automatically in order to solve vehicle stabilizer bar after the heating.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals: a kind of stabilizer bar quenching device; It is characterized in that comprising the oil groove that fills hardening liquid and be connected with the circulation liquid supply box, the bottom of oil groove is provided with scraper plate collection slag machine, and a bottom portion of oil groove is provided with deep gouge; The outside one end of oil groove is provided with elevator chain; Be provided with rod member input chain with elevator chain synchronous operation and below stretching in the oil groove, the afterbody of rod member input chain is connected with the walking chain cooperation of quenching, and the walking chain that quenches is provided with horizontal section and tilting section; The carrier bar of described quenching walking chain colludes chain for the L type, is provided with some convex slide fastener plates in the carrier bar of elevator chain and rod member input chain.The circulation oil feeding reservoirs has cooling system, and high-temperature stable bar workpiece rises to the reservoir port upper edge automatically by elevator chain, is transformed into stabilizer bar on the rod member input chain during elevator chain revolution; Rod member input chain is sent into stabilizer bar in the hardening liquid, when the revolution of rod member input chain, is transformed into stabilizer bar on the walking chain that quenches; The walking chain thoroughly quenches workpiece and the output fuel tank by quenching; The horizontal section of quenching walking chain is main cool time section, carries out the calculating of chain speed, horizontal section length by the best cool time, and stabilizer bar is the cooling while moving forward in quenching oil; And utilize tilting section to rise and leave quenching oil, conveyor chain changes direction falls in the next process stabilizer bar.Scraper plate collection slag machine can be regularly cleared up on the automatic mucking machine in the deep gouge and output to impurity such as the oxide debris of quenching box inner bottom part, greases.
A kind of priority scheme is that elevator chain and the synchronous operation of rod member input chain are during the assembling chain; Calculate the position of getting well the convex slide fastener plate that is equipped with among both; Guarantee alternately to import on the chain smoothly when elevator chain rises to the top to stabilizer bar, be designed to one to the driving chain wheel shaft of elevator chain and rod member input chain, a promptly same main shaft to rod member; Join two pairs of sprocket wheels, inboard pair of sprocket is as rod member input chain drive sprocket.
As preferably, described quenching walking chain is positioned at the top of scraper plate collection slag machine, and the walking chain tilting section that quenches stretches out the oil groove outside.The scraper plate of scraper plate collection slag machine contacts with the fuel tank base plate, and scraper plate adopts band steel or angle steel type, laterally assembling, and when scraper plate collection slag machine adopted two drive sprocket, scraper plate coupled together two chains.
As preferably, the horizontal section of described quenching walking chain and tilting section replace the position and are provided with jockey sprocket.The walking chain that quenches rises to outside the fuel tank from the oil groove bottom; Tilting section becomes an obtuse angle with horizontal section, workpiece is missed the hardening liquid of adhesive tape in the tilting section course of conveying; Because the special construction of stabilizer bar; The liquid level of hardening liquid is in the walking chain top 10～30cm that quenches and get final product, in order to reduce the hardening liquid consumption, oil groove quench walk chain the tilting section position or process the close sloping body of gradient.
As preferably, the deep gouge that described oil groove bottom is provided with is positioned at scraper plate collection slag machine position below horizontal, is provided with automatic mucking machine in the deep gouge.Deep gouge has certain degree of depth, and mucking machine integral body is positioned at deep gouge automatically, move to above the automatic mucking machine by the impurity that scraper plate collection slag machine is collected, and then by automatic mucking machine output.
As preferably, described deep gouge is provided with tipper along the walking chain vertical direction of quenching towards oil groove one side, and mucking machine stretches to the oil groove outside from the deep gouge bottom along tipper automatically.Tipper and level trough intersection are provided with the guiding pinch roller, and mucking machine adopts the chain conveying belt automatically, and conveying belt is provided with hopper, and hopper has the leakage of oil function.
As preferably, described elevator chain and rod member input chain are the duplex chain wheel transmission, and the convex slide fastener plate that duplex chain wheel cooperates respectively arranges in pairs that synchronously the boss of convex slide fastener plate is vertical with carrier bar body direction, and the height of boss is greater than the diameter of stabilizer bar.The duplex chain wheel transmission stability is high, and convex slide fastener plate can keep at a certain distance away and be provided with a pair ofly, also can assemble continuously.Paired sprocket diameter on the same main shaft or unequal, the diameter in the outside is big, and inboard diameter is little.
As preferably, be provided with union lever between the convex slide fastener plate of symmetric arrangement in the described double strand chain, the two ends of union lever are separately fixed on two convex slide fastener plates.Have crotch on the union lever, mainly to some special stabilizer bars, like positioning of over-long specification, the balance when guaranteeing operation simultaneously.
As preferably, described elevator chain and rod member input chain are bush roller chain, and elevator chain is identical with the structure that rod member is imported chain.Because the chain speed in the quenching process is less, adopt bush roller chain to be optimized design to whole device.
As preferably, described L type colludes inner plate or the pin link plate that chain is a bush roller chain, and the L type colludes carrier bar in chain or the continous way assembling.It is that an end of carrier bar is provided with crozier in the same plane of chain plate body that the L type colludes chain, and this crozier is the point of pulling stabilizer bar.L type of the present invention colludes chain and can adopt inner plate and pin link plate to use simultaneously, in course of conveying, and operation incessantly, the stabilizer bar whenever front end rod member input chain is got into all in time pulls away, and can not overstock.
As preferably, described scraper plate collection slag machine is provided with scraper plate, and the width of scraper plate is greater than the length of stabilizer bar, and scraper plate collection slag machine is strand wheel drive or double-stranded wheel drive.The width with oil groove is close basically for scraper plate on the scraper plate collection slag machine, can clean out the foreign material such as oxide debris of whole oil groove bottom during work.
The invention has the beneficial effects as follows: utilize chain to replace transmission and come conversion workpiece direction, accomplish the purpose that workpiece quenches, cools off and be transported to specified location, structure is terse; Quenching process is stable; Product quenches fully, and oxide debris impurity is cleared up automatically, has realized the high-efficient automatic continuous production.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is the plan structure synoptic diagram of Fig. 1 of the present invention.
Fig. 3 is the A-A sectional structure synoptic diagram of Fig. 2 of the present invention.
Fig. 4 is the B-B sectional structure synoptic diagram of Fig. 2 of the present invention.
Fig. 5 is the local structure for amplifying synoptic diagram of the M of Fig. 1 of the present invention.
Fig. 6 is the local structure for amplifying synoptic diagram of the N of Fig. 1 of the present invention.
Fig. 7 is the local structure for amplifying synoptic diagram of the Q of Fig. 2 of the present invention.
Among the figure: 1. elevator chain, 11. promote and drive, and 12. promote sprocket wheels, 2. rod member input chain, 21. convex slide fastener plates; 22. union lever, 23. input sprockets, 3. oil groove, 31. deep gouges, the walking chain 4. quenches; 41. the L type colludes chain, 42. walking sprocket wheels, 5. scraper plate collection slag machine, 6. mucking machine automatically.
Embodiment
Through embodiment, do further bright specifically below to technical scheme of the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3; A kind of stabilizer bar quenching device of present embodiment; If a rectangular-shaped oil groove 3, oil groove 3 is provided with fluid inlet and liquid outlet, and fluid inlet is connected with output tube, the return line of circulation liquid supply box respectively with liquid outlet; Fill the fluid of quenching usefulness in the oil groove 3, the height of fluid exceeds 25 centimetres at quenching walking chain 4 tops.
One bottom portion of oil groove 3 is provided with deep gouge 31, and deep gouge 31 is by the downward sedimentation setting of oil groove 3 base plates, and deep gouge 31 is along oil groove 3 width settings; Deep gouge 31 comprises one section of level and tilts one section; One section of level becomes 120 degree angles with tilting one section, and is as shown in Figure 4, and the automatic mucking machine 6 of a chain of stations formula is housed in the deep gouge 31; Automatically in the mucking machine 6 hopper clearly is housed, mucking machine 6 stretches to the outside of oil groove 3 along tipper from the bottom of deep gouge 31 automatically.
The bottom of oil groove 3 is provided with scraper plate collection slag machine 5, and scraper plate collection slag machine 5 is provided with the angle steel type scraper plate of level, and the angle steel type scraper plate is whenever adorned one at a distance from 50 centimetres on chain, and the main drive shaft of scraper plate collection slag machine 5 is transverse to the outside of fuel tank 3, and is furnished with drive unit.
The top of scraper plate collection slag machine 5 is provided with the walking chain 4 that quenches; The walking chain 4 that quenches comprises horizontal section and tilting section; Horizontal section becomes 150 degree angles with tilting section; Jockey sprocket is equipped with in horizontal section and tilting section intersection, and the afterbody of tilting section stretches out the outside of oil groove 3, and the drive unit of the walking chain 4 that quenches is contained in the afterbody of tilting section.
Horizontal section one end of walking chain 4 of quenching is established a driven shaft, and two groups of sprocket wheels are housed on the driven shaft, two on every group of sprocket wheel, and one group of sprocket wheel in the outside is walking sprocket wheel 42, one group of inboard sprocket wheel is an input sprocket 23, and is as shown in Figure 7.In order to guarantee the synchronous operation of elevator chain 1 and rod member input chain 2; Be designed to a main drive shaft to the head axle of the tailing axle of elevator chain 1 and rod member input chain 2; Be equipped with on the main drive shaft and promote driving 11, establish two groups of sprocket wheels on the main drive shaft, two every group; Inboard one group is input sprocket 23, and the outside is lifting sprocket wheel 12 for one group.Elevator chain 1 is arranged on the outside of oil groove 3, and the tail end at top is positioned at the top of oil groove 3, and is connected with rod member input chain 2.
The carrier bar of quenching walking chain 4 colludes carrier bar 41 for the L type, and referring to Fig. 6, the L type colludes end edge in the same plane of chain plate body of carrier bar 41 and laterally establishes a crozier, and this crozier is used for spurring stabilizer bar.
During work, heating back and high-temperature stable bar workpiece rise to the upper edge of reservoir port automatically by elevator chain 1, are transformed into rod member to stabilizer bar during elevator chain 1 revolution and import on the chain 2; Rod member input chain 2 is sent into stabilizer bar downwards in the hardening liquid of fuel tank 3, when 2 revolutions of rod member input chain, is transformed into stabilizer bar on the walking chain 4 that quenches; Walking chain 4 quenches the workpiece along continuous straight runs by quenching; When walking chain 4 tilting sections to quenching, stabilizer bar moves to oblique upper along tilting section, and moving process is missed the hardening liquid on the stabilizer bar; Last stabilizer bar gets into next process by the tilting section output fuel tank of the walking chain 4 that quenches.
The foregoing description is to explanation of the present invention, is not to qualification of the present invention, any structure after the simple transformation of the present invention, technology is all belonged to protection scope of the present invention.
Claims (10)
1. stabilizer bar quenching device; It is characterized in that comprising the oil groove (3) that fills hardening liquid and be connected with the circulation liquid supply box; The bottom of oil groove (3) is provided with scraper plate collection slag machine (5), and a bottom portion of oil groove (3) is provided with deep gouge (31), is provided with automatic mucking machine (6) in the deep gouge (31); The outside one end of oil groove (3) is provided with elevator chain (1); Be provided with rod member input chain (2) with elevator chain (1) synchronous operation and below stretching in the oil groove (3), the afterbody of rod member input chain (2) is connected with walking chain (4) cooperation of quenching, and the walking chain (4) that quenches is provided with horizontal section and tilting section; The carrier bar of described quenching walking chain (4) colludes carrier bar (41) for the L type, is provided with some convex slide fastener plates (21) in the carrier bar of elevator chain (1) and rod member input chain (2).
2. stabilizer bar quenching device according to claim 1 is characterized in that described quenching walking chain (4) is positioned at the top of scraper plate collection slag machine (5), and walking chain (4) tilting section that quenches stretches out oil groove (3) outside.
3. stabilizer bar quenching device according to claim 1 and 2, the horizontal section and the tilting section that it is characterized in that described quenching walking chain (4) replace the position and are provided with jockey sprocket.
4. stabilizer bar quenching device according to claim 1 and 2 is characterized in that the deep gouge (31) that described oil groove (3) bottom is provided with is positioned at scraper plate collection slag machine (5) position below horizontal.
5. stabilizer bar quenching device according to claim 4; It is characterized in that described deep gouge (31) is provided with tipper along walking chain (4) vertical direction of quenching towards oil groove (3) one sides, mucking machine (6) stretches to oil groove (3) outside from deep gouge (31) bottom along tipper automatically.
6. stabilizer bar quenching device according to claim 1 and 2; It is characterized in that described elevator chain (1) and rod member input chain (2) is the duplex chain wheel transmission; The convex slide fastener plate (21) that duplex chain wheel cooperates is respectively arranged synchronously in pairs; The boss of convex slide fastener plate (21) is vertical with carrier bar body direction, and the height of boss is greater than the diameter of stabilizer bar.
7. stabilizer bar quenching device according to claim 6 is characterized in that being provided with union lever (22) between the convex slide fastener plate (21) of symmetric arrangement in the described double strand chain, and the two ends of union lever (22) are separately fixed on two convex slide fastener plates (21).
8. stabilizer bar quenching device according to claim 1 is characterized in that described elevator chain (1) and rod member input chain (2) is bush roller chain, and elevator chain (1) is identical with the structure of rod member input chain (2).
9. according to claim 1 or 2 or 8 described stabilizer bar quenching devices, it is characterized in that described L type colludes carrier bar (41) and is the inner plate of bush roller chain or pin link plate, the L type colludes carrier bar (41) in chain or continous way assembling.
10. according to claim 1 or 2 or 8 described stabilizer bar quenching devices, it is characterized in that described scraper plate collection slag machine (5) is provided with scraper plate, the width of scraper plate is greater than the length of stabilizer bar, and scraper plate collection slag machine (5) is strand wheel drive or double-stranded wheel drive.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201210128406 CN102703661B (en) | 2012-04-28 | 2012-04-28 | Quenching device of stabilizer bar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210128406 CN102703661B (en) | 2012-04-28 | 2012-04-28 | Quenching device of stabilizer bar |
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| CN102703661A true CN102703661A (en) | 2012-10-03 |
| CN102703661B CN102703661B (en) | 2013-07-24 |
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| CN 201210128406 Active CN102703661B (en) | 2012-04-28 | 2012-04-28 | Quenching device of stabilizer bar |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154642A (en) * | 2015-09-08 | 2015-12-16 | 宁国市南方耐磨材料有限公司 | Wear-resistant steel ball impurity removal and quenching device |
| CN108588378A (en) * | 2018-07-23 | 2018-09-28 | 郭甜甜 | A kind of stabiliser bar quenching line |
| CN108676982A (en) * | 2018-07-23 | 2018-10-19 | 郭甜甜 | A kind of stabiliser bar process for quenching |
| CN108676983A (en) * | 2018-07-23 | 2018-10-19 | 郭甜甜 | A kind of biography binding structure of stabiliser bar quenching line |
| CN108774668A (en) * | 2018-07-23 | 2018-11-09 | 郭甜甜 | Stabiliser bar quenching line with anti-distortion mechanism |
| CN110669909A (en) * | 2019-11-29 | 2020-01-10 | 安庆汇通汽车部件股份有限公司 | Quenching system for stabilizer bar processing production line |
| CN111020168A (en) * | 2019-12-30 | 2020-04-17 | 湖北立晋钢铁集团有限公司 | Feeding device of deformed steel bar quenching device with uniform quenching |
| CN115216604A (en) * | 2022-07-29 | 2022-10-21 | 湖北天舒感应科技股份有限公司 | Induction quenching device and quenching method for stabilizer bar |
| CN115821017A (en) * | 2022-12-16 | 2023-03-21 | 广东奥金精密科技有限公司 | Production line and production process of large pump spring |
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| CN201809403U (en) * | 2010-09-29 | 2011-04-27 | 南京长江工业炉科技有限公司 | Automatic quenching device |
| CN102382956A (en) * | 2011-11-09 | 2012-03-21 | 苏州新凌电炉有限公司 | Energy saving and thermal insulation quenching tank |
| CN102417963A (en) * | 2011-10-22 | 2012-04-18 | 杭州钱江弹簧有限公司 | Sedan stabilizer bar-quenching mechanism |
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| CN201809403U (en) * | 2010-09-29 | 2011-04-27 | 南京长江工业炉科技有限公司 | Automatic quenching device |
| CN102417963A (en) * | 2011-10-22 | 2012-04-18 | 杭州钱江弹簧有限公司 | Sedan stabilizer bar-quenching mechanism |
| CN102382956A (en) * | 2011-11-09 | 2012-03-21 | 苏州新凌电炉有限公司 | Energy saving and thermal insulation quenching tank |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154642A (en) * | 2015-09-08 | 2015-12-16 | 宁国市南方耐磨材料有限公司 | Wear-resistant steel ball impurity removal and quenching device |
| CN108588378A (en) * | 2018-07-23 | 2018-09-28 | 郭甜甜 | A kind of stabiliser bar quenching line |
| CN108676982A (en) * | 2018-07-23 | 2018-10-19 | 郭甜甜 | A kind of stabiliser bar process for quenching |
| CN108676983A (en) * | 2018-07-23 | 2018-10-19 | 郭甜甜 | A kind of biography binding structure of stabiliser bar quenching line |
| CN108774668A (en) * | 2018-07-23 | 2018-11-09 | 郭甜甜 | Stabiliser bar quenching line with anti-distortion mechanism |
| CN110669909B (en) * | 2019-11-29 | 2024-10-15 | 安庆汇通汽车部件股份有限公司 | Quenching system for stabilizer bar processing production line |
| CN110669909A (en) * | 2019-11-29 | 2020-01-10 | 安庆汇通汽车部件股份有限公司 | Quenching system for stabilizer bar processing production line |
| CN111020168A (en) * | 2019-12-30 | 2020-04-17 | 湖北立晋钢铁集团有限公司 | Feeding device of deformed steel bar quenching device with uniform quenching |
| CN111020168B (en) * | 2019-12-30 | 2021-08-24 | 湖北立晋钢铁集团有限公司 | Feeding device of deformed steel bar quenching device with uniform quenching |
| CN115216604A (en) * | 2022-07-29 | 2022-10-21 | 湖北天舒感应科技股份有限公司 | Induction quenching device and quenching method for stabilizer bar |
| CN115216604B (en) * | 2022-07-29 | 2023-12-05 | 湖北天舒感应科技股份有限公司 | Stabilizer bar induction quenching device and quenching method |
| CN115821017A (en) * | 2022-12-16 | 2023-03-21 | 广东奥金精密科技有限公司 | Production line and production process of large pump spring |
| CN115821017B (en) * | 2022-12-16 | 2023-11-07 | 广东奥金精密科技有限公司 | Large pump spring production line and production process |
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| CN102703661B (en) | 2013-07-24 |
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Denomination of invention: Quenching device of stabilizer bar Effective date of registration: 20150811 Granted publication date: 20130724 Pledgee: Hengfeng bank, Limited by Share Ltd, Hangzhou Chengdong subbranch Pledgor: Qianjiang Spring Co., Ltd. Registration number: 2015330000038 |
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Date of cancellation: 20160119 Granted publication date: 20130724 Pledgee: Hengfeng bank, Limited by Share Ltd, Hangzhou Chengdong subbranch Pledgor: Qianjiang Spring Co., Ltd. Registration number: 2015330000038 |
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Denomination of invention: Quenching device of stabilizer bar Effective date of registration: 20160122 Granted publication date: 20130724 Pledgee: Hengfeng bank, Limited by Share Ltd, Hangzhou Chengdong subbranch Pledgor: Qianjiang Spring Co., Ltd. Registration number: 2016330000002 |
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Address after: 315300 No. 22, No. 78, Hangzhou economic and Technological Development Zone, Hangzhou, Zhejiang Patentee after: Qianjiang spring (Hangzhou) Co., Ltd. Address before: 315300 No. 22, No. 78, Hangzhou economic and Technological Development Zone, Hangzhou, Zhejiang Patentee before: Qianjiang Spring Co., Ltd. |